LeeBoy 8510b Manuals

LeeBoy 8510b Manuals

Manuals and User Guides for LeeBoy 8510b. We have 1 LeeBoy 8510b manual available for free PDF download: Operation & Service Manual

LeeBoy 8510b Operation & Service Manual

LeeBoy 8510b Operation & Service Manual (320 pages)

Conveyor Paver

Brand: LeeBoy | Category: Accessories | Size: 22.4 MB

Table of Contents

Table of Contents
5
Table of Contents
6
Introduction
13
Safety Precautions
17
Safety Label Locations
20
Safety Precautions
20
- General Information
  23
- Limitations
  24
- Limited Warranty Policy
  24
- Warranty
  24
- Items Not Covered
  25
- Other Limitations
  25
- Contact Information
  26
- Nameplate
  26
- Record of Ownership
  26
Specifications
27
- General Information
  28
- Engine
  28
- Hydraulic System
  28
- Torque Hubs
  28
- Hopper
  28
- Operator Platform
  28
- Screed
  29
- Electrical System
  29
- Specification Charts
  30
- Dimensions
  32
- Torque Specs
  33
- Inch Fasteners
  34
- Hydraulic Fittings
  35
- Full Torque Nut Coupling Installation
  35
Component Location
41
- Location of Operation Panels and Controls
  42
- Operation
  42
- Main Dash Panel
  44
- Main Dash Panel (Continued)
  46
- Maintenance
  47
- Speed and Steering Control Module - Joysticks
  48
- Steering and Speed Control Module - Wheel
  50
- Hydraulic Controls
  52
- Paving Controls
  54
- Electric Screed Operation Controls
  56
- Operation
  59
- General Information
  61
- Safety
  61
- Engine Start-Up
  62
- Pre-Start Inspection and Preparation
  62
- Preliminary
  62
- Starting the Engine
  62
- Activating and Deactivating Operator Control Station
  63
- Electronic Control Steering Box
  63
- Paver Driving Instructions
  63
- Stopping the Engine
  63
- Conveyor Operation
  65
- Paver Operation
  65
- Hydraulic Cutoff Gates Operation
  66
- Sonic Augers Operation
  66
- Auger Extensions
  67
- Electric Flight Screws Operation
  67
- Burner Ignition Procedure
  68
- Spray down
  68
- Electric Heating Controls
  70
- Setting Screed to Pave
  71
- Starting to Pave
  71
- Setting Screed End Gates
  73
- Mat Texture Adjustment
  74
- Setting Screed Extensions
  74
- Unloading
  75
- Unloading and Loading
  75
- Loading
  76
- Tie down Procedure
  76
- Electric Screed Heating System (Option)
  77
- Generator
  77
- Troubleshooting
  77
- Control Box
  78
- Schematics
  78
- Cycle Timer
  79
- Element Relay
  79
- Element Assembly
  80
- Element Breaker
  80
- Element Connections
  80
- Truck Hitch Attachment (Option)
  81
- Umbrella (Option)
  82
- Lubrication Chart
  86
- General Information
  88
- Maintenance Schedule
  88
- Paver Lubrication
  88
- Preparing Paver for Maintenance
  88
- 10-Hour or Daily Routine Maintenance
  89
- 50-Hour (Initial) or Weekly Routine Maintenance
  89
- 100-Hour or Monthly Routine Maintenance
  90
- 1000-Hour or Annual Routine Maintenance
  90
- 250-Hour or Quarterly Routine Maintenance
  90
- 500-Hour or Semi-Annual Routine Maintenance
  90
- Extension Top Guide Adjustment
  91
- Maintenance Adjustments
  91
- Replacing Screed Extension Wear Plates
  91
- Replacing Screed Main Wear Plates
  92
- Lowering Conveyor
  93
- Raising Conveyor
  93
- Automatic Track Adjustment
  94
- Conveyor Flight Chain Adjustment
  94
- Conveyor Drive Chain Adjustment
  95
- Torque Hub Hydraulic Motor Adjustment
  95
- Auger Drive Chain Adjustment
  96
- Torque Hub Lubrication
  96
- Track Tension Pressure Relief
  96
- Conveyor Limit Switch Adjustment
  97
- Electrical System
  98
- Generator Voltage Testing
  98
- Generator Speed Tuning
  99
- Generator Capacitor Replacement
  101
- Testing Element Relays
  101
- Battery Servicing
  102
- Element Resistance Testing
  102
- Engine Lubrication Oil - Kubota
  103
- Engine Maintenance
  103
- General Information
  103
- Changing Engine Lubrication Oil Filter
  104
- Engine Lubrication Oil - CAT
  105
- Changing Engine Lubrication Oil Filter
  106
- Fuel System
  106
- Fuel Tank
  106
- Engine Air Filter
  107
- Engine Fuel Filters
  107
- Adding Hydraulic Oil to Hydraulic Oil Reservoir
  108
- Checking Hydraulic Oil Level
  108
- General Information
  108
- Hydraulic System
  108
- Changing Hydraulic Oil
  109
- Removal & Installation Procedures
  110
- Track Component Replacement
  110
- Rubber Track Replacement
  112
- Torque Hub Replacement
  113
- Rear Conveyor Shaft Replacement
  114
- Auger and Inner Bearing Replacement
  115
- Screed Extensions, Slides or Bushing Replacement
  116
- Screed Wear Plate Replacement
  116
- Extension Wear Plate Replacement
  117
- Tandem Pump Replacement
  117
- 2-Speed Hydraulic Motor Replacement
  118
- Safety Label Installation
  119
- Troubleshooting
  121
- Electric Screed
  122
- Troubleshooting Charts
  122
- Conveyor Asphalt Paver
  123
- Brake Release/Pump Neutral Bypass Valve
  126
- Controller User Guide
  126
- Optimization
  126
- Pump Control Outputs
  126
- Startup
  126
- Vibrator/Electric Actuator Relay and Backup Alarm Outputs
  126
- Optimize Dual Joystick Steering Control Box
  127
- Optimize Steering Wheel with FNR Joystick Control Box
  128
- Calibrate Steering Wheel with FNR Joystick Control Box
  129
- Neutral Safety Lockout
  130
- Steering Box Control Selection
  130
- Steering/Acceleration and Deceleration
  130
- Critical Faults
  131
- Schematics
  133
- Electrical 1 of 6
  135
- Electrical 2 of 6
  137
- Electrical 3 of 6
  139
- Electrical 4 of 6
  141
- Electrical 5 of 6
  143
- Electrical 6 of 6
  145
- Hydraulic Hosing 1 of 5
  147
- Hydraulic Hosing 2 of 5
  149
- Hydraulic Hosing 3 of 5
  151
- Hydraulic Hosing 4 of 5
  153
- Hydraulic Hosing 5 of 5
  155
- Hydraulic 1 of 4
  157
- Hydraulic 2 of 4
  159
- Hydraulic 3 of 4
  161
- Hydraulic 4 of 4
  163
Illustrated Parts List (IPL)
165
- Illustrated Parts List (IPL)
  168
- Sprocket Drive Track System (4 Roller Undercarriage)
  168
- Sprocket Drive Track System (4 Roller Undercarriage) (Continued)
  170
- Rubber Track Undercarriage (5 Roller Undercarriage)
  172
- Conveyor Drive Assembly
  174
- Conveyor Drive Assembly (Continued)
  176
- Hopper Components
  178
- Hopper Components (Continued)
  180
- Auger Assembly
  182
- Auger Assembly (Continued)
  184
- Conveyor Drive Cutoff, Screed Lift Cylinders
  186
- Hydraulic Components LH Side and Fuel Tank
  188
- H1 Pump & Controls
  190
- Kubota Engine
  192
- Kubota Engine (Continued)
  194
- Cat Engine
  198
- Cat Engine (Continued)
  200
- Spray down
  202
- Screed Arm Assembly with Toe Point
  204
- Propane Heater and Automatic Ignitors
  206
- Paver Leveling Control (TOPCON) System 4
  208
- Paver Leveling Control (TOPCON) System 5
  210
- Truck Hitch Assembly
  212
- Controls - Right Side High Deck
  214
- Controls - Right Side Low Deck
  216
- Controls - Left Side
  218
- Main Valve Manifold Detail
  220
- Kubota Sheet Metal Cover - High Deck
  222
- Kubota Sheet Metal Cover - High Deck (Continued)
  224
- Kubota Sheet Metal Cover - Low Deck
  226
- Kubota Sheet Metal Cover - Low Deck (Continued)
  228
- CAT Sheet Metal Cover - High Deck
  230
- CAT Sheet Metal Cover - High Deck (Continued)
  232
- CAT Sheet Metal Cover - Low Deck
  234
- CAT Sheet Metal Cover - Low Deck (Continued)
  236
- Strike Offs and Extensions
  238
- Instrument Panel Dash - Controls and Gauges
  240
- Instrument Panel Dash - Relays and Fuses
  242
- Screed Non-Sloping Overview
  244
- Screed Frame Non-Sloping - Propane
  246
- Extension Single Adjust LH Assembly - Propane
  248
- Extension Single Adjust RH Assembly - Propane
  250
- Extension Double Adjust LH Assembly - Propane
  252
- Extension Double Adjust RH Assembly - Propane
  254
- Screed Frame Non-Sloping - Electric
  256
- Vibrator Assembly LH
  258
- Vibrator Assembly RH
  260
- Walk Board Assembly
  262
- Slide Plate Assembly
  264
- Extension Single Adjust LH Assembly - Electric
  266
- Extension Single Adjust RH Assembly - Electric
  268
- Extension Double Adjust LH Assembly - Electric
  270
- Extension Double Adjust RH Assembly - Electric
  272
- Endgate LH Assembly
  274
- Endgate RH Assembly
  276
- Screed Pull Arms LH Assembly
  278
- Screed Pull Arms RH Assembly
  280
- Citrus Tank & Heat Control Box
  282
- Screed Miscellaneous Components
  284
- Generator
  286
- Alphabetical Parts Index
  288

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