LeeBoy 8515E Manuals

Manuals and User Guides for LeeBoy 8515E. We have 1 LeeBoy 8515E manual available for free PDF download: Safety And Operation Instructions

LeeBoy 8515E Safety And Operation Instructions (150 pages)

CONVEYOR PAVER

Brand: LeeBoy | Category: Construction Equipment | Size: 12.97 MB

Table of Contents
5
Safety Precautions
14
Machine Precautions
17
Hot Material Precautions
17
Hydraulic Systems Precautions
17
Refueling Precautions
18
Battery Precautions
18
Starting and Stopping Precautions
18
Parking Precautions
18
Operating Precautions
18
Poor Visibility
19
Storage Precautions
19
Maintenance Precautions
19
Safety Decals
20
Safety Decals Care
22
Two Year Limited Warranty
24
Information and Specifications
24
Limited Warranty Policy
24
Contact Information
25
Specification Charts
26
Torque Specifications
29
Standard Inch Fasteners
29
Metric Fasteners
30
Hydraulic Fittings
30
Determining Proper Torque
31
Component Location
35
Component Location
36
Components Overview
37
Dual Operator Platforms
37
Augers
38
Hopper and Conveyors
38
Screed
38
Hydraulic System
38
Electrical System
38
Machine Overview
39
Control Panel
40
Main Control Panel
40
Screed Controls
42
Remote Screed Controls
43
Electric Heat Controls
44
Steering and Speed Control Box
45
Operation
47
Receiving the Machine
49
Initial and Daily Inspection
49
Hopper Lock Valves
49
Screed Lock Pins
49
Operation
49
Start-Up Procedure
50
Stopping the Engine
50
DPF Regeneration (REGEN)
50
PV480 Powerview Display
51
Gauge Screen
51
Soft Keys (Buttons)
51
Set Points and Throttle Speed
52
Main Menu Screen
53
Diagnostics
54
System Info
55
Lamp Info
55
Status Icons
56
User Settings
57
DPF Regeneration
59
Perform Parked Regeneration
62
Plus One Controller
64
Driving the Paver
64
Activate/Deactivate Operator Control Station
65
Steering and Speed Control
65
Paver Operation
66
Spray down
66
Heating the Screed
67
Hopper Wings
68
Conveyors
69
Auger and Sonic Auger Sensor
70
Under Auger Material Cut-Offs
71
Electric Flight Screw
71
Set the Screed Extension, Flight Screw and End Gate
72
Starting to Pave
74
Basic Paving
75
Setting the Crown
75
Mat Texture Adjustment
76
Unloading and Loading
77
Unloading
77
Loading
77
Tie-Down Procedure
78
Towing
78
Optional Components
79
Auger Extensions Option
79
Umbrella Option
79
Steering Wheel Option
79
Truck Hitch Attachment Option
80
HD815 (Heavy Duty) Screed
80
Rubber or Steel Track Options
81
Screed Sloping Extensions
81
Heated Endgates
81
Screed Control pendant
81
Topcon® Sonic Grade Control
82
Tunnel Extension
82
Slope Meter
82
One-Foot Screed Extension
83
Screed Extension Vibration
83
Automatic Temperature Control
83
Hydraulic Tow Points
84
Auger Lube Kit
84
Single-Point Lube Kits
84
Horizontal Flight Screws
84
Magnetic Cup Holder
84
Maintenance
85
Maintenance Schedule
88
Raising and Lowering Conveyor
89
Routine Maintenance
90
Preparing Paver for Maintenance
90
Every 10 Hours or Daily Routine Maintenance
90
Every 50 Hours or Weekly Routine Maintenance
90
Every 100 Hour or Monthly Maintenance
91
Every 250 Hours or Quarterly Routine Maintenance
91
Every 500 Hours or Semi-Annual Routine Maintenance
91
Every 1000 Hours or Annual Routine Maintenance
91
Every 1500 Hours
91
Every 3000 Hours
91
Lubrication Points
92
Daily Lubrication
93
Weekly Lubrication
94
Monthly Lubrication
95
Torque Hub Lubrication
95
Maintenance Adjustments
96
Conveyor Flight Chains
96
Conveyor Drive Chains
97
Auger Drive Chains
98
Screed Extension Top Guide
98
Conveyor Switch Adjustment
99
Torque Hub Hydraulic Motor Gear Adjustments
100
Check Engine Lubrication Oil
102
Change Engine Oil and Filter
102
Change Air Filter
103
Engine Drive Belt
104
Change Oil Separator Element
104
DPF Service
105
Cooling System
105
Replace Radiator Hoses
106
Fuel System
106
Fuel Tank
106
Change Fuel Filter
106
Fuel Water Separator
107
Hydraulic System
108
Check Hydraulic Oil
108
Change Hydraulic Oil and Filter
108
Electrical System
109
Battery Servicing
110
Alternator
110
Fuse Panel
111
Electric Heat Control Box
111
Generator
114
Generator Capacitor
114
Dielectric Grease
115
Replacement Procedures
116
Two-Speed Hydraulic Motors
117
Hydraulic Pump/Motor Start-Up
117
Torque Hub
118
Replace Tracks
119
Front Idler
119
Track Tension Cylinder
120
Track Rollers
120
Track Sprocket (Steel or Poly)
121
Rubber Track (Option)
121
Rear Conveyor Shaft, Bearings and Sprockets
122
Conveyor Drive Motors
122
Auger Motors
123
Auger and Inner Bearings
124
Auger End Mounts
125
Under Auger Material Cut-Offs
125
Main Screed Wear Plate
126
Screed Extension Wear Plate
127
Conveyor Switch Replacement
128
Hopper Wing Cylinders
128
Weldment
129
Winterizing for Storage
130
Periodic Maintenance in Storage
131
Removing from Storage
131
Track Tension Pressure
132
Troubleshooting
132
Hydraulic Test Ports
132
Auger and Conveyor Chain Tension Adjustment
133
Spray down Pump
134
Plus One Troubleshooting
135
PV480 Troubleshooting
136
Troubleshooting Chart
137
PV480 Diagnostic Trouble Code (DTC) Chart
140

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LeeBoy 8515E Safety And Operation Instructions (150 pages)

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