LeeBoy 8510 Manuals

LeeBoy 8510 Manuals

Manuals and User Guides for LeeBoy 8510. We have 1 LeeBoy 8510 manual available for free PDF download: Operation, Service And Parts Manual

LeeBoy 8510 Operation, Service And Parts Manual

LeeBoy 8510 Operation, Service And Parts Manual (193 pages)

CONVEYOR PAVER

Brand: LeeBoy | Category: Accessories | Size: 5.31 MB

Table of Contents

Users’ Reference Guide
3
Operation, Service and Parts Manual
7
Rear View
7
Side View
7
Table of Contents
9
Introduction & Safety
11
- Forward
  12
- Introduction & Safety
  12
- Receiving the 8510 Conveyor Paver
  12
- General Information
  13
- Introduction and Safety
  13
- Maintenance and Troubleshooting
  13
- Operation
  13
- Overview of the Manual
  13
- Specifications
  13
- Material Safety Data Sheets
  14
- Precautionary Instructions
  14
- Safety Decals
  15
- Pre-Start Inspection
  16
- Safety
  16
- Safety Stop
  16
- Battery Safety
  17
- General Maintenance Safety
  17
- Operating Safety
  17
- Stopping Safety
  17
- Handling Fluids Safely
  18
- Storage
  18
- Transport
  18
Specifications
19
- Electrical Specifications
  20
- Engine Specifications
  20
- General Information
  20
Operation
23
- Operating Controls, Indicators, and Gauges
  25
- General Information
  25
  - Location of Operation Panels and Controls
    26
  - Main Dash Panel
    27
  - Speed and Steering Control Module
    31
  - Hydraulic Controls
    32
  - Paving Controls
    34
- Preliminary Procedures
  36
- Engine Operation
  36
- Engine Start-Up
  36
- Pre-Start Inspection
  36
- Paver Driving Instructions
  37
- Engine Start-Up (with Optional Steering Module)
  37
- Stopping the Engine (with Optional Steering Module)
  37
- Driving with Dual Joysticks
  37
- General Information
  37
- Operating Information
  38
- Driving with Optional Steering Module
  38
- General Information
  38
- Paver Preparation
  39
- Burner Ignition Procedures
  39
  - Burner Valves
    39
  - Extension Burner Quick Coupling Connector
    39
- Truck Hitch Attachment (Optional)
  40
- Manual Lighting of Burners
  40
- Feeder Operation
  40
- General Information
  40
- Electric Flight Screws
  42
- Hydraulic Cutoff Gates
  42
- Electric Spraydown
  42
- General Information
  42
- Auger Extensions
  43
- Sonic Augers
  43
- General Information
  43
- Operating Information
  43
- Paving Instructions
  44
- Guide Bar Gauges
  44
- General Information
  44
- Setting Screed to Pave
  45
- Starter Blocks
  45
- Setting Crown and Valley
  46
  - Crown Settings
    46
  - Crown Adjustment
    46
  - Maximum Crown
    46
- Setting Screed Endgates
  47
- End Gates
  47
- Setting Screed Extensions
  48
- Starting to Pave
  48
- Transporting
  49
- Unloading
  49
- Loading
  50
- Correct Loading Position
  50
- Tie down Procedure
  51
  - Incorrect Loading Position
    51
  - Tie down Points
    51
Maintenance
53
- Routine Maintenance
  56
- Machine Lubrication
  56
- General Information
  56
- Maintenance Schedule
  62
- Checks and Adjustments
  62
- Checking Oil Lines and Fittings
  62
- Checking Air Intake Hoses
  62
- General Information
  62
- Preparing the Machine for Maintenance
  62
- Raising Conveyor
  63
  - Sidewings
    63
  - Safety Prop in Position
    63
  - Hopper Raised
    63
- Lowering Conveyor
  64
- Conveyor Flight Chain Adjustment
  64
- Adjusting Bolt
  64
- Automatic Track Adjustment
  64
- Torque Hub Adjustment
  65
- Hydraulic Motor
  65
- Conveyor Drive Chain Adjustment
  65
- Torque Hub Lubrication
  66
- Auger Drive Chain Adjustment
  66
- Overriding Hatz Fuel Solenoid Valve
  66
- Pressure Check
  67
- Track Tension Release
  67
- Conveyor Micro-Switch Location
  67
- Conveyor Limit Switch Adjustment
  68
- Screed Extension Top Guide Adjustment
  68
- Engine System
  69
- Engine Lubrication Oil
  69
- Checking the Engine Lubrication Oil Level
  69
- General Information
  69
- Fuel System
  70
- Fuel Tank
  70
- Engine Fuel Filters
  70
- Changing the Engine Lubrication Oil Filter
  70
- Engine Air Filter
  71
- Battery System
  71
- Hydraulic System
  72
- Checking the Hydraulic Oil Level
  72
- General Information
  72
- Changing the Hydraulic Oil
  73
- Hydraulic Oil Tank
  73
- Track Component Replacement
  74
- Rear Axle Assembly or Track
  74
- Changing the Hydraulic Oil Strainer
  74
- Removal and Installation Procedures
  74
- Idler
  75
- Cylinder
  75
- Rollers
  76
- Rubber Track Replacement
  76
- Removal
  76
- Installation
  76
- Torque Hub Replacement
  77
- Removal
  77
- Installation
  77
- Rear Conveyor Shaft Replacement
  78
- Removal
  78
- Installation
  78
- Auger and Inner Bearing Replacement
  79
- Removal
  79
- Installation
  79
- Screed Extensions, Slides or Bushing Replacement
  80
- Screed Wearplate Replacement
  80
- Removal
  80
- Installation
  80
- Extension Wearplate Replacement
  81
- Tandem Servo Pump Replacement
  81
- Removal
  81
- Installation
  81
- 2-Speed Hydraulic Motor Replacement
  82
- Removal
  82
- Installation
  82
- Schematics
  83
- Troubleshooting
  93
- General
  93
- Electronic Steering Control System Troubleshooting Guide
  97
- Fault Codes
  97
- Fault Code Chart
  97
- Description of Blink Code Algorithm
  98
- Blink Code Translation
  98
- Steering System Wiring
  99
- Wiring Guidelines
  99
  - Steering Troubleshooting Guide
    100
  - Engine Wiring Diagram
    101
- Sa-2793 Automotive Controller User Guide
  102
- Description of Operation
  102
  - Pump Selection
    102
  - Optimization
    102
  - To Optimize the Dual Joystick Steering Control Box
    103
- Calibration
  103
- Neutral Safety Lockout
  106
- Critical Faults
  106
- Brake Release/Pump Neutral Bypass Valve
  106
- Vibrator/Electric Actuator
  106
- Fault Codes for Status Led
  107
  - Illustrated Parts List
    109
  - Sprocket Drive Track System
    111
  - Rubber Track under Carriage
    115
  - Conveyor Drive Assembly
    117
  - Hopper Components
    121
  - Auger Assembly
    125
  - Conveyor Drive Cutoff, Screed Lift Cylinders
    127
  - Hydraulic Components L/H Side
    129
  - Main Valve Spray down
    131
  - Special Components L/H Side Dash
    133
  - Pump Components Sundstrand Electronic Steering
    135
  - H1 Pump & Controls
    137
  - Engine and Pump Components
    139
  - Kubota Engine
    143
  - Filter Location & Accessories (Hatz)
    145
  - R/H Drive & Fuel Tank
    147
  - Seat, Walkway & Other Components
    149
  - Seat Walkway & Other Components
    151
  - Expandable Screed Assembly (Part I)
    153
  - Expandable Screed Assembly (Part II)
    157
  - Jointer Assembly
    159
  - Screed Arm Assembly with Center Toe Point
    161
  - Propane Heater & Automatic Ignitors
    163
  - Auger Extension 24”
    165
  - Paver Leveling Control (Topcon)
    167
  - System 5 ( Topcon)
    169
  - Paver Grade Controls Spectra Physics
    171
  - Truck Hitch Assembly
    173
  - Umbrella
    175
  - Installation of Cutoff
    176
  - Strike Offs & Extensions
    176
  - Index of Parts by Name
    179

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