LeeBoy 8616 Operation, Service And Parts Manual
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LeeBoy 8616 Operation, Service And Parts Manual

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Operations, Service
And Parts Manual
LeeBoy Model 8616 Conveyor Paver
Manual No. 1008601-01
This manual applies
to serial number and
above: 84519

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Summary of Contents for LeeBoy 8616

  • Page 1 Operations, Service And Parts Manual LeeBoy Model 8616 Conveyor Paver Manual No. 1008601-01 This manual applies to serial number and above: 84519...
  • Page 3 Thumb Index Introduction Safety General Information Specifications Component Location Operation Maintenance Troubleshooting Schematics Illustrated Parts List (IPL)
  • Page 4 We reserve the right to make any change at any time without notice. VT LeeBoy, Inc., VT LeeBoy, and LeeBoy are all the same entity and are used interchangeably.

  • Page 5: Table Of Contents

    Dimensions ....... . 4-7 Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...

  • Page 6: Table Of Contents

    Location of Operation Panels and Controls ....5-2 8616 Conveyor Paver ......5-2 8616 Conveyor Paver (Continued) .
  • Page 7 Generator Speed Tuning ..... . . 7-16 Generator Capacitor Replacement ....7-17 Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...
  • Page 8 Plus One Faults ......8-5 Return to Return to viii LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 9 Hopper Wings ......10-30 Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...
  • Page 10 Alphabetical Parts Index ......10-74 Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 11: Introduction

    LeeBoy Model 8616 Conveyor Paver Section 1 Introduction Thank you for purchasing the LeeBoy Model 8616 This manual provides information for use by the Conveyor Paver. We wish you many years of safe and equipment operator under the following headings: efficient operation of your paver.

  • Page 12: Introduction

    Introduction NOTES Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 13: Safety

    LeeBoy Model 8616 Conveyor Paver Section 2 Safety Page Safety Safety Precautions Safety Label Locations Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...
  • Page 14 Indicates a hazardous situation which, if not avoided, you MUST read and understand this manual before will result in death or serious injury operating the LeeBoy Model 8616 Conveyor Paver and follow its instructions when operating the paver Safety is everyone’s business and is our top concern...

  • Page 15: Safety Precautions

    • Do not start the engine by shorting the starter circuit • Contact LeeBoy or an authorized LeeBoy dealer for or any other starting method not stated in this manual additional training...
  • Page 16 High-pressure hydraulic fluid or fuel can • Never block windows, vents or other means of penetrate your skin and result in serious injury If you are ventilation if the LeeBoy Model 8616 Conveyor Paver exposed to high-pressure hydraulic fluid or fuel spray, is operating in an enclosed area obtain prompt medical treatment • Always ensure that all connections are tightened to...
  • Page 17 Always install wire cages on portable safety lights Always tighten components to the specified torque. Tool Hazard Loose parts can cause LeeBoy Model 8616 Conveyor Paver damage or cause it to operate improperly Always use tools appropriate for the task at hand and use the correct size tool for loosening or tightening...

  • Page 18: Safety Label Locations

    Safety Safety Label Locations If your LeeBoy Model 8616 Conveyor Paver has been A description of location is provided below for each safety label For additional instructions, contact your repainted, it is extremely important that all the decals dealer (see Contact Information in Section 3)
  • Page 19 LeeBoy Model 8616 Conveyor Paver Section 3 General Information Page General Information Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Warranty .

  • Page 20: Limited Warranty Policy

    . However, LeeBoy does not warrant the engine . 6 . LeeBoy has the right to repair any component or 8 . This Limited Warranty sets forth your sole remedy part before replacing it with a new one .

  • Page 21: Items Not Covered

    General Information Items Not Covered Other Limitations LeeBoy is not responsible for the following: IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT OR WARRANTY OR ALLEGED All used units or used parts of any kind . NEGLIGENCE OR LIABILITY WITHOUT FAULT, SHALL 2 .

  • Page 22: Contact Information

    Dealership Name: Dealership Address: Dealership Phone: Record of Ownership Please fill out the following information and use it when you need to contact LeeBoy for service, parts or literature . Paver Model Number: Paver Serial Number: Date of Purchase: Nameplate...

  • Page 23: Specifications

    LeeBoy Model 8616 Conveyor Paver Section 4 Specifications Page Specifications General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Major Components .

  • Page 24: General Information

    The hydraulic system includes four hydraulic pumps The descriptions and specifications provided in this driven by the engine: 1) Left Drive Pump, 2) Right Drive section are applicable to the LeeBoy Model 8616 Pump, 3) Load Sense Pump and 4) Charge Pump . Conveyor Paver .

  • Page 25: Screed

    220VAC and 240VAC . All LeeBoy generators are equipped with an integrated generator speed control manifold . This manifold should not require adjustment, but if there is a need to fine tune the generator speed, there is an adjustment on the manifold (see Generator Speed Tuning in Section 7) .

  • Page 26: Specifications

    . The specifications provided in this section are Replace original equipment only with applicable to the LeeBoy Model 8616 Conveyor Paver . LeeBoy approved components Included in this section are screed weights, dimensions, Table 4-1 Dimension Specifications...
  • Page 27 3,000 PSI (207 Bar) Vibrator 3,000 PSI (207 Bar) Track Tension Pressure Reducing 1200 PSI (83 Bar) Track Tension Relieving 2300 PSI (159 Bar) Standby Pressure 325 PSI (22 Bar) Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...
  • Page 28 2 - 44 inch hydraulically operated extensions Vibration 2 - hydraulic vibrators producing 3400 vibrations per minute Crown/Invert Adjustable, (at least) 2” crown, 1-1/2” of valley, with level indicator Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 29: Dimensions

    Specifications Dimensions 8’1” 15’4” 8’6” 10’ 8616 Conveyor Paver Dimensions Figure 4-1 Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...

  • Page 30: Torque Specs

    M30 x 3 . 5 1084 .86 811 . 8 0 1470 . 0 1100 . 0 1476 . 0 0 1107 . 0 0 2000 . 0 1500 .0 Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 31: Inch Fasteners

    2270 1700 2710 2040 3680 2760 1-1/2 6 UNC 1950 1460 2640 1980 3160 2370 4290 3210 12 UNF 2190 1650 2970 2230 3560 2670 4820 3620 Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...

  • Page 32: Hydraulic Fittings

    . Do not lubricate coupling The minimum torque values are adequate for threads . sealing in most applications, and the maximum torque values should never be exceeded . Return to Return to 4-10 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 33 . to indicate if the coupling loosens over time . Return to Return to LeeBoy Model 8616 Conveyor Paver 4-11 Last Viewed Thumb Index...
  • Page 34 2 . Torque values apply to bolts which are plated or coated in light engine oil . 3 . Before assembly lubricate O-Ring with light oil (SAE 10W or 20W) . Return to Return to 4-12 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 35 . 3 . Tightening 2 flats or more is analogous to sever over torque and may damage seal faces . Return to Return to LeeBoy Model 8616 Conveyor Paver 4-13 Last Viewed Thumb Index...
  • Page 36 LH = Distance from center of torque wrench handle to the center of crowfoot, when mounted at 90° TD = Desired torque at the fitting TS = Torque setting indicated on wrench Return to Return to 4-14 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 37: Component Location

    LeeBoy Model 8616 Conveyor Paver Section 5 Component Location Page Component Location Location of Operation Panels and Controls 8616 Conveyor Paver 8616 Conveyor Paver (Continued) Control Panel Control Panel (Continued) Electronic Steering and Speed Control Box - Dual Joystick 5-10...

  • Page 38: Location Of Operation Panels And Controls

    Component Location Location of Operation Panels and Controls 8616 Conveyor Paver 8616 Conveyor Paver - View From Front Figure 5-1 1 - Beacon Light 2 - Work Light 3 - Hopper 4 - Truck Rollers 5 - Conveyors 6 - Right Endgate...
  • Page 39 Used to alert surrounding vehicles and pedestrians of the LeeBoy Model 8616 Conveyor Paver location Work Light Used to illuminate path of the LeeBoy Model 8616 Conveyor Paver Hopper Receives and holds paving mix load while conveyors move material mix to...

  • Page 40: 8616 Conveyor Paver (Continued)

    Component Location 8616 Conveyor Paver (Continued) 8616 Conveyor Paver - View From Back Figure 5-2 8 - Left Endgate 1 - Battery Disconnect Switch 9 - Left Screed Control Box 2 - Right Steering and Speed Control Box 10 - Left Spray Down Hose...
  • Page 41 Component Location Table 5-2 8616 Conveyor Paver - View From Back ITEM NO CONTROL NAME FUNCTION Battery Disconnect Disconnects all electrical power from the batteries to the rest of the paver Switch Turn to the OFF position at the end of each day...

  • Page 42: Control Panel

    8 - Right Auger Manual Overide Off/Overide Switch 9 - Right Extension Switch 19 - Left Tow Thicker/Thinner Switch 10 - Left Auger Manual Overide Off/Overide Switch 20 - Control Panel Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 43 ) position to move right extension out Push switch to left arrow ( position to move right extension in Left Auger Manual Center is OFF position Pull switch down to manually overide left auger Overide Off/Overide Switch Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...

  • Page 44: Control Panel (Continued)

    18 - Left Conveyor Speed Dial 9 - Right Extension Switch 19 - Left Tow Thicker/Thinner Switch 10 - Left Auger Manual Overide Off/Overide Switch 20 - Control Panel Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 45 Sets the thickness of the asphalt Place switch in THICKER position for Switch thicker asphalt Place switch in THINNER position for thinner asphalt Control Panel Monitors and controls the major paver systems and controls Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...

  • Page 46: Electronic Steering And Speed Control Box - Dual Joystick

    Figure 5-4 1 - Left Steer Joystick 2 - Right Steer Joystick 3 - Run/Stop Switch 4 - Left Neutral Lock 5 - Right Neutral Lock Return to Return to 5-10 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 47 RUN/STOP Switch must be in RUN position on the module in use and STOP position on the other module not in use Return to Return to LeeBoy Model 8616 Conveyor Paver 5-11 Last Viewed Thumb Index...

  • Page 48: Electronic Steering And Speed Control Box - Dual Joystick (Cont.)

    Figure 5-4 (Continued) 1 - Left Steer Joystick 2 - Right Steer Joystick 3 - Run/Stop Switch 4 - Left Neutral Lock 5 - Right Neutral Lock Return to Return to 5-12 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 49 Locks the left lever in neutral Pull up on the bottom of the knob to unlock Right Neutral Lock Locks the right lever in neutral Pull up on the bottom of the knob to unlock Return to Return to LeeBoy Model 8616 Conveyor Paver 5-13 Last Viewed Thumb Index...

  • Page 50: Electric Screed Operation Controls

    6 – Extension Angle of Attack Screw 7 – Extension Vertical Adjustment Screws (2) 8 – Tilt Screw 9 – Depth Screw 10 – Sonic Auger Sensor Bracket Return to Return to 5-14 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 51 This controls the depth of the Endgate Sonic Auger Sensor Holds the Sonic Auger Sensor in proper position to maintain the proper Bracket height of augered material Connected to Sonic Auger Adjustment Return to Return to LeeBoy Model 8616 Conveyor Paver 5-15 Last Viewed Thumb Index...

  • Page 52: Screed Operator Control Box

    12 - Right Auger Dial 6 – Left E-Stop Button 13 - Right E-Stop Button 7 - Horn (Located in Front) 14 - Horn (Located in Front) Return to Return to 5-16 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 53 The E-Stop button remains in a locked down position until it is manually released Unit will not restart until E-Stop is reset Horn Press button to sound horn Return to Return to LeeBoy Model 8616 Conveyor Paver 5-17 Last Viewed Thumb Index...
  • Page 54 Component Location NOTES Return to Return to 5-18 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 55: Operation

    LeeBoy Model 8616 Conveyor Paver Section 6 Operation Page Operation General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Safety .
  • Page 56 Truck Hitch Attachment (Option) . . . . . . . . . . . . . . . . . . . . . . 6-28 Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 57: General Information

    . Only authorized personnel who are properly trained Verify there are no people, obstacles in the operation of the paver can operate the LeeBoy or other equipment near the LeeBoy Model 8616 Model 8616 Conveyor Paver...

  • Page 58: Description Of Operation

    The display unit is pre-loaded with the software to operate operator using a friction-controlled joystick . Two the LeeBoy Model 8616 Conveyor Paver . The display unit functions as a master unit that gathers operating friction-held joysticks control the speed of the paver in information .

  • Page 59: Operation

    ENGINE Screen PAVER Screen Figure 6-3 Figure 6-2 The PAVER screen displays the status of LeeBoy Model 1 - Low Fuel Level Warning Light 8616 Conveyor Paver functions, maximum ground 2 - Oil Pressure Warning Light speed setting, steering position and whether a console is active, inactive or paused .
  • Page 60 The SETUP screen allows access to change various paver settings and calibrations . This area should only be accessed by Authorized LeeBoy Dealers . • Button 1 - Joystick Optimization Screen • Button 2 - Propel Threshold and Straight Tracking Screen • Button 3 - TIME SET Screen...

  • Page 61: Pre-Start Inspection And Preparation

    Preparation Check fuel level, fuel lines, and tank for leaks . 2 . Check crankcase oil level . To prevent costly down time, the LeeBoy Model 8616 Conveyor Paver should be checked thoroughly before Failure to maintain correct engine oil each use .

  • Page 62: Activating And Deactivating Operator Control Station

    RUN/STOP Switch (Figure 6-8,3) must be in RUN position on the module in use and STOP position on the other module not in use . Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 63 NOTE: Ground speed percentage can be changed on the Paver Screen using the Up and Down arrows . The maximum travel speed is determined by set ground speed percentage . Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...

  • Page 64: Paver Operation

    Never backup with cut-off gates open speed but you must use the AUGER AUTO/OFF/ MANUAL switch to manually control the conveyor and auger speeds . Return to Return to 6-10 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 65: Conveyor Operation

    NOTE: The conveyors will run at the selected speed but will turn off and on with the sonic augers . NOTE: The conveyor speed can be adjusted while paving in Automatic mode . Return to Return to LeeBoy Model 8616 Conveyor Paver 6-11 Last Viewed Thumb Index...

  • Page 66: Hydraulic Cutoff Gates Operation

    . augers in automatic mode . This is the preferred To eliminate this problem an adjustment to the way for running the LeeBoy Model 8616 conveyor chain may be necessary (see Conveyor Conveyor Paver .

  • Page 67: Sonic Augers Operation

    . A gauge is located on both sides of the conveyor speed and auger speed but you must use the LeeBoy Model 8616 Conveyor Paver . These gauges LEFT AUGER AUTO/OFF/MANUAL switch and RIGHT provide the operator with quick reference as to height of AUGER AUTO/OFF/MANUAL switch (Figure 5-6,3,11) the tow cylinder .

  • Page 68: Sonic Auger Sensor Adjustment

    OFF position (Figure 5-6,3,11) . Manual Mode b. On screed operator control boxes, set LEFT EXTENSION IN/OUT switch and the RIGHT To operate the LeeBoy Model 8616 Conveyor Paver EXTENSION IN/OUT switch to the OUT position in MANUAL mode, turn the LEFT AUGER AUTO/OFF/ and extend fully (Figure 5-6,4,10) . MANUAL switch and RIGHT AUGER AUTO/OFF/...

  • Page 69: Spray Down

    Operation Spray Down Electric Heating Controls Always spray down the LeeBoy Model 8616 Conveyor LeeBoy Model 8616 Conveyor Paver consists of a Paver before using . hydraulically driven generator mounted on the paver, which feeds power to a distribution/control box mounted The spray down on your paver is used to spray cleaning on the screed .
  • Page 70 . The switch will stay on as long as the elements are heating disconnects all electrical power to the LeeBoy Model the screed plates . Once the heating cycle is 8616 Conveyor Paver .

  • Page 71: Starting To Pave

    Avoid low hanging limbs, power lines, Upper Guide Bar Gauge and other foreign objects that can endanger crew or Figure 6-13 paver 1 - Upper Guide Bar Gauge Return to Return to LeeBoy Model 8616 Conveyor Paver 6-17 Last Viewed Thumb Index...

  • Page 72: Setting Screed To Pave

    . Decal is based off of a 10 ft . mat . Always check that proper crown or valley is achieved by using string or straight edge . Return to Return to 6-18 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 73 1/8 in. With this setup, there will not be any the screed plate . Negative crown might be used crown placed in the mat laid by the LeeBoy Model in an alley where drainage down the center of the 8616 Conveyor Paver;...

  • Page 74: Setting Screed Endgates

    Cleaning solvent and release agent could ignite causing serious personal injury Return to Return to 6-20 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 75: Setting Screed Extensions

    . injury NOTE: When using spray down, consider the environment and do not allow cleaning solvent to run onto the ground . Return to Return to LeeBoy Model 8616 Conveyor Paver 6-21 Last Viewed Thumb Index...

  • Page 76: Unloading And Loading

    4 . With the steering control joysticks slowly guide the paver up the ramp . 5 . Place paver in center of trailer or desired position . Return to Return to 6-22 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 77: Generator Overview

    Figure 6-25 Figure 6-27 Electrocution Hazard! Do not operate a LeeBoy Model 8616 Conveyor Paver that has a damaged power cable A damaged power cable could cause an electrical shock that could result in serious injury or death Inspect the power cable...
  • Page 78 Do not operate elements are powered by 220VAC to 240VAC, each the LeeBoy Model 8616 Conveyor Paver until wiring element has two breakers (Figure 6-29,2) . There is one fault is corrected (See “Maintenance” on page 7-1 ) breaker for each leg of each element .
  • Page 79 . Refer to the wiring schematic at the end of this manual, and you will note how the following connections are made . Return to Return to LeeBoy Model 8616 Conveyor Paver 6-25 Last Viewed Thumb Index...
  • Page 80 . Element Breaker Figure 6-33 Return to Return to 6-26 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 81: Heating Elements

    . Heating Element Assembly Detail Figure 6-35 1 - Element 2 - Insulation 3 - Support Bar 4 - Shield Return to Return to LeeBoy Model 8616 Conveyor Paver 6-27 Last Viewed Thumb Index...

  • Page 82: Umbrella (Option)

    . 4 . It may be necessary to adjust the roller guides to the inside of the wheel rims, initially . Umbrella Illustration Figure 6-37 Return to Return to 6-28 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 83: Maintenance

    LeeBoy Model 8616 Conveyor Paver Section 7 Maintenance Page Maintenance Lubrication Chart Maintenance Schedule General Information Preparing Paver for Maintenance Paver Lubrication 10-Hour or Daily Routine Maintenance 50-Hour (Initial) or Weekly Routine Maintenance 100-Hour or Monthly Routine Maintenance 250-Hour or Quarterly Routine Maintenance...
  • Page 84 Front Hopper Wing Cylinders Replacement 7-30 Hood And Pumps Replacement 7-30 Replacing Screed Extension Wear Plates 7-31 Replacing Screed Main Wear Plates 7-33 Safety Label Installation 7-34 Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 85 Check Torque Hubs Hydraulic Replace Oil Cleaner Strainer Replace Strainer Adjust conveyor drive chains Adjust conveyor flight chains Mechanical Adjust auger chains Screed extension top guide adjustment Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...

  • Page 86: Lubrication Chart

    Maintenance Lubrication Chart Lubrication Points Figure 7-1 Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 87 Slope Cylinder Pivot Weekly Grease Fitting on Rear Auger Bearings 250 Hrs Idle Oil, check level Daily Front and Rear Conveyor Idler and Drive Tubes (Not Shown) Monthly Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...

  • Page 88: Maintenance Schedule

    “Periodic” schedules, where they apply Proper lubrication is necessary to maintain the LeeBoy Preventive maintenance on the LeeBoy Model 8616 Model 8616 Conveyor Paver at top efficiency. Refer to Conveyor Paver will provide years of trouble-free the lubrication information in Table 7-2 Lubrication operation.

  • Page 89: 10-Hour Or Daily Routine Maintenance

    Poor housekeeping will increase Scrape off mix and spray cleaning solvent or maintenance costs release agent on the LeeBoy Model 8616 Conveyor Paver wearplate, extensions, and any place that has Keep the fuel tank full to keep condensation from...

  • Page 90: Hour (Initial) Or Weekly Routine Maintenance

    Change oil filter at Blow dust from generator unit every other oil change (15W-40 Motor Oil) 10 Anytime the LeeBoy Model 8616 Conveyor Paver Change engine oil and filters. Use the drain hose has been repainted or the safety labels have been...

  • Page 91: 250-Hour Or Quarterly Routine Maintenance

    Repeat steps 1 through 4 for the opposite side Grease front and rear conveyor tubes at grease blocks on each side of conveyor This will grease between the two bearings on each side of tube Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...

  • Page 92: Automatic Track Adjustment

    (CW) until conveyors come back on, then turn about 4 - Limit Switch Shaft 1/16” (1 59 mm) more 5 - Tubing Tighten conveyor paddle bolt (Figure 7-6,3) Return to Return to 7-10 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 93: Conveyor Drive Chain Adjustment

    Replace both plugs and repeat process on other torque hub Conveyor Drive Chain Bolts Figure 7-7 1 - Chain Adjuster 2 - Locknut Return to Return to LeeBoy Model 8616 Conveyor Paver 7-11 Last Viewed Thumb Index...

  • Page 94: Auger Drive Chain Adjustment

    If pressure is not correct, adjust as needed (see Track Tension Adjustment in Section 7) Figure 7-8 1 - Right Auger Chain Adjuster Bolts 2 - Left Auger Chain Adjuster Bolts Return to Return to 7-12 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 95: Track Tension Adjustment

    Adjust exposed socket IN (CW) for more tension and OUT (CCW) for less tension. NOTE: Track tension is controlled by a load sense pump The pump is operating all cylinders Return to Return to LeeBoy Model 8616 Conveyor Paver 7-13 Last Viewed Thumb Index...

  • Page 96: Screed Extension Top Guide Adjustment

    Fire Hazard! Keep sparks and flames away from the batteries, as electrolyte gas is highly flammable. NOTE: When replacing the battery, discard the old battery properly Return to Return to 7-14 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 97 (+) on the LeeBoy Model 8616 Conveyor Paver Damage terminal of the booster battery Connect one end of the to electrical components could result...

  • Page 98: Generator Voltage Testing

    Maintenance Generator Voltage Testing Generator Speed Tuning The LeeBoy Model 8616 Conveyor Paver generator is Generator speed tuning should only be hydraulically driven When the paver engine is at done by an authorized LeeBoy Dealer 1400 rpm and the hydraulic system at normal operating...

  • Page 99: Generator Capacitor Replacement

    The case drain of the motor should not leak more than 1 gallon per minute Replace the generator motor or paver pump if either are found to be operating incorrectly Return to Return to LeeBoy Model 8616 Conveyor Paver 7-17 Last Viewed Thumb Index...

  • Page 100: Element Resistance Testing

    Fire Hazard! Do not attempt to operate an element with a known short Replace faulty elements and wiring before using Second Terminal Set Testing Figure 7-17 Element Plug End Figure 7-18 Return to Return to 7-18 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 101: Engine Maintenance

    To accurately check the engine lubrication oil level: the engine lubrication oil dipstick and oil filler cap Park the LeeBoy Model 8616 Conveyor Paver in a before removing the dipstick, or oil filler cap. level position and stop the engine...

  • Page 102: Changing The Engine Lubrication Oil Filter

    Install the new filter element onto the filter head. Carefully tighten the filter element, by hand only. NOTE: Tighten the filter element as directed on the filter element, by the filter manufacturer. Return to Return to 7-20 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 103: Engine Fuel Filters

    Start the engine and check for any fuel leaks Explosion Hazard! Stop the engine immediately if any fuel leakage is noted Do not start the engine until the leakage problem is corrected Return to Return to LeeBoy Model 8616 Conveyor Paver 7-21 Last Viewed Thumb Index...

  • Page 104: Hydraulic System

    (Figure 7-19,2). Do not overfill. Replace cap Hydraulic Oil Tank Fill Figure 7-19 1 - Oil Fill Fitting 2 - Black Line 3 - Red Line Return to Return to 7-22 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 105: Changing The Hydraulic Oil

    Do not overfill the hydraulic oil reservoir with oil NOTE: Cold oil level should be about 1/2” to 3/4” below full level on sight gauge Return to Return to LeeBoy Model 8616 Conveyor Paver 7-23 Last Viewed Thumb Index...

  • Page 106: Removal And Installation Procedures

    80W-90 gear oil until oil starts to appear at the other hole Replace both plugs and repeat process on other torque hub Return to Return to 7-24 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 107: Track Sprocket Replacement

    Remove hub cap at end and slide idler wheel off Place master pin back in track and place Repair and reinstall thread-locking adhesive on bolts Tighten relief cartridge in manifold Return to Return to LeeBoy Model 8616 Conveyor Paver 7-25 Last Viewed Thumb Index...

  • Page 108: Rear Conveyor Shaft, Bearings, And Sprockets Replacement

    180 ft lbs (244 N m) Place conveyor and drive chains back on and adjust Grease bearings in tubes by using grease blocks on each side below hopper wing Return to Return to 7-26 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 109: Front Conveyor Shaft, Bearings, And Sprockets Replacement

    NOTE: Replaced bearings in tubes must have inner seals removed so that grease can enter into the bearing area from grease fitting. Return to Return to LeeBoy Model 8616 Conveyor Paver 7-27 Last Viewed Thumb Index...

  • Page 110: Conveyor Drive Motor Replacement

    Grease and insert hinge pin Check inner auger bearing and replace at this time if faulty Insert roll pin into outer cutoff hinge Connect cylinder back to cutoff Return to Return to 7-28 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 111: Replacing Auger Motor

    NOTE: Auger chains can be lubricated each day by lube spraying oil or chain lube in through slots where Connect hydraulic hoses and check for leaks auger motor is adjusted Return to Return to LeeBoy Model 8616 Conveyor Paver 7-29 Last Viewed Thumb Index...

  • Page 112: Rear Hopper Wing Cylinders Replacement

    Attach bolt to cylinder mount Clean hydraulic hoses and connect the cylinder Extend cylinder so that hole in rod lines up with upper mount Attach clevis pin Return to Return to 7-30 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 113: Replacing Screed Extension Wear Plates

    Wear Plate Anchor Bolts After completing installation, check hydraulic oil Figure 7-20 level Remove bolt out of angle of attack adjuster on top of wear plate (Figure 7-20) Return to Return to LeeBoy Model 8616 Conveyor Paver 7-31 Last Viewed Thumb Index...
  • Page 114 Adjust 7/8” nut so that endgate will move up and down freely, then lock in place with jam nut Connect tilt screw Threaded Pivot Rod Figure 7-21 10 Lift screed and wearplate should be disconnected Return to Return to 7-32 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 115: Replacing Screed Main Wear Plates

    Replace if needed Before raising screed off of wearplate, clamp center of crown gussets so that screed frame stays flat. Raise screed off of wearplate Return to Return to LeeBoy Model 8616 Conveyor Paver 7-33 Last Viewed Thumb Index...

  • Page 116: Safety Label Installation

    Maintenance Safety Label Installation Anytime the LeeBoy Model 8616 Conveyor Paver has been repainted or the safety labels have been removed, damaged or can’t be read, a new set of labels should be ordered and reinstalled for safe operation (see Safety...

  • Page 117: Troubleshooting

    LeeBoy Model 8616 Conveyor Paver Section 8 Troubleshooting Page Troubleshooting Troubleshooting Chart Plus One Faults Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...

  • Page 118: Troubleshooting Chart

    There will be a separate Before performing any troubleshooting procedures on troubleshooting guide which will cover the fault codes the LeeBoy Model 8616 Paver, review Safety in Section shown on the display unit If the problem persists, see your authorized LeeBoy Dealer (see Contact...
  • Page 119 Check oil cooler and thermostat Hydraulic pump cavitation Low level in hydraulic tank Fill or lost power Clogged filters Replace Suction hose loose Retighten Charge pump worn Rebuild Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...
  • Page 120 Elements have been tested Faulty element wiring Test or inspect element wiring but the breaker still trips Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 121: Plus One Faults

    • Controller Offline - No CAN communication with controller Use the RIGHT/LEFT arrows to scroll through the fault pages To exit the screen, press ESC Figure 8-1 Figure 8-2 Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...
  • Page 122 Troubleshooting NOTES Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 123: Schematics

    LeeBoy Model 8616 Conveyor Paver Section 9 Schematics Page Schematics Harness, Main (Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . 9-3 Harness, Main (Sheet 2) .
  • Page 124 Schematics Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 125: Schematics

    LeeBoy Model 8616 Conveyor Paver Schematics Harness, Main (Sheet 1) 1008583 PART NO. RIGHT JOYSTICK RIGHT LEFT SONIC SONIC 3 PIN 3 PIN SHROUD SHROUD LEFT JOYSTICK POWER CROWN #10 RING POWER TERMINAL CROWN 12V POWER CROWN #10 RING TERMINAL...
  • Page 126 Schematics Notes Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 127: Harness, Main (Sheet 2)

    Schematics Harness, Main (Sheet 2) RIGHT JOYSTICK LEFT RIGHT SONIC SONIC 3 PIN 3 PIN SHROUD SHROUD LEFT JOYSTICK Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...
  • Page 128 Schematics Notes Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 129: Harness, Main (Sheet 3)

    RED 47 LT REV 12162197 POWER RED 48 DT06-2S POWER RED 49 POWER RED 50 LT FWD #10 RING DT06-2S TERMINAL BACK UP PUMP NEUTRAL ALARM DT06-2S Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...
  • Page 130 Schematics Notes Return to Return to LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 131: Harness, Main (Sheet 4)

    LT AUGER VLV ORN/YEL 38 RT CONV VLV GRN 39 LT CONV VLV BLU/RED 40 POWER RED 47 POWER RED 48 POWER RED 49 POWER RED 50 Return to Return to LeeBoy Model 8616 Conveyor Paver Last Viewed Thumb Index...
  • Page 132 Schematics Notes Return to Return to 9-10 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 133: Harness, Main (Sheet 5)

    GRY/BLK 2 SPEED VLV GLOW PLUGS WHT/BLK VIBRATOR OIL PRESS GENERATOR LT BLU TEMP SENDER BRN/YEL DT06-3S OIL SWITCH CAN + CAN - FUEL SENDER RED/WHT Return to Return to LeeBoy Model 8616 Conveyor Paver 9-11 Last Viewed Thumb Index...
  • Page 134 Schematics Notes Return to Return to 9-12 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 135: Harness, Main (Sheet 6)

    EXT OUT TOE UP 1/4" FEMALE SPADE TOE DN S4 LEFT SENS GND SENS PWR LT AUG POT ORG/YEL LT AUG AUTO LT AUG MAN ORG/WHT DT06-6S Return to Return to LeeBoy Model 8616 Conveyor Paver 9-13 Last Viewed Thumb Index...
  • Page 136 Schematics Notes Return to Return to 9-14 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 137: Harness, Main (Sheet 7)

    RT TOE UP RT TOE DN RT SLOPE UP BLU/RED 12V PWR CRN RT SLOPE DN TRUCK HITCH IN HORN TRUCK HITCH OUT 1/4" FEMALE SPADE Return to Return to LeeBoy Model 8616 Conveyor Paver 9-15 Last Viewed Thumb Index...
  • Page 138 Schematics Notes Return to Return to 9-16 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 139: Harness, Main (Sheet 8)

    PART NO. USE CONVOLUTED SPLIT LOOM POWER BEACON WIRE TYPE TXL OR GXL CROWN ALL CONNECTORS TO BE LABELED GENERATOR ALL INTERNAL SPLICES TO BE SOLDERED Return to Return to LeeBoy Model 8616 Conveyor Paver 9-17 Last Viewed Thumb Index...
  • Page 140 Schematics Notes Return to Return to 9-18 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 141: Harness, Manifold

    2 BLK DT06-2S ALL CONNECTORS MUST BE LABELED APPROPRIATELY 1008585 PART NO. 1 YEL TRUCK HITCH IN ALL INTERNAL CONNECTIONS TO BE SOLDERED 2 BLK GND DT06-2S Return to Return to LeeBoy Model 8616 Conveyor Paver 9-19 Last Viewed Thumb Index...
  • Page 142 Schematics Notes Return to Return to 9-20 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 143: Harness, Manifold Front

    ALL INTERNAL SPLICES TO BE SOLDERED ALL BLACK WIRES SPLICED INTERNALLY AND USE 14 AWG 1008602 PART NO. BLUE WIRE TO BE SPLICED INTERNALLY 3/8" RING TERMINAL Return to Return to LeeBoy Model 8616 Conveyor Paver 9-21 Last Viewed Thumb Index...
  • Page 144 Schematics Notes Return to Return to 9-22 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 145: Harness, Jumper 47Pin Dash To Pedestal

    R CONV POT L AUGER POT L AUGER POT R AUGER POT R AUGER POT BLU/RED POWER CROWN BLU/RED POWER CROWN HD36-24-47PE HD36-24-47PE HD30-24BT HD30-24BT 48" Return to Return to LeeBoy Model 8616 Conveyor Paver 9-23 Last Viewed Thumb Index...
  • Page 146 Schematics Notes Return to Return to 9-24 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 147: Harness, Jumper 31Pin Dash To Pedestal

    GEN RELAY GEN COIL GEN COIL RED 12G SCREED BX 12V RED 12G SCREED BX 12V BLK 12G SPARE BLK 12G SPARE HD36-24-31ST HD36-24-31ST HD30-24BT HD30-24BT 48" Return to Return to LeeBoy Model 8616 Conveyor Paver 9-25 Last Viewed Thumb Index...
  • Page 148 Schematics Notes Return to Return to 9-26 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 149: Control Box

    C3-1 C3-6 GRN/WHT C4-24 SPRAY DN NOTES: C4-25 ALL WIRES 16AWG UNLESS NOTED OTHERWISE C4-26 BLU/RED WIRE TYPE GXL OR TXL C3-27 BLK 12G C4-27 C4-2 Return to Return to LeeBoy Model 8616 Conveyor Paver 9-27 Last Viewed Thumb Index...
  • Page 150 Schematics Notes Return to Return to 9-28 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 151: Screed Control Box Rh

    USE WIRE TYPE GXL OR TXL USE CONVOLUTED SPLIT LOOM HARNESS LENGTH 74" FROM BOX TO CONNECTOR WHT/BLK BRN/YEL BLK/YEL DT04-12P BREAKOUT 4" FROM CONNECTOR WIRE LENGTH 14" Return to Return to LeeBoy Model 8616 Conveyor Paver 9-29 Last Viewed Thumb Index...
  • Page 152 Schematics Notes Return to Return to 9-30 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 153: Screed Control Box Lh

    USE WIRE TYPE GXL OR TXL USE CONVOLUTED SPLIT LOOM HARNESS LENGTH 74" FROM BOX TO CONNECTOR WHT/BLK BRN/YEL BLK/YEL BREAKOUT 4" FROM CONNECTOR WIRE LENGTH 14" Return to Return to LeeBoy Model 8616 Conveyor Paver 9-31 Last Viewed Thumb Index...
  • Page 154 Schematics Notes Return to Return to 9-32 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 155: Screed Heat Box Schematic

    5 SEC TIMMER MAIN TIMMER WHITE INPUT BLACK BLACK INPUT GREEN BLUE F D B E C A GENERATOR NOT USED 12 VDC 1003277 PART NO. GENERATOR MANIFOLD Return to Return to LeeBoy Model 8616 Conveyor Paver 9-33 Last Viewed Thumb Index...
  • Page 156 Schematics Notes Return to Return to 9-34 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 157: Screed Heat Box With 110Vac Schematic

    ACS06AF-20-22P(003) 2 BLACK DT06-2S ACC06AF-20-22P(003) 1 WHITE INPUT 2 BLACK INPUT 30 MIN BLACK 14GA UL1015 1006244 INDIVUAL WIRE PART NO. FROM BREAKER TO TERMINAL BLOCK Return to Return to LeeBoy Model 8616 Conveyor Paver 9-35 Last Viewed Thumb Index...
  • Page 158 Schematics Notes Return to Return to 9-36 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 159: Hydraulic Schematic

    Schematics Hydraulic Schematic Return to Return to LeeBoy Model 8616 Conveyor Paver 9-37 Last Viewed Thumb Index...
  • Page 160 Schematics Notes Return to Return to 9-38 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 161: Illustrated Parts List (Ipl)

    LeeBoy Model 8616 Conveyor Paver Section 10 Illustrated Parts List (IPL) Page Illustrated Parts List (IPL) 10-1 Quick Reference Guide - Filters 10-3 Quick Reference Guide - Harness 10-3 Track Assembly - Poly Pads LH 10-4 Track Assembly - Tension and Propel LH...
  • Page 162 Screed Heat Control Box 10-64 Screed Optional Components 10-66 Generator 10-68 Paver Leveling 20’-40’ Ski 10-70 Paver Leveling Control (TOPCON) System 5 10-72 Alphabetical Parts Index 10-74 Return to Return to 10-2 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...

  • Page 163: Quick Reference Guide - Filters

    1 0 0 8 5 8 3 Harness, Main 1 0 0 8 5 8 5 Harness, Manifold 1 0 0 8 6 0 2 Harness, Manifold, Front Return to Return to LeeBoy Model 8616 Conveyor Paver 10-3 Last Viewed Thumb Index...

  • Page 164: Track Assembly - Poly Pads Lh

    Illustrated Parts List (IPL) Track Assembly - Poly Pads LH Figure 10-1 Return to Return to 10-4 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 165 Weldment, Rod, Guide Bar 9 2 0 070 Thumb Screw, 375-16 X 1 00 8 5 82 0 6 Chain, Proof Coil, 250 X 10 Link Return to Return to LeeBoy Model 8616 Conveyor Paver 10-5 Last Viewed Thumb Index...

  • Page 166: Track Assembly - Tension And Propel Lh

    Illustrated Parts List (IPL) Track Assembly - Tension and Propel LH Figure 10-2 Return to Return to 10-6 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 167 1 0 0 3 6 1 1 CSHH, M16 x 55mm 302-8 Washer, Lock, 500 980120 Hydraulic Motor, Propulsion 982457 O-ring 1003174 Kit, Grease Manifold, 8816 Grease Fittings/Hoses, 1 per side Return to Return to LeeBoy Model 8616 Conveyor Paver 10-7 Last Viewed Thumb Index...

  • Page 168: Conveyor Assembly

    Illustrated Parts List (IPL) Conveyor Assembly Figure 10-3 Return to Return to 10-8 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 169 Chain, Conveyor, 87 Pitches w/Master, LH 1 0 070 52- 0 3 Chain, Conveyor, 87 Pitches w/Master, RH 1 0 0 9 0 5 5 Bolt, Conveyor Bearing Return to Return to LeeBoy Model 8616 Conveyor Paver 10-9 Last Viewed Thumb Index...

  • Page 170: Pushbar Assembly

    Illustrated Parts List (IPL) Pushbar Assembly Figure 10-4 Return to Return to 10-10 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 171 Bar, Push Bar Pin 8 1 0 070 Bearing, Push Bar Pin 8 52825 Clamp Half, w/ Tapped Holes 9 8 078 6 Push Block Bracket Return to Return to LeeBoy Model 8616 Conveyor Paver 10-11 Last Viewed Thumb Index...

  • Page 172: Truck Hitch Assembly

    Illustrated Parts List (IPL) Truck Hitch Assembly Figure 10-5 Return to Return to 10-12 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 173 9 82 1 78 S R V Weldment, Truck Hitch — 9 8 0 4 4 0 - 0 4 Section, Valve Assy, Multifunction Not Shown Return to Return to LeeBoy Model 8616 Conveyor Paver 10-13 Last Viewed Thumb Index...

  • Page 174: Drive Conveyor

    Illustrated Parts List (IPL) Drive Conveyor Figure 10-6 Return to Return to 10-14 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 175 Seat Assy, White, w/Armrest 9 8 8 6 4 0 S R V Assy, New Style Seat Post,Short 728 3 6 Pin, 50 X 3 00, W/Hairpin Cotter Return to Return to LeeBoy Model 8616 Conveyor Paver 10-15 Last Viewed Thumb Index...

  • Page 176: Engine Components - Kubota

    Illustrated Parts List (IPL) Engine Components - Kubota Figure 10-7 Return to Return to 10-16 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 177 1 0 0 6 9 6 3 -1 6 Hose, Radiator, Lower 1 0 0 6 9 6 3 -1 7 Plate, Governor Mount 3 8 3 8 5 Air Cleaner Assy Return to Return to LeeBoy Model 8616 Conveyor Paver 10-17 Last Viewed Thumb Index...

  • Page 178: Engine Components (Cont.)

    Illustrated Parts List (IPL) Engine Components (Cont ) Figure 10-8 Return to Return to 10-18 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 179 Filter Element, Fuel 1 0 0 6 9 6 3 Engine, Kubota, 99HP, Tier 3 1 0 0 6 9 6 3 -2 1 Engine Baffle Return to Return to LeeBoy Model 8616 Conveyor Paver 10-19 Last Viewed Thumb Index...

  • Page 180: Tanks

    Illustrated Parts List (IPL) Tanks Figure 10-9 Return to Return to 10-20 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 181 O-Ring, 103 X 3 737 FKM/Viton, 75D, SAE 1 0 0 6 9 5 6 Pump, Hyd, L/S, 4 58 Cir, RH 6 2 0 0 5 0 Breather Return to Return to LeeBoy Model 8616 Conveyor Paver 10-21 Last Viewed Thumb Index...

  • Page 182: Hydraulic Components

    Illustrated Parts List (IPL) Hydraulic Components Figure 10-10 Return to Return to 10-22 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 183 Flow Divider 9 872 2 0 - 0 6 Solenoid Valve Generator Function 9 8 6 9 9 2- 0 3 Valve, Check Toe Point Only Return to Return to LeeBoy Model 8616 Conveyor Paver 10-23 Last Viewed Thumb Index...

  • Page 184: Hydraulic Components (Cont.)

    Illustrated Parts List (IPL) Hydraulic Components (Cont ) Figure 10-11 Return to Return to 10-24 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 185 Breather Cap, 1/4” — 9 1 0 1 2 2 Manifold, Hopper Wing Sequence Not Shown — 9 1 0 1 2 2-1 Valve, Relief Not Shown Return to Return to LeeBoy Model 8616 Conveyor Paver 10-25 Last Viewed Thumb Index...

  • Page 186: Secondary Valve

    Illustrated Parts List (IPL) Secondary Valve Figure 10-12 Return to Return to 10-26 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 187 Part Number Description Remarks — 1 0 0 6 9 5 3 Manifold, Hyd, Motor Control, 8616 1 0 0 6 9 5 3 - 0 1 Manifold, Block, 06-0774 Manifold 1 0 0 6 9 5 3 - 0 2...

  • Page 188: Main Valve And Spray Down

    Illustrated Parts List (IPL) Main Valve And Spray Down Figure 10-13 Return to Return to 10-28 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 189 Tank — 1 0 0 14 28 S R V Kit, Spraydown Pump and Strainer Replaces 900010 3 4 5 3 6 FITT, 90 06MJ-08MP Return to Return to LeeBoy Model 8616 Conveyor Paver 10-29 Last Viewed Thumb Index...

  • Page 190: Hopper Wings

    Illustrated Parts List (IPL) Hopper Wings Figure 10-14 Return to Return to 10-30 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 191 Flashing, Hopper Front 1 0 0 0 8 0 6 Guide Assy, Hopper Wing, LH 1 0 0 0 8 0 1 Guide Assy, Hopper Wing, RH Return to Return to LeeBoy Model 8616 Conveyor Paver 10-31 Last Viewed Thumb Index...

  • Page 192: Hoods And Covers

    Illustrated Parts List (IPL) Hoods and Covers Figure 10-15 Return to Return to 10-32 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 193 Decal, Kit, 8616 Dec/Saf/Ops 1 0 076 79 - 0 2 Decal, 8616, Wing, LH 1 0 076 79 - 0 3 Decal, 8616, Wing, RH Return to Return to LeeBoy Model 8616 Conveyor Paver 10-33 Last Viewed Thumb Index...

  • Page 194: Dash Assembly

    Illustrated Parts List (IPL) Dash Assembly Figure 10-16 Return to Return to 10-34 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 195 Dash Assembly Parts List Item Part Number Description Remarks 1 0 072 2 9 Assembly,8616, Control Box, With Dp610 1 0 073 3 9 Assembly, Vandalism Cover 1 0 072 6 3 Plate, Enclosure Mount 1 0 073 3 3...

  • Page 196: Dash Control Box Assembly

    Illustrated Parts List (IPL) Dash Control Box Assembly Figure 10-17 Return to Return to 10-36 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 197 Item Part Number Description Remarks 1 0 072 2 9 Assembly, 8616, Control Box, With Dp610 1 0 072 28 Enclosure, Control Panel 8616 W/Holes 6 8 5 0 6 0 Fuse Block, 18 Gang, Atc 3 6 0 8 6...

  • Page 198: Rear Auger Assembly

    Illustrated Parts List (IPL) Rear Auger Assembly Figure 10-18 Return to Return to 10-38 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 199 Bushing, 2 00 ID X 2 50 OD X 2 50 Idler 8 6 0 0 51 L Auger End Mount Left 8 6 0 0 51 R Auger End Mount Right Return to Return to LeeBoy Model 8616 Conveyor Paver 10-39 Last Viewed Thumb Index...

  • Page 200: Rear Auger Assembly (Cont.)

    Illustrated Parts List (IPL) Rear Auger Assembly (Cont ) Figure 10-18 Return to Return to 10-40 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 201 1 0 0 - 8 -1 3 -28 - 5 CSSH, 500-13 X 1 750 24 0 0 3 0 Pin, Clevis, 1 00 X 3 25 W/1 5HD Return to Return to LeeBoy Model 8616 Conveyor Paver 10-41 Last Viewed Thumb Index...

  • Page 202: Screed Overview Assembly

    Illustrated Parts List (IPL) Screed Overview Assembly Figure 10-19 Return to Return to 10-42 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 203 10-26 Endgate Assembly LH 10-23 Slide Plate Assembly 10-23 Slide Plate Assembly 10-24 Extension LH 10-25 Extension RH 10-20 Slope Cylinder LH 10-20 Slope Cylinder RH Return to Return to LeeBoy Model 8616 Conveyor Paver 10-43 Last Viewed Thumb Index...

  • Page 204: Screed Frame Assembly - Electric

    Illustrated Parts List (IPL) Screed Frame Assembly - Electric Figure 10-20 Return to Return to 10-44 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 205 1 1 8 - 4 Washer, Lock, 437 1 0 2- 4 0 9 -1 A Cshh, 500-13 X 200, Gr5 1 1 6 - 5 Nut, Hex, 500-13 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-45 Last Viewed Thumb Index...

  • Page 206: Walk Board Assembly

    Illustrated Parts List (IPL) Walk Board Assembly Figure 10-21 Return to Return to 10-46 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 207 1 0 2- 4 0 6 -1 A Cshh, 500-13 X 125, Gr5 1 1 8 - 5 Washer, Lock, 500 1 1 6 - 5 Nut, Hex, 500-13 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-47 Last Viewed Thumb Index...

  • Page 208: Screed Vibrator Assembly

    Illustrated Parts List (IPL) Screed Vibrator Assembly 11,12 Figure 10-22 Return to Return to 10-48 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 209 1 1 8 -2 Washer, Lock, 312 1 0 2- 4 0 5 -1 A Cshh, 500-13 X 100, Gr5 1 1 8 - 5 Washer, Lock, 500 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-49 Last Viewed Thumb Index...

  • Page 210: Screed Slide Plate

    Illustrated Parts List (IPL) Screed Slide Plate Figure 10-23 Return to Return to 10-50 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 211 Assy, Slide W/O Shafts 1 0 0 6 41 7 Bushing, Fiber, 225 OD / 200 ID 1 0 0 6 41 5 Shaft, Screed Ext, Chromed, HD Return to Return to LeeBoy Model 8616 Conveyor Paver 10-51 Last Viewed Thumb Index...

  • Page 212: Screed Extension Lh Assembly

    Illustrated Parts List (IPL) Screed Extension LH Assembly 34 33 Figure 10-24 Return to Return to 10-52 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 213 Washer, Lock, 312 1 0 2-2 0 5 -1 A Cshh, 375-16 X 100, Gr5 X 1 Hex 1 1 8 - 3 Washer, Lock, 375 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-53 Last Viewed Thumb Index...

  • Page 214: Screed Extension Rh Assembly

    Illustrated Parts List (IPL) Screed Extension RH Assembly 33 34 31 32 Figure 10-25 Return to Return to 10-54 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 215 1 1 8 -2 Washer, Lock, 312 1 0 2-2 0 5 -1 A Cshh, 375-16 X 100, Gr5 1 1 8 - 3 Washer, Lock, 375 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-55 Last Viewed Thumb Index...

  • Page 216: Screed Endgate Lh Assembly

    Illustrated Parts List (IPL) Screed Endgate LH Assembly Figure 10-26 Return to Return to 10-56 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 217 1 0 2- 3 0 3 -1 A Cshh, 437-14 X 75, Gr5 1 1 8 - 4 Washer, Lock, 437 1 1 6 - 4 Nut, Hex, 437-14 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-57 Last Viewed Thumb Index...

  • Page 218: Screed Endgate Rh Assembly

    Illustrated Parts List (IPL) Screed Endgate RH Assembly 17 18 Figure 10-27 Return to Return to 10-58 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 219 Washer, Lock, 375 116-5-A Nut, Hex, 500-13 102-102-1A Cshh, 312-18 X 50, Gr5 102-303-1A Cshh, 437-14 X 75, Gr5 118-4 Washer, Lock, 437 116-4 Nut, Hex, 437-14 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-59 Last Viewed Thumb Index...

  • Page 220: Screed Pull Arm Lh Assembly

    Illustrated Parts List (IPL) Screed Pull Arm LH Assembly Figure 10-28 Return to Return to 10-60 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 221 Bearing Cone 2 0 9 3 0 5 6 6 Bearing Cup 2 0 9 3 1 3 3 3 Tongued Washer 1 21ID X 1 86OD Return to Return to LeeBoy Model 8616 Conveyor Paver 10-61 Last Viewed Thumb Index...

  • Page 222: Screed Pull Arm Rh Assembly

    Illustrated Parts List (IPL) Screed Pull Arm RH Assembly Figure 10-29 Return to Return to 10-62 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 223 Bearing Cone 2 0 9 3 0 5 6 6 Bearing Cup 2 0 9 3 1 3 3 3 Tongued Washer 1 21ID X 1 86OD Return to Return to LeeBoy Model 8616 Conveyor Paver 10-63 Last Viewed Thumb Index...

  • Page 224: Screed Heat Control Box

    Illustrated Parts List (IPL) Screed Heat Control Box Figure 10-30 Return to Return to 10-64 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 225 Nut, Hex, 625-11 1 0 2-1 0 2-1 A Cshh, 312-18 X 50, Gr5 1 1 8 -2 Washer, Lock, 312 1 1 6 -2 Nut, Hex, 312-18 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-65 Last Viewed Thumb Index...

  • Page 226: Screed Optional Components

    Illustrated Parts List (IPL) Screed Optional Components 18 19 Figure 10-31 Return to Return to 10-66 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 227 3 4 0 0 D I Water Tight Conn, 3/4” X 3/4” 1 0 0 0 0 5 9 Vibrator, Hydraulic 728 8 4 Switch, Toggle, Spst, 2-Pos, Mom Return to Return to LeeBoy Model 8616 Conveyor Paver 10-67 Last Viewed Thumb Index...

  • Page 228: Generator

    Illustrated Parts List (IPL) Generator Figure 10-32 Return to Return to 10-68 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 229 Not Shown — 1 0 0 2 1 4 6 Capacitor, Generator, 20 uF Not Shown — 9 8 9 25 9 Kit, Extension Harness Not Shown Return to Return to LeeBoy Model 8616 Conveyor Paver 10-69 Last Viewed Thumb Index...

  • Page 230: Paver Leveling 20'-40' Ski

    Illustrated Parts List (IPL) Paver Leveling 20’-40’ Ski Figure 10-33 Return to Return to 10-70 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 231 8 51 5 8 4 S R V Opt, 20Ft Ski Option — 8 51 5 8 5 S R V 30' To 40' Ski Assy Option Return to Return to LeeBoy Model 8616 Conveyor Paver 10-71 Last Viewed Thumb Index...

  • Page 232: Paver Leveling Control (Topcon) System 5

    Illustrated Parts List (IPL) Paver Leveling Control (TOPCON) System 5 Figure 10-34 Return to Return to 10-72 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 233 Coil Cord, 15ft CA to Tracker 9 8 3 414 - 0 2 TSD 3 Conn SS Paver Box 9 8 3 414 -1 7 Cable Power, (+1) to Topcon 5, 8616 Grey Power Cord 9 8 3 414 -14 Slope Cable 5 Foot...

  • Page 234: Alphabetical Parts Index

    9 3 0 0 25 S R V 10-5 Arm, Push Block 9 8 0787 10-4 Assembly, 8616, Control Box, With Dp610 1 0 072 2 9 10-17 Assembly, 8616, Control Box, With Dp610 1 0 072 2 9 10-16...
  • Page 235 10-14 Bar, Idler Side Tapped 1006699 10-2 Bar, Push Bar Pin 856954 10-4 Bar, Rad Support, 8616 1006963-12 10-7 Bar, Roller Spacer, 1/4” 1007656 10-1 — Return to Return to LeeBoy Model 8616 Conveyor Paver 10-75 Last Viewed Thumb Index...
  • Page 236 1006571 10-26 Brkt, Radiator Brace, 8616 1006963-13 10-7 Brkt, RH Depth Screw Bottom Mount 1006452 10-27 Brkt, Sonic Sensor 1006451 10-26 Brkt, Sonic Sensor 1006451 10-27 Return to Return to 10-76 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 237 10-28 Bushing, Screed Arm 980439 10-29 Bushing, Track Idler/Truck Hitch 810070 10-5 Cable 1 063 851246 10-33 Cable Power, (+1) to Topcon 5, 8616 983414-17 10-34 Cable, Power, Ultrasonic 980550 10-26 Cable, Power, Ultrasonic 5 980550 10-27 Cap, Fuel 982033...
  • Page 238 Conn, Lockwasher, 24 Shell 981916-02 10-16 Conn, Nut, 24 Shell 981916-01 10-16 Control, Box, Asm w/110VAC Switch 1006244 10-30 Controller, 50 Pin, Propel, 8616 1008124 10-16 Controller, 50 Pin, Screed, 8616 1008123 10-16 Cord, 4 Ft , Electronic Steering 851548-04 10-16...
  • Page 239 102-205-1A 10-31 Cshh, 375-16 X 100, Gr5 X 1 Hex 102-205-1A 10-24 Cshh, 375-16 X 50, Gr5 102-202-1A 10-28 Cshh, 375-16 X 50, Gr5 102-202-1A 10-29 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-79 Last Viewed Thumb Index...
  • Page 240 Cyl, Hyd, 275 X 200 X 1125 Rod 983421 10-20 Cylinder, Arm Extension 930070 10-5 Cylinder,Hydraulic, 2 00 X 7 00 X 1 00 Rod 1008618 10-14 Decal, 8616, Wing, LH 1007679-02 10-15 Return to Return to 10-80 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 241 Element, Heater, 46 1007276SRV 10-20 Element, Heater, Screed, 41" 1007278SRV 10-24 Element, Heater, Screed, 41" 1007278SRV 10-25 Enclosure, Control Panel 8616 W/Holes 1007228 10-17 Enclosure, Elec 3 Sw, Lwr Cont 1008240 10-28 Enclosure, Elec 3 Sw, Lwr Cont 1008241 10-29...
  • Page 242 Hose, Radiator, Lower 1006963-16 10-7 Hose, Radiator, Upper 1006963-15 10-7 Housing, Front Slide Bar 851243 10-33 Housing, Rear Slide Bar 851241 10-33 Housing, Vibrator LH 982965L-1 10-22 Return to Return to 10-82 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 243 850070A 10-3 Link, w/Tab, Conveyor Chain 850080B 10-3 Lock Arm, Flight Screw 851373SRV 10-28 Lock Arm, Flight Screw 851373SRV 10-29 Locknut 95200879 10-28 Locknut 95200879 10-29 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-83 Last Viewed Thumb Index...
  • Page 244 95200978 10-29 Manifold, Block, 06-0774 1006953-01 10-12 Manifold, Hopper Wing Sequence 910122 10-11 — Manifold, Hyd, Motor Control, 8616 1006953 10-12 — Manual-Pak Case, 10 5 X 13 5 X 2 5 985234-01 10-15 Mirco Switch, Auto Conveyors 900050 10-6...
  • Page 245 Pin, Cotter 80338 10-5 Pin, Cotter 81019 10-14 — Pin, Cotter 80338 10-33 Pin, Cotter 80338 10-33 Pin, Cyl Mount 981661 10-20 Pin, Cylinder 980166 10-14 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-85 Last Viewed Thumb Index...
  • Page 246 Plate, Right Top Cover 1007034 10-15 Plate, Right Top Cover 1007034 10-15 Plate, Side Wing Rubber Shield 1007104 10-14 Plate, Speed Sensor 1006963-08 10-7 Plate, Walkboard Hinge 985163 10-21 Return to Return to 10-86 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 247 10-14 Screed Plate Asm, Main, 150-Wle 1008934 10-28 Screed Plate Asm, Main, 150-Wle 1008934 10-29 Screw, Wing, 375-16 X 1 120-6-24 10-16 Seal Kit 910170-01 10-18 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-87 Last Viewed Thumb Index...
  • Page 248 Socket, 3/4” Drive, 1 1/2” 1 0 072 3 1 10-28 Socket, 3/4” Drive, 1 1/2” 1 0 072 3 1 10-29 Spacer, Crown Mnt 1006419 10-31 Return to Return to 10-88 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 249 Switch, Toggle, Spst, 2-Pos, Mom 72884 10-17 Switch, Toggle, Spst, 2-Pos, Mom 72884 10-31 Tab, Conveyor Chain, weld-on 851118-2 10-3 Tank, Coolant Recovery, Kubota 986537-46 10-8 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-89 Last Viewed Thumb Index...
  • Page 250 Valve, Check 983643-08 10-10 Valve, Check 986992-03 10-10 Valve, Check 987220-03 10-11 — Valve, Check 988657-01 10-11 — Valve, Check Cv04 983643-08 10-12 Valve, Counterbalance 987220-07 10-11 Return to Return to 10-90 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 251 Washer, Flat, 500 119-5 10-3 Washer, Flat, 625 119-7 10-4 Washer, Flat, 625 119-7 10-14 Washer, Flat, SAE, 625 119-7 10-34 Washer, Flat, SAE, 625 119-7 10-34 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-91 Last Viewed Thumb Index...
  • Page 252 10-27 Washer, Lock, 500 118-5 10-4 Washer, Lock, 500 118-5 10-21 Washer, Lock, 500 118-5 10-22 Washer, Lock, 500 118-5 10-26 Washer, Lock, 500 118-5 10-27 Return to Return to 10-92 LeeBoy Model 8616 Conveyor Paver Thumb Index Last Viewed...
  • Page 253 Weldment, Screed Control Box Pivot 1008928 10-29 Weldment, Truck Hitch 982178SRV 10-5 Weldment,Extension Vibrator Cover 1008664 10-24 Weldment RH Side Cover, Fuel Tank 1008893 10-15 Wheel, 45mm, V-Guide 1007266 10-16 Return to Return to LeeBoy Model 8616 Conveyor Paver 10-93 Last Viewed Thumb Index...
  • Page 254 500 Lincoln County Parkway Ext Lincolnton, North Carolina 28092 Phone: (704) 966-3300 - Fax Sales: (704) 483-5802 www.leeboy.com Printed in the U S A...

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