LeeBoy 8510E Manuals

LeeBoy 8510E Manuals

Manuals and User Guides for LeeBoy 8510E. We have 1 LeeBoy 8510E manual available for free PDF download: Operation, Service And Parts Manual

LeeBoy 8510E Operation, Service And Parts Manual

LeeBoy 8510E Operation, Service And Parts Manual (444 pages)

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Brand: LeeBoy | Category: Accessories | Size: 39.7 MB

Table of Contents

Table of Contents

6
- Table of Contents
  5
1 Section 1 Safety

15
- Operation
  17
- Safety Precautions
  18
- Machine Precautions
  21
  - Hot Material Precautions
    21
  - Hydraulic Systems Precautions
    21
  - Refueling Precautions
    22
  - Battery Precautions
    22
  - Starting and Stopping Precautions
    22
  - Parking Precautions
    22
  - Operating Precautions
    22
  - Poor Visibility
    23
  - Storage Precautions
    23
  - Maintenance Precautions
    23
- Safety Decals
  24
Section 2 Information and Specifications

27
- Limited Warranty Policy
  28
- Contact Information
  29
- Specification Charts
  30
- Torque Specifications
  33
  - Standard Inch Fasteners
    33
  - Metric Fasteners
    34
  - Hydraulic Fittings
    34
  - Determining Proper Torque
    35
Section 3 Component Location 3

39
- Component Location
  39
  - Component Location
    40
  - Components Overview
    41
    
    Electrical System
    41
    
    Operator Platform
    41
    
    Augers
    42
    
    Hopper and Conveyors
    42
    
    Screed
    42
    
    Standard Equipment/Options
    42
    
    Torque Hubs
    42
  - Machine Overview
    43
  - Operator Control Panel
    44
  - Steering and Speed Control Box
    45
  - Left Hydraulic Controls
    46
  - Right Hydraulic Controls
    47
  - Screed Operation Controls
    48
  - Burner Controls
    49
    
    Propane Tank Controls
    49
  - Remote Screed Controls
    50
  - Electric Heat (Option)
    51
Section 4 Operation

53
- Operation
  53
  - Receiving the Machine
    55
    
    Hopper Cylinder Valve Lock
    55
    
    Initial and Daily Inspection
    55
    
    Screed Lock Pins
    55
  - Operation
    55
  - Start-Up Procedure
    56
  - Stopping the Engine
    56
  - DPF Regeneration (REGEN)
    56
  - PV480 Powerview Display
    57
    
    Gauge Screen
    57
    
    Set Points and Throttle Speed
    57
    
    Soft Keys (Buttons)
    58
    
    Status Icons
    59
    
    Gauges
    60
    
    Main Menu
    60
    
    Diagnostics
    61
    
    System Info
    62
    
    User Settings
    64
    
    Regeneration Messages
    66
    
    Messages, Cautions, Warnings
    69
  - Plus One Controller
    70
  - Driving the Paver
    70
    
    Activate/Deactivate Operator Control Station
    71
    
    Steering and Speed Control
    71
  - Paver Operation
    72
    
    Spray down
    72
    
    Heating the Screed
    73
    
    Electric Screed Heat (Option)
    75
    
    Hopper Wings
    76
    
    Conveyors
    77
    
    Under Auger Material Cut-Offs
    77
    
    Electric Flight Screw
    78
    
    Set the Screed, Flight Screw and Endgate
    78
    
    Sonic Auger
    80
  - Starting to Pave
    81
    
    Basic Paving
    82
    
    Setting the Crown
    82
    
    Mat Texture Adjustment
    83
  - Unloading and Loading
    84
    
    Loading
    84
    
    Unloading
    84
    
    Tie-Down Procedure
    85
  - Towing
    85
  - Optional Components
    86
    
    Electric Screed Options
    86
    
    High Deck Option
    86
    
    Rubber or Steel Track Options
    86
    
    Truck Hitch Attachment
    86
    
    Umbrella Option
    86
    
    Steering Wheel Option
    87
    
    Heated Endgates
    88
    
    One-Foot Screed Extension
    88
    
    Automatic Temperature Control
    89
    
    Topcon® Sonic and Dual Grade Control
    89
Section 5 Maintenance

91
- Maintenance
  91
  - Maintenance Schedule
    93
  - Routine Maintenance
    95
    
    Every 10 Hours or Daily Routine Maintenance
    95
    
    Every 50 Hours or Weekly Routine Maintenance
    95
    
    Preparing Paver for Maintenance
    95
    
    Every 100 Hour or Monthly Maintenance
    96
    
    Every 250 Hours or Quarterly Routine Maintenance
    96
  - Every 500 Hours or Semi-Annual Routine Maintenance
    96
  - Every 1000 Hours or Annual Routine Maintenance
    96
  - Torque Hub Lubrication
    96
  - Lubrication Points
    97
  - Maintenance Adjustments
    98
    
    Conveyor Drive Chain
    98
    
    Conveyor Flight Chain
    98
    
    Auger Drive Chain Adjustment
    99
    
    Screed Extension Top Guide Adjustment
    99
    
    Conveyor Switch Adjustment
    100
    
    Torque Hub Hydraulic Motor Gear Adjustments
    100
    
    Track Tension Pressure Relief
    102
  - Engine Maintenance
    102
    
    Check Engine Lubrication Oil
    102
    
    Change Air Filter
    103
    
    Change Engine Oil and Filter
    103
    
    DPF Service
    104
    
    Engine Drive Belt
    104
  - Fuel System
    105
    
    Change Fuel Filter
    105
    
    Fuel Tank
    105
    
    Water Separator
    106
  - Hydraulic System
    106
    
    Check Hydraulic Oil
    106
    
    Change Hydraulic Oil and Filter
    107
  - Electrical System
    108
    
    Battery Servicing
    108
    
    Alternator
    109
  - Electric Heat Control Box (Option)
    109
    
    Schematics
    109
    
    Generator
    111
    
    Dielectric Grease
    112
    
    Generator Capacitor
    112
  - Replacement Procedures
    113
    
    Front Idler
    113
    
    Track Rollers
    114
    
    Track Sprocket (Steel or Poly)
    114
    
    Track Tension Cylinder
    114
    
    Rubber Track (Option)
    115
    
    Torque Hub
    115
    
    Two-Speed Hydraulic Motors
    116
    
    Conveyor Drive Motors
    117
    
    Rear Conveyor Shaft, Bearings and Sprockets
    117
    
    Auger and Inner Bearings
    118
    
    Auger End Mounts
    119
    
    Auger Motors
    119
    
    Main Screed Wear Plate
    120
    
    Screed Extension Wear Plate
    121
    
    Conveyor Switch Replacement
    123
    
    Winterizing for Storage
    123
    
    Periodic Maintenance in Storage
    124
    
    Removing from Storage
    124
    
    Hydraulic Test Ports
    126
    
    Troubleshooting
    126
    
    Hydraulic Motor Installation Start-Up Procedure
    127
    
    Auger and Conveyor Chain Tension Adjustment
    128
    
    Spraydown Pump
    129
    
    Plus One Fault Codes
    130
    
    Plus One Troubleshooting
    130
    
    Paver Troubleshooting Chart
    131
    
    PV480 Diagnostic Trouble Code (DTC) Chart
    134
    
    PV480 Troubleshooting
    142
Section 6

145
- Schematics
  145
  - Schematics
    146
  - Main Harness (1 of 6)
    147
  - Main Harness (2 of 6)
    149
  - Main Harness (3 of 6)
    151
  - Main Harness (4 of 6)
    153
  - Main Harness (5 of 6)
    155
  - Main Harness (6 of 6)
    157
  - Control Box Assembly (1 of 2)
    159
  - Control Box Assembly (2 of 2)
    161
  - Joystick Control Box
    163
  - Electronic Steering Cord
    165
  - Lower Manifold Harness
    167
  - Bulkhead to Generator Harness
    169
  - Generator Valve Adapter Harness
    171
  - Hydraulic Cooler Harness, SPAL Fan
    173
  - Screed 6 Function Control Box Assembly - Left
    175
  - Screed 6 Function Control Box Assembly - Right
    177
  - 10Kw Screed Heat Control Box Assembly (1 of 2)
    179
  - 10Kw Screed Heat Control Box Assembly (2 of 2)
    181
  - Plus One Harness
    183
  - Screed Lock Harness
    185
  - Jumper Heater Element Harness
    187
  - Optional - Automatic Temperature Control Harness
    189
  - Hydraulic Schematic - Electric Heat (1 of 4)
    191
  - Hydraulic Schematic - Electric Heat (2 of 4)
    193
  - Hydraulic Schematic - Electric Heat (3 of 4)
    195
  - Hydraulic Schematic - Electric Heat (4 of 4)
    197
  - Hydraulic Schematic - Propane Heat (1 of 4)
    199
  - Hydraulic Schematic - Propane Heat (2 of 4)
    201
  - Hydraulic Schematic - Propane Heat (3 of 4)
    203
  - Hydraulic Schematic - Propane Heat (4 of 4)
    205
Section 7

207
- Illustrated Parts List
  207
  - Quick Reference
    211
  - Drive Assembly - Poly Pads/Cast Steel (1 of 2)
    212
  - Drive Assembly - Poly Pads/Cast Steel (2 of 2)
    214
  - Drive Assembly - Continuous Rubber (1 of 2)
    216
  - Drive Assembly - Continuous Rubber (2 of 2)
    218
  - Drive Assembly - Continuous Rubber (1 of 2)
    219
  - Drive Assembly - Continuous Rubber (2 of 2)
    219
    
    Push Bar Assembly
    220
    
    Conveyor Assembly (1 of 2)
    222
    
    Conveyor Assembly (2 of 2)
    224
  - Conveyor Assembly (1 of 2)
    225
  - Conveyor Assembly (2 of 2)
    225
    
    Conveyor Drive & Paddle Assembly (1 of 2)
    226
    
    Conveyor Drive & Paddle Assembly (2 of 2)
    228
    
    Hopper Wings
    230
    
    Rear Auger Assembly (1 of 2)
    232
    
    Rear Auger Assembly (2 of 2)
    234
    
    Fuel Tank Assembly
    236
  - Fuel Tank Assembly
    237
    
    Upper Hydraulic Tank Assembly - Electric Screed Heat
    238
  - Upper Hydraulic Tank Assembly - Electric Screed Heat
    239
    
    Upper Hydraulic Tank Assembly - Propane Screed Heat
    240
    
    Lower Hydraulic Tank Assembly
    242
  - Lower Hydraulic Tank Assembly
    243
    
    Hydraulic Test Ports
    244
    
    Engine Assembly - Radiator
    246
    
    Engine Assembly - Intake/Exhaust
    248
  - Engine Assembly - Components
    250
  - Engine Assembly - Fuse/Relay Box
    252
  - Engine Assembly - Pumps
    254
  - Generator
    256
  - Hydraulic Oil Cooler
    258
    
    Hydraulic Cooler Harness, SPAL Fan
    259
  - Hydraulic Manifold - Lower
    260
  - Hydraulic Cylinders
    262
  - Hoods and Covers - Left
    264
  - Hoods and Covers - Right
    266
  - Spray down
    268
  - Tow Point Assembly
    270
  - Low Deck Controls - Left (1 of 2)
    272
  - Low Deck Controls - Left (2 of 2)
    274
  - Low Deck Controls - Right
    276
  - High Deck Controls - Left (1 of 2)
    278
  - High Deck Controls - Left (2 of 2)
    280
  - High Deck Controls - Right
    282
  - Control Valve Details
    284
  - Joystick Controls
    286
  - Control Box Slide Assembly
    288
  - Control Box Assembly (1 of 2)
    290
  - Control Box Assembly (2 of 2)
    292
    
    Bulkhead to Generator Harness
    293
    
    Control Box Assembly (2 of 2)
    293
    
    Lower Manifold Harness
    293
    
    Plus One Harness
    293
    
    Screed Lock Harness
    293
  - Seat Assembly & Details
    294
  - Option - Legend LP Screed Overview
    296
  - Option - Legend LP Screed Frame
    298
  - Option - Legend LP Screed Extensions
    300
  - Option - Legend LP Screed Heater Assembly
    302
  - Option - Legend Screed Slide Plates
    304
  - Option - Legend Screed Pull Arm Assembly - Left/Right
    306
  - Option - Legend Screed Endgate - Left
    308
  - Option - Legend Screed Endgate - Right
    310
  - Option - Legend LP Screed Details
    312
  - Option - Legend Screed Overview
    314
  - Option - Legend Screed Frame
    316
  - Option - Legend Screed Extensions
    318
  - Option - Legend Screed Details
    320
  - Option - 10Kw Screed Control Assembly
    322
  - HD Screed Overview - Non-Sloping
    324
  - HD Screed Frame Assembly (1 of 2)
    326
  - HD Screed Frame Assembly (2 of 2)
    328
  - HD Screed Extension Assembly - Left
    330
  - HD Screed Extension Assembly - Right
    332
  - HD Screed Slide Plate Assembly
    334
  - HD Screed Pull Arm Assembly - Left/Right
    336
  - HD Screed Thickness Adjuster - Standard
    338
  - HD Screed Endgates
    340
  - HD Screed Vibrators and Walkboards
    342
  - HD Screed Citrus Tank - Low Deck/High Deck
    344
    
    Option - HD Berm Screed Overview
    346
  - Option - HD Berm Screed Overview
    347
  - Option - HD Berm Screed Ext. Assembly - Left (1 of 2)
    348
  - Option - HD Berm Screed Ext. Assembly - Left (2 of 2)
    350
  - Option - HD Berm Screed Ext. Assembly - Right (1 of 2)
    352
  - Option - HD Berm Screed Ext. Assembly - Right (2 of 2)
    354
    
    Option - HD Berm Screed Remote Assembly
    356
  - Option - HD Berm Screed Remote Assembly
    357
  - Option - HD 3:1 Depth Screws (1 of 2)
    358
  - Option - HD 3:1 Depth Screws (2 of 2)
    360
  - Option - HD 3:1 Depth Screws (2 of 2)
    361
    
    Option - HD Screed Heated Endgates
    362
  - Option - HD Screed Heated Endgates
    363
    
    Option - HD Screed Heated Safety Edge Endgates
    364
  - Option - HD Screed Heated Safety Edge Endgates
    365
  - Option - Screed Automatic Heat Controller
    366
  - Option - Dual Steering Wheels
    368
  - Option - Curb Attachments
    370
  - Option - 20' Paver Leveling Ski Assembly
    372
  - Option - 30'-40' Paver Leveling Ski Assembly
    374
  - Option - 30'-40' Paver Leveling Ski Assembly
    375
  - Option - Topcon P-32 Control Assembly (1 of 2)
    376
  - Option - Topcon P-32 Control Assembly (1 of 2)
    377
  - Option - Topcon P-32 Control Assembly (2 of 2)
    378
  - Option - Topcon P-32 Control Assembly (2 of 2)
    379
  - Option - Truck Hitch Assembly
    380
  - Option - Umbrella and Fire Extinguishers
    382
  - Hydraulic Hose Schedule
    384
  - Decal Schedule
    388
  - Alphabetical Parts Index
    392

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