LeeBoy 8515D Operation, Service & Parts Manual
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LeeBoy 8515D Operation, Service & Parts Manual

Conveyor paver
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Operations, Service, and Parts Manual
LEEBOY MODEL 8515D CONVEYOR PAVER
Manual No. 1015239-01
This manual applies to
Serial Number 133074
and above.

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Summary of Contents for LeeBoy 8515D

  • Page 1 Operations, Service, and Parts Manual LEEBOY MODEL 8515D CONVEYOR PAVER Manual No. 1015239-01 This manual applies to Serial Number 133074 and above.
  • Page 3 Thumb Index SAFETY INFORMATION AND SPECIFICATIONS COMPONENT LOCATION OPERATION MAINTENANCE SCHEMATICS ILLUSTRATED PARTS LIST...
  • Page 4 LeeBoy reserves all copyright and other rights in this manual and the manual’s content. No part of this manual may be reproduced or used in any way without the written permission of VT LeeBoy, Inc., except as necessary to operate LeeBoy equipment.

  • Page 5: Table Of Contents

    Determining Proper Torque ..... 2-9 Component Location ......3-1 LeeBoy 8515D Conveyor Paver...
  • Page 6 User Settings ......4-12 Regeneration Messages ..... . . 4-14 LeeBoy 8515D Conveyor Paver...
  • Page 7 Rubber or Steel Track Options ....4-34 815HD (Heavy Duty) Electric Screed ....4-34 LeeBoy 8515D Conveyor Paver...
  • Page 8 Screed Electric Heat (Option) ..... . . 5-19 Screed Electric Heat Elements ....5-19 viii LeeBoy 8515D Conveyor Paver...
  • Page 9 Electrical System (10 of 11) ......6-21 Electrical System (11 of 11) ......6-23 LeeBoy 8515D Conveyor Paver...
  • Page 10 Hopper Components (2 of 2) ......7-18 Auger Assembly ......7-20 LeeBoy 8515D Conveyor Paver...
  • Page 11 Walk Board Assembly ......7-90 Slide Plate Assembly ......7-92 LeeBoy 8515D Conveyor Paver...
  • Page 12 HD Heated Endgate Assembly - Option (3 of 3) ....7-142 HD Heated LeeBoy Edge Endgate Assembly - Option (1 of 3) ..7-144 HD Heated LeeBoy Edge Endgate Assembly - Option (2 of 3) .
  • Page 13 VT LeeBoy, Inc. is proud to be ISO 9001 certified. The International Standards Organization (ISO) establishes guidelines to ensure that products and services are safe, reliable and of good quality. ISO certifies companies who demonstrate compliance with all aspects of product safety, customer satisfaction, efficiency, environmental stewardship and social responsibility.
  • Page 14 NOTES LeeBoy 8515D Conveyor Paver...
  • Page 15 Decal Installation (Sticker Type) ....1-11 Decal Installation (Top Protected) ....1-11 LeeeBoy 8515D Conveyor Paver...
  • Page 16 Safety NOTES LeeBoy 8515D Conveyor Paver...
  • Page 17 IMPORTANT FOR THE SAFETY OF YOU AND YOUR COWORKERS. READ AND UNDERSTAND you MUST read and understand this manual before operating the LeeBoy Model 8515D Conveyor Paver THOROUGHLY. HEED THE WARNINGS AND and follow its instructions when operating the machine.

  • Page 18: Safety Precautions

    • Safety signs and labels are additional reminders for special precautions are required to avoid safe operating and maintenance techniques. carbon monoxide poisoning: • Contact LeeBoy or an authorized LeeBoy dealer for • Never block windows, vents or other means of additional training. ventilation.
  • Page 19 Keep the key in your possession when the paver is not operating. • Attach a “Do Not Operate” tag near the key switch while performing maintenance on the equipment. LeeBoy 8515D Conveyor Paver...
  • Page 20 • Never check for a hydraulic fluid or fuel leak with your hands. Always use a piece of wood or cardboard. The work area must be well lit to ensure safe and proper Have your authorized LeeBoy dealer or distributor operation. repair the damaged parts.

  • Page 21: Machine Precautions

    Natural separation will occur in about 48 to 72 hours. Only use replacement parts approved by LeeBoy. Other Get medical attention as soon as possible. replacement parts may affect warranty coverage.

  • Page 22: Refueling Precautions

    • Check brakes, steering and other control devices in • Be aware of and understand the job site traffic flow accordance with instructions before starting. Be sure patterns. both steering levers (joysticks) are in neutral with the neutral lock engaged. LeeBoy 8515D Conveyor Paver...

  • Page 23: Poor Visibility

    4. Shut off engine. While the machine is equipped with a beacon and a 5. Place equipment in a safe position. work light, contact your authorized LeeBoy dealer for 6. Securely block wheels and tracks. additional lighting packages if working under these •...

  • Page 24: Safety Decals

    DANGER safety decals in the proper locations. (Figure readable and located on the paver as designated by 1-1) For additional help, refer to the parts listing in LeeBoy. Section 7 and contact your authorized LeeBoy dealer to order a replacement kit. WARNING DANGER...

  • Page 25: Safety Decals Care

    6. Slowly remove the remaining backing and carefully smooth the remaining portion of the decal into place. Small air pockets can be pierced with a pin and smoothed using a piece of the decal backing. LeeBoy 8515D Conveyor Paver 1-11...
  • Page 26 Safety NOTES 1-12 LeeBoy 8515D Conveyor Paver...
  • Page 27 Hydraulic Fittings ......2-8 Determining Proper Torque ..... 2-9 8515D Conveyor Paver...

  • Page 28: Limited Warranty Policy

    This Limited Warranty sets forth your sole remedy in connection replacing it with a new one. with the sale or use of the LeeBoy product covered by this Limited All new replacement parts purchased by a LeeBoy Dealer will carry Warranty.

  • Page 29: Contact Information

    Sales Representative: Dealership Name: Dealership Address: Dealership Phone: Record of Ownership Please complete the following information for use if you need to contact LeeBoy for service, parts or literature. Machine Model Number: Product Serial Number: Date of Purchase: Nameplate The nameplate contains the model and serial numbers used to identify the machine and its components for parts or service information.

  • Page 30: Specification Charts

    SPECIFICATION CHARTS The specifications provided in this section include Replace original equipment only with screed weights, dimensions, performance, and torque components approved by your LeeBoy dealer. values for both metric and standard inch fastener. 8’ 3” 8’ 6” 13’ 3”...
  • Page 31 Conveyors and Cylinders 2500 - 2700 psi (172.3 - 179.2 Bar) Augers 2800 - 3000 psi (193 - 206.8 Bar) Track Tensioning Relief 1500 psi (103.4 Bar) Charge Pressure 350 - 400 psi (24 - 27.6 Bar) 8515D Conveyor Paver...
  • Page 32 Two (2) 44-inch Hydraulically-Operated Vibration Two (2) hydraulic vibrators producing 2400 vpm. Crown/Valley Adjustable, 2-inch crown, 1-1/2 inch of valley Table 2-11. Generator Specifications (Electric Heat Option) ITEM SPECIFICATION Power 6.5 kW Voltage 220 Volts Frequency 60 Hz 8515D Conveyor Paver...

  • Page 33: Torque Specifications

    1121 1520 1139 1817 1363 2464 1848 12 UNF 1241 1683 1261 2012 1509 2728 2046 1-1/2 6 UNC 1950 1462 2644 1982 3162 2371 4287 3215 12 UNF 2194 1645 2975 2230 3557 2668 4823 3617 8515D Conveyor Paver...

  • Page 34: Metric Fasteners

    Place one wrench on the connector body and tighten the swivel nut with the second to the torque shown in the following table: NOTE: The torque values shown are based upon 1 1/4 lubricated connections. 1 3/8 8515D Conveyor Paver...

  • Page 35: Determining Proper Torque

    TS = TD * L / LH TS = TD * L / √(L • To estimate the crowfoot size (E) E = Drive Size * 0.5 + Distance between Drive and Open End + Wrench Size * 0.5774 8515D Conveyor Paver...
  • Page 36 2. The flats method is most accurate for the first assembly cycle. For multiple disassembly and assembly cycles, torque values are more reliable. 3. Tightening two (2) flats or more may damage seal faces. 8515D Conveyor Paver 2-10...
  • Page 37 2. Torque values apply to bolts that are plated or coated in light engine oil. 3. Before assembly, lubricate O-Ring with light oil (SAE 10W or 20W). 8515D Conveyor Paver 2-11...
  • Page 38 2. When using a male tapered pipe thread with a female straight or parallel pipe thread, maximum values are 50% of those listed in the table above. 3. If thread sealant is used, maximum values shown should be decreased by 25%. 8515D Conveyor Paver 2-12...

  • Page 39: Component Location

    Steering Wheel (Option) ......3-14 Electric Heat (Option) ......3-14 Leeboy Model 8515D Conveyor Paver...

  • Page 40: Component Location

    Component Location NOTES Leeboy Model 8515D Conveyor Paver...

  • Page 41: Components Overview

    The hopper wings are hydraulically controlled to raise Engine and lower the hopper. When fully open, the hopper can The LeeBoy Model 8515D Conveyor Paver is equipped hold a payload up to 7.5 tons. with a Kubota, 74 HP (55.2 kW) diesel engine mounted Material in the hopper is moved toward the back of the on standard heavy-duty vibration isolators.

  • Page 42: Augers

    The screed has hydraulically-controlled extensions that move in and out to allow a paving base from 8 - 15 feet. Screed heating is accomplished by either propane or the optional electric heating elements mounted directly to the wear plates. Leeboy Model 8515D Conveyor Paver...

  • Page 43: Machine Overview

    Sonic Auger Sensor Senses and automatically gauges the amount of material in the extensions. Endgate Depth Screw Controls depth of the screed endgate. Extends for a paving width from 8 - 15 feet. Screed Extension Leeboy Model 8515D Conveyor Paver...

  • Page 44: Left Control Panel

    Component Location Left Control Panel The operator control console for the LeeBoy 8515D Conveyor Paver offers the convenience of operating from either side depending upon working conditions. The control panel has a cover for protection from the elements. While operators typically pave on the left side of...
  • Page 45 Extends or retracts right screed extension. (Switch also located on the remote control box. (Page Right Extension 4-26) Push switch IN to retract right screed extension. Push switch to OUT to extend right screed Switch extension. High Gear Light Illuminates when paver is in high gear. Leeboy Model 8515D Conveyor Paver...

  • Page 46: Right Control Panel

    Sets the thickness of the asphalt. Operator can select either THICKER or THINNER as Right Screw Thicker/ needed. The Grade Control switch must be set to GRADE on both sides of the control panel Thinner Switch to turn power on for this feature. Leeboy Model 8515D Conveyor Paver...
  • Page 47 Conveyor can be operated from either side of the control panel in the MANUAL mode. The center position is OFF. For automatic operation, set switch to AUTOMATIC. High Gear Light Illuminates when paver is in high gear. Leeboy Model 8515D Conveyor Paver...

  • Page 48: Center Control Panel

    Illuminates to alert operator a fault code is present in the Plus One system that Plus One Fault Light needs attention. (Page 5-31) Illuminates for a few seconds during start-up. Starter will not engage until this Wait to Start Light light turns off. 3-10 Leeboy Model 8515D Conveyor Paver...

  • Page 49: Steering And Speed Control Box

    Illuminates during start-up. Will illuminate when alternator senses no voltage Alternator Failure Light supply, indicating alternator failure. (Refer to your Engine Operator’s Manual or contact your authorized LeeBoy dealer for more information.) Steering and Speed ITEM Control Box...

  • Page 50: Screed Controls

    Controls the depth of the endgate. AOA Adjuster Angle of Attack adjustment screw. Remote controls for auger, screed extension and optional sloping Remote Control Box extension. Flight Screw Controls the depth of the asphalt. 3-12 Leeboy Model 8515D Conveyor Paver...

  • Page 51: Burner Controls

    Controls flow of pro- Propane Pressure Regulates propane line Burner Ignitor Valve pane to ignitor. Regulator Valve pressure. Propane Pressure Indicates propane line Regulator Gauge pressure. Propane Tank Opens and closes Open/Close Valve propane pressure. Leeboy Model 8515D Conveyor Paver 3-13...

  • Page 52: Steering Wheel (Option)

    Neutral Lock Reverse joystick reheat the screed if in neutral. needed. Controls Turns the electric heat Power Switch stopping the system on and off. machine and Run/Stop Switch activating or deactivating the operator controls station. 3-14 Leeboy Model 8515D Conveyor Paver...

  • Page 53: Operation

    Heating the Screed ......4-20 Hopper Wings ......4-22 8515D Conveyor Paver...
  • Page 54 Rubber or Steel Track Options ....4-34 815HD (Heavy Duty) Electric Screed ....4-34 LeeBoy 8515D Conveyor Paver...

  • Page 55: General Information

    General Information Hopper Lock Pins This machine is provided with hopper lock pins (one The LeeBoy Model 8515D Conveyor Paver is equipped on each side). (Figure 4-1) Extend the pins to prevent with steel hydrostatic-driven tracks that propel the the hopper wing from inadvertently leaking down during paver using friction-controlled joysticks.

  • Page 56: Start-Up Procedure

    ECU may attempt a second regeneration depending upon how blocked the filter has become. If the system does not allow a second regeneration, this means the filter is blocked more than 80 percent and needs to be cleaned or replaced. LeeBoy 8515D Conveyor Paver...

  • Page 57: Pv480 Powerview Display

    2 - Engine Coolant Temperature buttons 4 and 5 (manually adjusts engine throttle). 3 - After Treatment DPF Outlet Gas Temperature NOTE: LeeBoy sets the generator for optimum 4 - Electrical Potential Voltage performance at the 2200 RPMs. It is...

  • Page 58: Soft Keys (Buttons)

    Deselect — Closes pop up messages Plus — Increase the engine requested speed Minus — Decrease the engine requested speed Speed/Throttle — Opens the speed/throttle adjustment command and enables the Plus and Minus soft keys (+/-) LeeBoy 8515D Conveyor Paver...

  • Page 59: Status Icons

    ECU – Engine Control Unit Diagnostic Trouble Codes FMI – Failure Mode Identifier DM3 - Diagnostic Message 3, Diagnostic Data Clear/ PGN – Parameter Group Number Reset for Previously Active DTCs SPN – Suspect Parameter Number LeeBoy 8515D Conveyor Paver...

  • Page 60: Main Menu

    (>) to the action item. Select ( ) soft key. • Gauges (Main Menu default screen) • Diagnostics • System Info • Lamp Info • User Settings Figure 4-5. Gauge Screen Figure 4-4. Main Menu Screen LeeBoy 8515D Conveyor Paver...

  • Page 61: Diagnostics

    Description (if available), and the ID/Name of the device • Logged Diagnostics that transmitted the DM1 message. Press the UP/DOWN soft keys to reach the next diagnostic in the list. Figure 4-6. Diagnostics Screen Figure 4-7. Active Diagnostics Screen LeeBoy 8515D Conveyor Paver...

  • Page 62: System Info

    (Figure 4-10) Figure 4-8. Logged Diagnostics Screen NOTE: Select the Freeze Frame Button to request the freeze frame data from the ECU when faults are present. Figure 4-10. Application and Configuration Information Screen 4-10 LeeBoy 8515D Conveyor Paver...
  • Page 63 DOWN soft keys to scroll to each symbol. (Figures 4-11 to 4-14) Figure 4-13. Machine Inhibiting DPF Regeneration Screen Figure 4-11. High Exhaust Temperature Due to DPF Regeneration Symbol Screen Figure 4-14. Parked Regeneration Overview Screen Figure 4-12. Needs Regenerating Screen LeeBoy 8515D Conveyor Paver 4-11...

  • Page 64: User Settings

    Brightness. (Figure 4-17) Set the brightness of the backlight by using the +/– soft keys. Figure 4-15. Set Night Vision Color Preferences Screen Figure 4-17. Set Brightness Of Backlight Screen 4-12 LeeBoy 8515D Conveyor Paver...
  • Page 65 +/– soft keys. • English • USA Standard • French • Metric kPa • German • Metric Bar • Spanish • Italian • Japanese Figure 4-19. Set Unit Preferences Screen Figure 4-18. Set Language Preferences Screen LeeBoy 8515D Conveyor Paver 4-13...

  • Page 66: Regeneration Messages

    The message requires an active response by the operator, so it is important that the operator reads the entire message as it may display instructions. Figure 4-20. Time Setting Screen Figure 4-21. Regen Caution Message Popup Screen Example 4-14 LeeBoy 8515D Conveyor Paver...
  • Page 67 • Using the Up/Down Arrow, scroll down through the entire message and press the Request Regen Button. Figure 4-22. Regen Caution Message Popup Screen Example Requiring Use of UP/DOWN Soft Keys Figure 4-24. Parked Regeneration Blue Screen Figure 4-23. Parked Regeneration Instructions Screen LeeBoy 8515D Conveyor Paver 4-15...
  • Page 68 During the regeneration, the Engine Speed will increase The machine can return to normal usage. and there may be a noticeable sound difference. The HEST Lamp will appear during the process. Figure 4-27. Parked Regeneration Green Popup Message Screen 4-16 LeeBoy 8515D Conveyor Paver...

  • Page 69: Messages, Cautions, Warnings

    Please pay attention to all messages (shown below) on the controller for the safety of personnel and to prevent engine and property damage if DPF regeneration is needed. Regen Level 1 Regen Level 3 Regen Level 2 Regen Level 4 Regen Complete Regen Level 5 Figure 4-28. Controller Messages, Cautions and Warnings LeeBoy 8515D Conveyor Paver 4-17...

  • Page 70: Driving The Paver

    • Follow the start-up procedure. (Page 4-4) turns. Slow and easy adjustments are required for Ensure there are no people, obstacles safe operation. or other equipment in the path of the paver before moving in either direction. 4-18 LeeBoy 8515D Conveyor Paver...

  • Page 71: Paver Operation

    Spray Down turns. Slow and easy adjustments are required for safe operation. Always spray down the LeeBoy Model 8515D Conveyor Paver before and after paving. Spray clean with solvent NOTE: If the joysticks are in the forward position or release agent on any part of the paver that comes into...

  • Page 72: Heating The Screed

    Replace a warped screed plate immediately. The standard LeeBoy Model 8515D Conveyor Paver is equipped with two propane burners on the main screed and one burner on each screed extension. An electric heat option is also available.
  • Page 73 When using the screed extension(s), light the screed extension(s) after the main screed burner has been lit The LeeBoy 8515D Conveyor Paver offers an optional following these additional steps (Figure 4-35): electric heat system to heat the screed, including the 5.

  • Page 74: Hopper Wings

    Operating in cold temperatures may affect the screed plate temperature slightly.) If the heat cycle has completed but the screed plates still require heating, restart the cycle by repeating Step 4. 4-22 LeeBoy 8515D Conveyor Paver...

  • Page 75: Conveyors

    Operation Conveyors Hydraulic Cut-Off Gates The LeeBoy Model 8515D Conveyor Paver is equipped The cut-off gates are another important function of the with two automatic conveyors that deliver asphalt evenly paver. The cut-off gates are used primarily to control to produce a smooth asphalt mat. (Figure 4-39) the flow of asphalt to the screed and hydraulic screed extensions.

  • Page 76: Electric Flight Screw

    THINNER Gauge Cable THICKER Figure 4-42. Gauge and Cable Rod End 4-24 LeeBoy 8515D Conveyor Paver...
  • Page 77 1/4 inch (6.35 mm) for a nice, even edge. 6. Turn the tilt screw so the front of the endgate tilts down slightly when the screed is lifted. This will allow the endgate to set itself to the grade. (Figure 4-46) LeeBoy 8515D Conveyor Paver 4-25...

  • Page 78: Sonic Auger Sensor

    It will turn back on when the material level drops. Auger Dial Sonic Auger Sensor Figure 4-48. Auger Dials Figure 4-47. Sonic Auger Sensor Option 4-26 LeeBoy 8515D Conveyor Paver...

  • Page 79: Starting To Pave

    • Use a reference guide such as a curb, gutter, adjacent mat or string line. The LeeBoy 8515D Conveyor Paver provides superior • It is very important that the first pass be straight as it paving for driveways, small to large parking lots, and will serve as your guideline for the following passes.

  • Page 80: Setting The Crown

    6. To get exact crown or valley, measure the distance between a flat level surface to the center bottom portion of screed. Make adjustments with crown and valley control. NOTE: Maximum crown is two inches. 4-28 LeeBoy 8515D Conveyor Paver...

  • Page 81: Mat Texture Adjustment

    Example: The trailing edge crown is 0 and the leading edge crown is 1/8 inch. There will not be any crown in the mat, but the material flow under the screed plate will be improved. LeeBoy 8515D Conveyor Paver 4-29...

  • Page 82: 815Hd Screed Extension Double Adjustment (Option)

    A longer ramp to reduce the loading angle may be needed. Adjuster Figure 4-55. 815HD Screed Extension Option Double Adjustment Figure 4-56. Correct Unloading Position 4-30 LeeBoy 8515D Conveyor Paver...

  • Page 83: Loading

    6. Position paver in center of trailer. Lower the screed. 8. Shut down the engine. 9. Secure paver to transport using the following tie- down procedures. Figure 4-59. Tie-Down D-Ring Locations Figure 4-57. Incorrect Loading Position LeeBoy 8515D Conveyor Paver 4-31...

  • Page 84: Optional Components

    Roll-up curb kit assembly includes the mounting bracket and attachments are available in length of 12 or 24 inches. umbrella frame assembly that can be mounted on either side of the screed handle. 4-32 LeeBoy 8515D Conveyor Paver...

  • Page 85: Truck Hitch Attachment Option

    Truck Hitch Attachment Option Electric Screed Options The truck hitch is an optional attachment that prevents The Legend Propane Screed is standard on the 8515D excessive and uneven braking from the paving material paver, complete with propane burners on the main truck.

  • Page 86: Topcon® Sonic And Dual Grade Control

    Rubber or Steel Track Options ground. 3. Turn the electric heat control box power ON by The LeeBoy 8515D paver is equipped with poly-pad turning the power switch up. (Figure 4-67) tracks. However, steel or rubber track options are available in lieu of the poly-pad tracks.
  • Page 87 Figure 4-67. Electric Heat Controls with Endgate Switches 1 - Heat On Indicator Light 2 - Left Endgate Heat Switch 3 - Start Heat Button 4 - Power Switch 5 - Right Endgate Heat Switch LeeBoy 8515D Conveyor Paver 4-35...
  • Page 88 Operation NOTES 4-36 LeeBoy 8515D Conveyor Paver...

  • Page 89: Maintenance

    Change Fuel Filter ......5-14 Water Separator ......5-15 LeeBoy Model 8515D Conveyor Paver...
  • Page 90 Troubleshooting Chart ......5-35 PV480 Diagnostic Trouble Code (DTC) Chart....5-38 LeeBoy Model 8515D Conveyor Paver...

  • Page 91: Maintenance Schedule

    Engine Operator’s Manual accompanying your paver for Before performing any maintenance procedures on the more detailed engine service information. LeeBoy Model 8515D Conveyor Paver, review the safety information in Section 1. When performing any routine maintenance, always include the previous routine maintenance hours in the Always use the appropriate and higher hourly schedule.
  • Page 92 (Figure 5-2) Figure 5-4. Safety Prop in Position Crush Hazard! Safety prop must be placed in position. Use extreme care when working under conveyors. Clear the area of untrained personnel. Figure 5-2. Remove Side Wing Bolts LeeBoy Model 8515D Conveyor Paver...

  • Page 93: Routine Maintenance

    Perform previous routine maintenance and any increased maintenance costs can result upon start- other engine preventive maintenance described in up the next day. Poor housekeeping will increase the Engine Operator’s Manual. maintenance costs. LeeBoy Model 8515D Conveyor Paver...

  • Page 94: Every 100 Hour Or Monthly Maintenance

    Changing oil and cleaning the paver the Engine Operator’s Manual. should only be done in a designated area where the oil and chemicals can be contained. DIscard these by-products in accordance with environmental regulations. LeeBoy Model 8515D Conveyor Paver...

  • Page 95: Lubrication Points

    Maintenance Lubrication Points Proper lubrication is necessary to maintain the LeeBoy Model 8515D Conveyor Paver at top efficiency. Refer to the lubrication information below: (Under Conveyor Deck) Table 5-1. Lubrication Points Schedule TYPE DESCRIPTION AND LOCATION LUBE ITEM INTERVAL Grease With Shell Avania EP Grease 2 or Equivalent Spray with Release or Chain Lube Agent Screed crown on chain.

  • Page 96: Maintenance Adjustments

    1 - Chain Adjuster 5. Continue alternating tightening until the flight 2 - Jam Nuts chains are tight. (The pressure on the chain will be 3 - Conveyor Drive Chain noticeable as the bolts are tightened.) LeeBoy Model 8515D Conveyor Paver...

  • Page 97: Auger Drive Chain Adjustment

    Figure 5-8. Auger Drive Chain Bolts 1 - Motor Bolts 2 - Jam Nuts 3 - Tension Adjuster Figure 5-9. Screed Extension Top Guide Adjustment 1 - Screed Extension Top Guide 2 - Allen Screws 3 - Hold-Down Bolts LeeBoy Model 8515D Conveyor Paver...

  • Page 98: Track Tension Pressure Relief

    3. Reposition this arm by either rotating it clockwise or counterclockwise, depending upon where the conveyor switch clicked OFF during the conveyor Figure 5-10. Track Tension Main Manifold flap upward travel. 4. When the switch clicks OFF, tighten setscrew and reconnect linkage. 5-10 LeeBoy Model 8515D Conveyor Paver...

  • Page 99: Torque Hub Hydraulic Motor Gear Adjustments

    2. Slide the actuator arm IN or OUT bo bring the travel calibrated and set at the factory. These adjustment limits into tolerance. should only be performed by an authorized LeeBoy dealer. Work not performed by an authorized dealer 3. This may require several adjustments before the can damage machine and void the warranty.

  • Page 100: Engine Maintenance

    Check Engine Lubrication Oil The engine lubrication oil must be kept at a level above The LeeBoy 8515D Conveyor Paver features the the ADD mark, but not above the FULL mark, on the latest in engine technology. Tier 4 engines comply engine lubrication oil dipstick.

  • Page 101: Change Engine Oil And Filter

    6. Rub a little oil on the rubber gasket area of the new filter element. Fill the new filter with fresh oil. 8. Install the new filter element onto the filter head. Carefully tighten the filter (by hand only). LeeBoy Model 8515D Conveyor Paver 5-13...

  • Page 102: Fuel System

    To fill the fuel tank: 2 -Fuel/Water Separator Stop engine. 3 - Fuel Pump w/Bowl Filter 2. Remove fuel cap from fuel tank. 3. Fill with diesel fuel until full. 4. Replace fuel cap. 5-14 LeeBoy Model 8515D Conveyor Paver...

  • Page 103: Water Separator

    4 - Clip To clean the water separator: Follow the previous steps for draining the water separator. 2. Loosen and remove the filter body and clean it with light oil. 3. Reinsert and tighten. LeeBoy Model 8515D Conveyor Paver 5-15...

  • Page 104: Hydraulic System

    4. Place a clean, lint-free cloth over the reservoir fill DO NOT overfill the hydraulic oil tube opening and secure in place with tape. reservoir. Leeboy uses a lead-detection dye that may turn the hydraulic oil a slight yellow tint. 5-16 LeeBoy Model 8515D Conveyor Paver...

  • Page 105: Electrical System

    Figure 5-21. Battery Location ALWAYS turn the master battery switch off when working on the electrical system or welding anywhere on the machine. Damage to electrical components could result. LeeBoy Model 8515D Conveyor Paver 5-17...

  • Page 106: Battery Servicing

    Ensure the vent caps are tight to prevent solution from entering the cells. 5. Pour clean water over the battery and surrounding area to rinse away the solution. 6. Check vent cap breather openings to ensure they are clear. 5-18 LeeBoy Model 8515D Conveyor Paver...

  • Page 107: Screed Electric Heat (Option)

    • The system timer is located in the upper left hand outputs of the internal timer relay. corner of the box. • The element breakers are located in the lower surface of the box. LeeBoy Model 8515D Conveyor Paver 5-19...

  • Page 108: Element Resistance Testing

    Remove top cover from the extension screed plate. 2. Loosen all the clamping studs over the element. 3. Remove and replace element. 4. After tightening the clamping stud, lock the clamp by tightening the stud jam nut. 5-20 LeeBoy Model 8515D Conveyor Paver...

  • Page 109: Generator Voltage Testing

    Generator Speed Tuning This adjustment should only be The generator is hydraulically-driven. When the performed by an authorized LeeBoy dealer. Work hydraulic system is at normal operating temperature and not performed by an authorized dealer can damage the engine is running at maximum RPMs, the generator machine and void the warranty.

  • Page 110: Generator Capacitor

    To perform this procedure: Front Shut down the machine. Idler 2. Detach the wires on top of the capacitor. Figure 5-28. Front Idler 3. Remove the capacitor and replace with new one. 4. Reattach wires. 5-22 LeeBoy Model 8515D Conveyor Paver...

  • Page 111: Track Tension Cylinder

    4. Remove the faulty rollers and replace with new ones. 5. Torque bolts to 90 ft lbs (122 N•m). 6. Ensure the track chain is fully seated with the drive sprocket and rollers are alilgned with chain center. LeeBoy Model 8515D Conveyor Paver 5-23...

  • Page 112: Rubber Track (Option)

    Lower the undercarriage for replacing above components, except rollers. Figure 5-29. Rear Conveyor Shaft 1 - Main Conveyor Chains 2 - Conveyor Chains 3 - Conveyor Sprockets 4 - Conveyor Shaft (inside tubing) 5-24 LeeBoy Model 8515D Conveyor Paver...

  • Page 113: Conveyor Drive Motors

    It is very easy to install augers backwards. 12. Install new augers making sure that they are on correct side to auger material outward. 13. Tighten bearing setscrew to help hold auger shaft from moving outward. Figure 5-30. Conveyor Motors LeeBoy Model 8515D Conveyor Paver 5-25...

  • Page 114: Auger Motors

    Figure 5-32. Auger Motors 1 - Floor Grating 2 - Front Auger Cover 3 - Auger Motors 4 - Auger Mounting Bolts 5 - Auger Tension Adjusters 5-26 LeeBoy Model 8515D Conveyor Paver...

  • Page 115: Main Screed Wear Plate

    NOTE: Install all wiring and elements if equipped with electric screed heat option. 13. Reinstall the screed lids, walkboard and cylinder covers. LeeBoy Model 8515D Conveyor Paver 5-27...

  • Page 116: Screed Extension Wear Plate

    NOTE: If equipped with electric screed heat option, 9. Reinstall the endgate and tilt screw. remove all wiring and heating elements. Adjuster Adjuster Hinge Shield Bolts Hinge Shield Pivot Pin Shoulder Bolt and Nut Figure 5-34 Wear Plate Replacement 5-28 LeeBoy Model 8515D Conveyor Paver...

  • Page 117: Torque Hub

    Remove bolts holding torque hub to track Stop the engine immediately if any undercarriage. (Figure 5-35) hydraulic leak is noted. DO NOT start the engine until the leak has been repaired. Bolts (16) Figure 5-35. Torque Hub LeeBoy Model 8515D Conveyor Paver 5-29...

  • Page 118: Two-Speed Hydraulic Motors

    9. Start the engine and let machine idle for 10 minutes hoses to pumps as previously labeled. to work air out of the hydraulic system. 11. Check hydrualic oil level. Add more if needed. 10. Check for any leaks. 5-30 LeeBoy Model 8515D Conveyor Paver...

  • Page 119: Conveyor Switch Replacement

    DO NOT MAKE MODIFICATIONS TO THE MACHINE. ONLY weld if needed for repair purposes. Weldment NOTE: The switches are sealed and potted, modifications to the machine can void your warranty. therefore, they are not serviceable. LeeBoy Model 8515D Conveyor Paver 5-31...

  • Page 120: Troubleshooting

    (Run/Stop switch in the RUN position). wiring for power and ground. • The fault occurs when neither steering control box is Vibrator/electric actuator relay fault. in control. Output open or short-circuited. Check relay and wires. 5-32 LeeBoy Model 8515D Conveyor Paver...

  • Page 121: Test Ports

    4. Remove valve cap with an allen wrench. 5. Adjust the pressure-reducing valve clockwise for more tension or counterclockwise for less tension. Figure 5-43. PV480 Main Connector LeeBoy Model 8515D Conveyor Paver 5-33...
  • Page 122 If the ECU relay is not energizing, starter will not operate. • If the main relay is not energizing, the fuel pump will not operate. If none of these procedures correct the problem, contact your authorized LeeBoy dealer for assistance. 5-34 LeeBoy Model 8515D Conveyor Paver...

  • Page 123: Troubleshooting Chart

    Maintenance Troubleshooting Chart The troubleshooting chart below identifies the most Contact your authorized LeeBoy dealer for assistance, common symptoms of mechanical problems. Fault service or repair. codes are also shown on the PV480 Digital Display unit on the Operator Control Panel.
  • Page 124 Check oil cooler and thermostat. Low level in hydraulic tank. Refill to proper level. Clogged filters. Replace filters. Hydraulic pump cavitation or lost power. Suction hose loose. Retighten. Charge pump worn. Rebuild or replace charge pump. 5-36 LeeBoy Model 8515D Conveyor Paver...
  • Page 125 HEAT ON Indicator light bulb. Replace the HEAT ON indicator light bulb. light isn’t illuminated. Elements have been tested, Faulty element wiring. Inspect and test element wiring. but the breaker still trips. LeeBoy Model 8515D Conveyor Paver 5-37...

  • Page 126: Pv480 Diagnostic Trouble Code (Dtc) Chart

    Engine power drops.) Diagnostic counter = zero Barometric pressure (Default value is set in consideration Barometric voltage 4.4V or more. sensor error: High with high altitude usage. Engine power drops.) 5-38 LeeBoy Model 8515D Conveyor Paver...
  • Page 127 Failure of battery. ECU Diagnostic counter = zero recognition of battery voltage is below Battery voltage: Low 8V in 12V system. Faulty starting or EGR stop. engine may stop completely. (Not monitored during cranking.) LeeBoy Model 8515D Conveyor Paver 5-39...
  • Page 128 Open circuit or short circuit of sensor/ harness. Failure of sensor. No No input of NE sensor recognition of NE sensor pulse. Faulty Diagnostic counter = zero pulse. starting. Engine vibration increases slightly. 5-40 LeeBoy Model 8515D Conveyor Paver...
  • Page 129 10 MPa for 26 seconds or more. engine may stop. Failure of main relay. Stays active Main relay locked in 1485 longer than one second without Diagnostic counter = zero closed position. command. Battery goes dead. LeeBoy Model 8515D Conveyor Paver 5-41...
  • Page 130 Sensor supply voltage 3: Voltage to sensor is above 5.25V. 3511 Key switch turn OFF. High Faulty starting. Sensor supply voltage 3: Voltage to sensor is below 4.75V. 3511 Key switch turn OFF. Faulty starting. 5-42 LeeBoy Model 8515D Conveyor Paver...
  • Page 131 Engine vibration increases cylinder injectors short to and may stop. ground. Injector charge voltage low. Failure Injector charge voltage 523525 of charge circuit of ECU. Engine may Key switch turn OFF. low. stop. LeeBoy Model 8515D Conveyor Paver 5-43...
  • Page 132 (sensor/harness open circuit, sensor error (CAN). CAN signal recovers. ground short circuit, etc.). +B short of air heater +B short circuit of harness. Faulty 523544 Key switch turn OFF. relay driving circuit. starting. White smoke increases. 5-44 LeeBoy Model 8515D Conveyor Paver...
  • Page 133 CAN ETC5 frame time-out error. Key switch turn OFF. frame error. No request to “TSC1 buffer” continues 523596 CAN TSC1 frame error. three times after over-ride control Diagnostic counter = zero request (other than 0x00). LeeBoy Model 8515D Conveyor Paver 5-45...
  • Page 134 Maintenance NOTES 5-46 LeeBoy Model 8515D Conveyor Paver...
  • Page 135 Dash Assembly (4 of 5) ......6-47 Dash Assembly (5 of 5) ......6-49 LeeBoy 8515D Conveyor Paver...
  • Page 136 Hydraulic Schematic (3 of 4) ......6-73 Hydraulic Schematic (4 of 4) ......6-75 LeeBoy 8515D Conveyor Paver...

  • Page 137: Electrical System (1 Of 11)

    Schematics ELECTRICAL SYSTEM (1 OF 11) Schematic # 1014864 Figure 6-5 Figure 6-2 Figure 6-3 Figure 6-4 Figure 6-6 Figure 6-7 7 6 7 6 Figure 6-1. Electrical System (1 of 11) LeeBoy 8515D Conveyor Paver...
  • Page 138 Schematics NOTES LeeBoy 8515D Conveyor Paver...

  • Page 139: Electrical System (2 Of 11)

    SIDE WINGS IN SIDE WINGS RH PANEL 7 6 7 6 UPPER LH PANEL MANIFOLD UPPER MANIFOLD LH EXTENSION SWITCH RH PANEL LH LOWER CONTROLS CONTINUED ON SHEET 2 OF 10 Figure 6-2. Electrical System (2 of 11) LeeBoy 8515D Conveyor Paver...
  • Page 140 Schematics NOTES LeeBoy 8515D Conveyor Paver...

  • Page 141: Electrical System (3 Of 11)

    SCREED RAISE UPPER SCREED FLOAT MANIFOLD LH SCREED LIFT RH PANEL 7 6 7 6 LH PANEL LOWER MANIFOLD RH PANEL SPEED LIGHT CONTINUED TO SHEET 3 OF 10 Figure 6-3. Electrical System (3 of 11) LeeBoy 8515D Conveyor Paver...
  • Page 142 Schematics NOTES LeeBoy 8515D Conveyor Paver...

  • Page 143: Electrical System (4 Of 11)

    MANIFOLD RH PANEL RH SCREW RH PANEL RH PANEL GRADE CONTROLS LEFT LINEAR ACTUATOR 7 6 7 6 GRADE CONTROLS RIGHT LINEAR ACTUATOR CONTINUED TO SHEET 4 OF 5 Figure 6-4. Electrical System (4 of 11) LeeBoy 8515D Conveyor Paver...
  • Page 144 Schematics NOTES 6-10 LeeBoy 8515D Conveyor Paver...

  • Page 145: Electrical System (5 Of 11)

    TOPCON MODULE 7 6 7 6 GRADE SLOPE LINEAR CONTROLS SENSOR LEFT ACTUATOR RIGHT SONIC TOPCON MODULE GRADE CONTROLS LINEAR CONTINUED TO ACTUATOR RIGHT SHEET 4 OF 5 Figure 6-5. Electrical System (5 of 11) LeeBoy 8515D Conveyor Paver 6-11...
  • Page 146 Schematics NOTES 6-12 LeeBoy 8515D Conveyor Paver...

  • Page 147: Electrical System (6 Of 11)

    LH PANEL LH SONIC AUGER 7 6 7 6 LH AUGER LEFT LOWER CONTROLS LH AUGER RH PANEL CONTINUED TO LEFT AUGER LOWER SHEET 5 OF 5 MANIFOLD Figure 6-6. Electrical System (6 of 11) LeeBoy 8515D Conveyor Paver 6-13...
  • Page 148 Schematics NOTES 6-14 LeeBoy 8515D Conveyor Paver...

  • Page 149: Electrical System (7 Of 11)

    LOWER MANIFOLD PUSH BUTTON PLUS ONE LIGHT LH SLOPE LH LOWER CONTROLS NEUTRAL START 7 6 7 6 RH SLOPE RH LOWER CONTROLS ELEC HEAT SCREED GENERATOR CONTROL Figure 6-7. Electrical System (7 of 11) LeeBoy 8515D Conveyor Paver 6-15...
  • Page 150 Schematics NOTES 6-16 LeeBoy 8515D Conveyor Paver...

  • Page 151: Electrical System (8 Of 11)

    C1-P29 C1-P30 C1-P31 C1-P32 C1-P33 C1-P34 C1-P35 C1-P36 C1-P37 C1-P38 C1-P39 C1-P40 C1-P41 C1-P42 C1-P43 C1-P44 C1-P45 C1-P46 C1-P47 C1-P48 C1-P49 C1-P50 Figure 6-9 7 6 7 6 Figure 6-8. Electrical System (8 of 11) LeeBoy 8515D Conveyor Paver 6-17...
  • Page 152 Schematics NOTES 6-18 LeeBoy 8515D Conveyor Paver...

  • Page 153: Electrical System (9 Of 11)

    Schematics ELECTRICAL SYSTEM (9 OF 11) Schematic # 1014864 CONTINUED ON SHEET 2 OF 2 7 6 7 6 Figure 6-9. Electrical System (9 of 11) LeeBoy 8515D Conveyor Paver 6-19...
  • Page 154 Schematics NOTES 6-20 LeeBoy 8515D Conveyor Paver...

  • Page 155: Electrical System (10 Of 11)

    C1-P33 C1-P34 C1-P35 C1-P36 C1-P37 C1-P38 C1-P39 C1-P40 C1-P41 C1-P42 C1-P43 C1-P44 C1-P45 C1-P46 C1-P47 C1-P48 C1-P49 C1-P50 7 6 7 6 CONTINUED FROM SHEET 1 OF 2 Figure 6-10. Electrical System (10 of 11) LeeBoy 8515D Conveyor Paver 6-21...
  • Page 156 Schematics NOTES 6-22 LeeBoy 8515D Conveyor Paver...

  • Page 157: Electrical System (11 Of 11)

    Schematics ELECTRICAL SYSTEM (11 OF 11) Schematic # 1014864 7 6 7 6 Figure 6-11. Electrical System (11 of 11) LeeBoy 8515D Conveyor Paver 6-23...
  • Page 158 Schematics NOTES 6-24 LeeBoy 8515D Conveyor Paver...

  • Page 159: Lower Control, Sloping (Left)

    Schematics LOWER CONTROL, SLOPING (LEFT) Schematic # 984534L LEFT EXTENSION SLOPE RAISE LEFT LEFT AUGER SLOPE LOWER 859784 7 6 7 6 LABLE LTSB Figure 6-12. Lower Control, Sloping (Left) LeeBoy 8515D Conveyor Paver 6-25...
  • Page 160 Schematics NOTES 6-26 LeeBoy 8515D Conveyor Paver...

  • Page 161: Lower Control, Sloping (Right)

    Schematics LOWER CONTROL, SLOPING (RIGHT) Schematic # 984534R RIGHT EXTENSION SLOPE RAISE RIGHT RIGHT AUGER SLOPE LOWER 859783 7 6 7 6 LABLE RTSB Figure 6-13. Lower Control, Sloping (Right) LeeBoy 8515D Conveyor Paver 6-27...
  • Page 162 Schematics NOTES 6-28 LeeBoy 8515D Conveyor Paver...

  • Page 163: Lower Control, Non-Sloping (Left)

    Schematics LOWER CONTROL, NON-SLOPING (LEFT) Schematic # 984535L LEFT EXTENSION LEFT AUGER LABLE LTSB 7 6 7 6 Figure 6-14. Lower Control, Non-Sloping (Left) LeeBoy 8515D Conveyor Paver 6-29...
  • Page 164 Schematics NOTES 6-30 LeeBoy 8515D Conveyor Paver...

  • Page 165: Lower Control, Non-Sloping (Right)

    Schematics LOWER CONTROL, NON-SLOPING (RIGHT) Schematic # 984535R RIGHT EXTENSION RIGHT AUGER LABLE RTSB 7 6 7 6 Figure 6-15. Lower Control, Non-Sloping (Right) LeeBoy 8515D Conveyor Paver 6-31...
  • Page 166 Schematics NOTES 6-32 LeeBoy 8515D Conveyor Paver...

  • Page 167: Auxilliary Harness

    Schematics AUXILLIARY HARNESS Schematic # 984376 7 6 7 6 Figure 6-16. Auxillary Harness LeeBoy 8515D Conveyor Paver 6-33...
  • Page 168 Schematics NOTES 6-34 LeeBoy 8515D Conveyor Paver...

  • Page 169: Generator Control To Bulkhead Harness

    Schematics GENERATOR CONTROL TO BULKHEAD HARNESS Schematic # 1007253 7 6 7 6 Figure 6-17. Generator Control to Bulkhead Harness LeeBoy 8515D Conveyor Paver 6-35...
  • Page 170 Schematics NOTES 6-36 LeeBoy 8515D Conveyor Paver...

  • Page 171: Bulkhead To Generator Harness

    Schematics BULKHEAD TO GENERATOR HARNESS Schematic # 1007254 7 6 7 6 Figure 6-18. Generator Control to Bulkhead Harness LeeBoy 8515D Conveyor Paver 6-37...
  • Page 172 Schematics NOTES 6-38 LeeBoy 8515D Conveyor Paver...

  • Page 173: Electric Steering Cord, 4 Feet

    Schematics ELECTRIC STEERING CORD, 4 FEET Schematic # 851548-04 7 6 7 6 Figure 6-19. Electric Steering Cord, 4 Feet LeeBoy 8515D Conveyor Paver 6-39...
  • Page 174 Schematics NOTES 6-40 LeeBoy 8515D Conveyor Paver...

  • Page 175: Dash Assembly (1 Of 5)

    Schematics DASH ASSEMBLY (1 OF 5) Schematic # 1013630 7 6 7 6 Figure 6-20. Dash Assembly (1 of 5) LeeBoy 8515D Conveyor Paver 6-41...
  • Page 176 Schematics NOTES 6-42 LeeBoy 8515D Conveyor Paver...

  • Page 177: Dash Assembly (2 Of 5)

    Schematics DASH ASSEMBLY (2 OF 5) Schematic # 1013630 7 6 7 6 Figure 6-21. Dash Assembly (2 of 5) LeeBoy 8515D Conveyor Paver 6-43...
  • Page 178 Schematics NOTES 6-44 LeeBoy 8515D Conveyor Paver...

  • Page 179: Dash Assembly (3 Of 5)

    Schematics DASH ASSEMBLY (3 OF 5) Schematic # 1013630 7 6 7 6 Figure 6-22. Dash Assembly (3 of 5) LeeBoy 8515D Conveyor Paver 6-45...
  • Page 180 Schematics NOTES 6-46 LeeBoy 8515D Conveyor Paver...

  • Page 181: Dash Assembly (4 Of 5)

    Schematics DASH ASSEMBLY (4 OF 5) Schematic # 1013630 7 6 7 6 Figure 6-23. Dash Assembly (4 of 5) LeeBoy 8515D Conveyor Paver 6-47...
  • Page 182 Schematics NOTES 6-48 LeeBoy 8515D Conveyor Paver...

  • Page 183: Dash Assembly (5 Of 5)

    Schematics DASH ASSEMBLY (5 OF 5) Schematic # 1013630 7 6 7 6 Figure 6-24. Dash Assembly (5 of 5) LeeBoy 8515D Conveyor Paver 6-49...
  • Page 184 Schematics NOTES 6-50 LeeBoy 8515D Conveyor Paver...

  • Page 185: Gauge Panel (1 Of 2)

    Schematics GAUGE PANEL (1 OF 2) Schematic # 1013631 7 6 7 6 Figure 6-25. Gauge Panel (1 of 2) LeeBoy 8515D Conveyor Paver 6-51...
  • Page 186 Schematics NOTES 6-52 LeeBoy 8515D Conveyor Paver...

  • Page 187: Gauge Panel (2 Of 2)

    Schematics GAUGE PANEL (2 OF 2) Schematic # 1013631 7 6 7 6 Figure 6-26. Gauge Panel (2 of 2) LeeBoy 8515D Conveyor Paver 6-53...
  • Page 188 Schematics NOTES 6-54 LeeBoy 8515D Conveyor Paver...

  • Page 189: Plus One Harness (1 Of 2)

    STATUS LIGHT PUMP NEUTRAL GND(4) VIB RELAY STATUS LIGHT ALARM R PMP REV GND(5) R PMP FWD ENG ENABLE GND(6) L PMP FWD GND(7) L PMP REV GND(8) Figure 6-27. Plus One Harness (1 of 2) LeeBoy 8515D Conveyor Paver 6-55...
  • Page 190 Schematics NOTES 6-56 LeeBoy 8515D Conveyor Paver...

  • Page 191: Plus One Harness (2 Of 2)

    REFERENCE "BUILT PER SA-1000-SPEC" ON HARNESS LABEL. BLACK WIRE GROUND RED WIRE POWER ADD A LOOP IN THE STATUS LIGHT WIRE FOR USE ON THE 5000. ENG ENABLE VIB RELAY STATUS LIGHT Figure 6-28. Plus One Harness (2 of 2) LeeBoy 8515D Conveyor Paver 6-57...
  • Page 192 Schematics NOTES 6-58 LeeBoy 8515D Conveyor Paver...

  • Page 193: Ultrasonic Power Harness

    Schematics ULTRASONIC POWER HARNESS Schematic # 1010680 INSULATION HERE LEFT RIGHT LEFT RED RIGHT RED 7 6 7 6 LEFT RIGHT Figure 6-29. Ultrasonic Power Harness LeeBoy 8515D Conveyor Paver 6-59...
  • Page 194 Schematics NOTES 6-60 LeeBoy 8515D Conveyor Paver...

  • Page 195: Steering Wheel Box (Option)

    Schematics STEERING WHEEL BOX (OPTION) Schematic # 1000708 7 6 7 6 Figure 6-30. Steering Wheel Box (Option) LeeBoy 8515D Conveyor Paver 6-61...
  • Page 196 Schematics NOTES 6-62 LeeBoy 8515D Conveyor Paver...

  • Page 197: Dual Joystick Control Box (Option)

    "B" 1 NEUTRAL N.C. 2 NEUTRAL N.O. 3 NEUTRAL COM LEFT RIGHT STOP REVERSE REVERSE 7 6 7 6 3 +5 VDC 986539 4 OUTPUT 5 GND RUN/STOP Figure 6-31. Dual Joystick Control Box (Option) LeeBoy 8515D Conveyor Paver 6-63...
  • Page 198 Schematics NOTES 6-64 LeeBoy 8515D Conveyor Paver...

  • Page 199: Electric Heat Control (Option)

    Schematics ELECTRIC HEAT CONTROL (OPTION) Schematic # 1010397 ELEMENT ON INDICATOR TERMINAL HEAT ON TO HEATER ELEMENTS AMPHENOL 7 6 7 6 INPUT INPUT Figure 6-32. Electric Heat Control (Option) LeeBoy 8515D Conveyor Paver 6-65...
  • Page 200 Schematics NOTES 6-66 LeeBoy 8515D Conveyor Paver...

  • Page 201: Electric Heat Control - Heated Endgates (Option)

    Schematic # 1011311 ELEMENT ON INDICATOR LHEG LHLE LHEG HEAT TERMINAL HEAT ON TO HEATER RHEG HEAT ELEMENTS INITIATE AMPHENOL TIMER RHLE 7 6 7 6 RHEG Figure 6-33. Electric Heat Control - Heated Endgates (Option) LeeBoy 8515D Conveyor Paver 6-67...
  • Page 202 Schematics NOTES 6-68 LeeBoy 8515D Conveyor Paver...

  • Page 203: Hydraulic Schematic (1 Of 4)

    Schematics HYDRAULIC SCHEMATIC (1 OF 4) Schematic # 1014996 SLOPE SLOPE CUTOFF LIFT CUTOFF WING LEFT RIGHT LEFT LEFT HOPPER RIGHT LEFT SIDE Δ 7 6 7 6 Figure 6-34. Hydraulic Schematic (1 of 4) LeeBoy 8515D Conveyor Paver 6-69...
  • Page 204 Schematics NOTES 6-70 LeeBoy 8515D Conveyor Paver...

  • Page 205: Hydraulic Schematic (2 Of 4)

    Schematics HYDRAULIC SCHEMATIC (2 OF 4) Schematic # 1014996 SLOPE SLOPE CUTOFF LIFT CUTOFF WING LEFT RIGHT LEFT LEFT HOPPER RIGHT LEFT SIDE 7 6 7 6 Figure 6-35. Hydraulic Schematic (2 of 4) LeeBoy 8515D Conveyor Paver 6-71...
  • Page 206 Schematics NOTES 6-72 LeeBoy 8515D Conveyor Paver...

  • Page 207: Hydraulic Schematic (3 Of 4)

    HYDRAULIC SCHEMATIC (3 OF 4) Schematic # 1014996 Δ 7 6 7 6 ” SLOPE SLOPE CUTOFF LIFT CUTOFF WING LEFT RIGHT LEFT LEFT HOPPER RIGHT LEFT SIDE Figure 6-36. Hydraulic Schematic (3 of 4) LeeBoy 8515D Conveyor Paver 6-73...
  • Page 208 Schematics NOTES 6-74 LeeBoy 8515D Conveyor Paver...

  • Page 209: Hydraulic Schematic (4 Of 4)

    Schematics HYDRAULIC SCHEMATIC (4 OF 4) Schematic # 1014996 SLOPE SLOPE CUTOFF LIFT CUTOFF WING LEFT RIGHT LEFT LEFT HOPPER RIGHT LEFT SIDE 7 6 7 6 Figure 6-37. Hydraulic Schematic (4 of 4) LeeBoy 8515D Conveyor Paver 6-75...
  • Page 210 Schematics NOTES 6-76 LeeBoy 8515D Conveyor Paver...

  • Page 211: Illustrated Parts List

    Screed Non-Sloping Overview ..... . . 7-52 Screed Frame Sloping - Propane ..... . 7-54 LeeBoy Model 8515D Conveyor Paver...
  • Page 212 815HD Series Slide Plate Assembly ....7-120 815HD Series Extension Assembly (Left) ....7-122 LeeBoy Model 8515D Conveyor Paver...
  • Page 213 HD Heated Endgate Assembly - Option (3 of 3) ....7-142 HD Heated LeeBoy Edge Endgate Assembly - Option (1 of 3) ..7-144 HD Heated LeeBoy Edge Endgate Assembly - Option (2 of 3) .
  • Page 214 Illustrated Parts List LeeBoy Model 8515D Conveyor Paver...

  • Page 215: Quick Reference

    Illustrated Parts List Quick Reference FILTERS/STRAINERS ELECTRICAL COMPONENTS Engine Description Part # Description Part # Oil Filter 986537-03 5A Fuse (1) 36746 Fuel/Water Separator Filter 1009253-19 10A Fuse (3) 36340 Fuel Filter 1009253-18 15A Fuse (1) 36341 Air Cleaner, Primary 1009253-17 20A Fuse (5) 36342...

  • Page 216: Sprocket Drive Track System - 4 Roller Undercarriage

    Illustrated Parts List Sprocket Drive Track System - 4 Roller Undercarriage 51,45 42,43 44,45 46,43 32,33 49,50 47,48 47,48 Figure 7-1 Sprocket Drive Track System (1 of 2) LeeBoy Model 8515D Conveyor Paver...
  • Page 217 Illustrated Parts List Sprocket Drive Track System - 4 Roller Undercarriage (1 of 2) Item Part Number Qty. Description Remarks 1009869 Group, Drive Poly Track, Comer 8 51 1 0 1 P Assembly, Track, One Side, w/Poly Pads Includes 3 & 15 8 51 1 0 2 Chain Rail, Track Drive (1) Link Shown for Reference...
  • Page 218 Illustrated Parts List Sprocket Drive Track System - 4 Roller Undercarriage 51,45 42,43 44,45 46,43 32,33 49,50 47,48 47,48 Figure 7-1 Sprocket Drive Track System (2 of 2) LeeBoy Model 8515D Conveyor Paver...
  • Page 219 Illustrated Parts List Sprocket Drive Track System - 4 Roller Undercarriage (2 of 2) Item Part Number Qty. Description Remarks 8 5 0 1 3 0 Bearing, Auger, Axle, Idler 9 8 0 0 3 2 Assembly, Roller, Push Bar, w/Bearings / Shaft 9 8 0 0 3 4 Shaft, Push Bar Roller 8 52 6 6 4...

  • Page 220: Rubber Track Undercarriage - 5 Roller Undercarriage

    Illustrated Parts List Rubber Track Undercarriage - 5 Roller Undercarriage Figure 7-2 Rubber Track Undercarriage 7-10 LeeBoy Model 8515D Conveyor Paver...
  • Page 221 Illustrated Parts List Rubber Track Undercarriage - 5 Roller Undercarriage Item Part Number Qty. Description Remarks 1 0 0 9 873 Under Carriage, 8515, Rubber (Left) 1 0 0 9 874 Under Carriage, 8515, Rubber (Right) 8 1 1 3 6 2 Motor, Hydraulic, Drive, 2 Speed 1 0 0 87 7 9 Torque Hub, 47.6:1, w/Brake...

  • Page 222: Conveyor Drive Assembly (1 Of 2)

    Illustrated Parts List Conveyor Drive Assembly (1 of 2) 39,40,41 Figure 7-3 Conveyor Drive Assembly 7-12 LeeBoy Model 8515D Conveyor Paver...
  • Page 223 Illustrated Parts List Conveyor Drive Assembly (1 of 2) Item Part Number Qty. Description Remarks 8 51 6 2 6 S R V Assembly, Conveyor, Complete Not include 1,2,3,4,10,11 8 51 6 2 7S R V Assembly, Bed, 8500 Conveyor Not Shown 1 0 0 - 8 -1 3 - 3 2- 5 CSHH, 1/2-13 x 2.00, GR5...

  • Page 224: Conveyor Drive Assembly (2 Of 2)

    Illustrated Parts List Conveyor Drive Assembly (2 of 2) 39,40,41 Figure 7-3 Conveyor Drive Assembly 7-14 LeeBoy Model 8515D Conveyor Paver...
  • Page 225 Illustrated Parts List Conveyor Drive Assembly (2 of 2) Item Part Number Qty. Description Remarks 8 51 6 51 Assembly, Tube, Conveyor Rear Drive 1 0 0 -1 0 -1 1 -1 6 - 5 F CSHH, 5/8-11 x 1.00, GR5, FT 8 51 1 28 S R V Scraper, Conveyor 41 0 070...

  • Page 226: Hopper Components (1 Of 2)

    Illustrated Parts List Hopper Components (1 of 2) 1 & 2 20 & 21 1 & 2 40,41,42 37,38,39 34,35,36 Figure 7-4 Hopper Components 7-16 LeeBoy Model 8515D Conveyor Paver...
  • Page 227 Illustrated Parts List Hopper Components (1 of 2) Item Part Number Qty. Description Remarks 9 8 070 3 S R V Assembly, Side Wing, 8515 (Right) 9 8 070 2 S R V Assembly, Side Wing, 8515 (Left) 6 1 0 1 1 0 Cylinder, Hydraulic, 2.00 x 8.00 9 1 0 14 5 - 0 1 Seal Kit...

  • Page 228: Hopper Components (2 Of 2)

    Illustrated Parts List Hopper Components (2 of 2) 1 & 2 20 & 21 1 & 2 40,41,42 37,38,39 34,35,36 Figure 7-4 Hopper Components 7-18 LeeBoy Model 8515D Conveyor Paver...
  • Page 229 Illustrated Parts List Hopper Components (2 of 2) Item Part Number Qty. Description Remarks 9 8 5 5 8 1 Front Lip Clamp 1 0 0 - 8 -1 3 - 3 2- 5 F CSHH, 1/2-13 x 2.00, GR5, FT 1 0 0 - 8 -1 3 -24 - 5 F CSHH, .1/2-13 x 1.50, GR5, FT 3 0 2- 8...

  • Page 230: Auger Assembly

    Illustrated Parts List Auger Assembly 28 29 Figure 7-5 Auger Assembly 7-20 LeeBoy Model 8515D Conveyor Paver...
  • Page 231 Illustrated Parts List Auger Assembly Item Part Number Qty. Description Remarks 9 8 1 6 8 5 Assembly, Auger Motor Cover, 8515 9 8 1 6 8 8 S R V Chain Cover, 8515 8 6 0 0 3 0 Sprocket, 800/8500 Auger 1 0 0 5 8 0 3 Hydraulic Motor, Conveyor Main...

  • Page 232: Conveyor Drive Cutoff / Screed Lift Cylinders

    Illustrated Parts List Conveyor Drive Cutoff / Screed Lift Cylinders Figure 7-6 Conveyor Drive Cutoff / Screed Lift Cylinders 7-22 LeeBoy Model 8515D Conveyor Paver...
  • Page 233 Illustrated Parts List Conveyor Drive Cutoff / Screed Lift Cylinders Item Part Number Qty. Description Remarks 1 0 0 5 8 0 3 Hydraulic Motor, Conveyor Main 8 51 14 8 S R V Bolt, Conveyor Drive Chain Adjuster 8 51 14 9 S R V Mount, Conveyor Drive Motor 8 51 1 2 1 Chain, Conveyor Drive (#80)

  • Page 234: Hydraulic Components / (Left) Side Fuel Tank

    Illustrated Parts List Hydraulic Components / (Left) Side Fuel Tank 14,15 Figure 7-7 Hydraulic Components / Fuel Tank 7-24 LeeBoy Model 8515D Conveyor Paver...
  • Page 235 Illustrated Parts List Hydraulic Components / (Left) Side Fuel Tank Item Part Number Qty. Description Remarks 14 0 0 3 0 H L Cap, Hydraulic Tank, Lockable 14 0 0 3 0 F N Filler Neck 1 4 0 0 3 0 G K Strainer &...

  • Page 236: Hydraulic Test Port Assembly

    Illustrated Parts List Hydraulic Test Port Assembly Figure 7-8 Hydraulic Test Port Assembly 7-26 LeeBoy Model 8515D Conveyor Paver...
  • Page 237 Illustrated Parts List Hydraulic Test Port Assembly Item Part Number Qty. Description Remarks 1 0 1 3 8 0 5 Plate, Bracket, Common Test Port 1 0 1 3 5 8 3 Test Port, Hydraulic, To #4 JIC Bulkhead 1 0 14 0 5 8 Decal, Info, Test Port 1 0 1 3 5 9 5 Kit, Pressure Test, Hydraulic...

  • Page 238: H1 Pump & Controls

    Illustrated Parts List H1 Pump & Controls Figure 7-9 H1 Pump & Controls 7-28 LeeBoy Model 8515D Conveyor Paver...
  • Page 239 Illustrated Parts List H1 Pump & Controls Item Part Number Qty. Description Remarks 9 8 6 51 9 Pump, Hydraulic Single w/EDC (H-1 Pump) 9 8 6 51 9 - 0 1 Coil, Control Bypass H-1 Pump Not Shown 9 8 6 51 9 - 0 2 Nut, Plastic, H-1 Pump Not Shown 9 8 6 51 9 - 0 3...

  • Page 240: Kubota T4F Engine Assembly (1 Of 3)

    Illustrated Parts List Kubota T4F Engine Assembly (1 of 3) Figure 7-10 Kubota T4F Engine Assembly (1 of 3) 7-30 LeeBoy Model 8515D Conveyor Paver...
  • Page 241 Illustrated Parts List Kubota T4F Engine Assembly (1 of 3) Item Part Number Qty. Description Remarks 1 0 1 3 1 5 4 Engine, Kubota, T4F, 74HP, 8515 9 8 8 6 73 -1 3 Assembly, Radiator/Cooler, Kubota 1 0 0 2 1 8 4 - 0 4 Cap, Radiator, 13.5 PSI, 2.25 Neck 1 0 0 1 1 6 6 - 57 Isolator, Radiator, Upper Mount...

  • Page 242: Kubota T4F Engine Assembly (2 Of 3)

    Illustrated Parts List Kubota T4F Engine Assembly (2 of 3) Figure 7-11 Kubota T4F Engine Assembly (2 of 3) 7-32 LeeBoy Model 8515D Conveyor Paver...
  • Page 243 Illustrated Parts List Kubota T4F Engine Assembly (2 of 3) Item Part Number Qty. Description Remarks 1 0 1 3 1 5 4 Engine, Kubota, T4F, 74HP, 8515 1 0 1 0 25 5 Assembly, Air Breather 1 0 0 9 25 3 -1 7 Filter, Air, Primary Not Shown 1 0 0 9 25 3 -1 9...

  • Page 244: Kubota T4F Engine Assembly (3 Of 3)

    Illustrated Parts List Kubota T4F Engine Assembly (3 of 3) Figure 7-12 Kubota Engine Assembly (3 of 3) 7-34 LeeBoy Model 8515D Conveyor Paver...
  • Page 245 Illustrated Parts List Kubota T4F Engine Assembly (3 of 3) Item Part Number Qty. Description Remarks 1 0 1 3 1 5 4 Engine, Kubota, T4F, 74HP, 8515 1 0 0 2 6 76 - 0 2 Assembly, Drive Plate 1 0 0 2 6 76 - 0 3 Coupling, Drive Plate 1 0 0 1 1 6 6 - 0 3...

  • Page 246: Kubota Sheet Metal Covers

    Illustrated Parts List Kubota Sheet Metal Covers Figure 7-13 Kubota Sheet Metal Covers 7-36 LeeBoy Model 8515D Conveyor Paver...
  • Page 247 Illustrated Parts List Kubota Sheet Metal Covers Item Part Number Qty. Description Remarks 9 876 2 1 Toeboard, Driver Side 9 876 1 6 Toeboard, Passenger Side 1 0 1 0 4 4 9 S R V Weldment Cover, Center, Tier 4I 1 0 0 9 3 47 Cover, Right Side SM 987623...

  • Page 248: Spray Down

    Illustrated Parts List Spray Down WASHDOWN TANK LEFT SIDE HOSE REEL & SPRAY NOZZLE RIGHT SIDE HOSE REEL & SPRAY NOZZLE Figure 7-14 Spray Down 7-38 LeeBoy Model 8515D Conveyor Paver...
  • Page 249 Illustrated Parts List Spray Down Item Part Number Qty. Description Remarks 1011885 Kit, Spray Down Pump w/Cut Off 1008061 Hose, Spraydown, 4 Ft., 5LOLOA-JFJX-OPEN-108 To Left Hose Reel 1008060 Hose Spraydown, 9 Ft., 5LOLA-JFJX-OPRN-48 To Right Hose Reel 38579 Hose, 06, Low Pressure Push-On To Tank 920200 Reel, w/Hose, Spraydown, .312 Diameter Hose...

  • Page 250: Screed Arm Assembly With Toe Point

    Illustrated Parts List Screed Arm Assembly With Toe Point Figure 7-15 Screed Arm Assembly w/Toe Point 7-40 LeeBoy Model 8515D Conveyor Paver...
  • Page 251 Illustrated Parts List Screed Arm Assembly With Toe Point Item Part Number Qty. Description Remarks 8 51 2 0 6 S R V Extension, Screed Arm 9 8 4 8 9 6 S R V Assembly, Screed Arm, 8515 (Right) R E F 9 8 4 8 97S R V Assembly, Screed Arm, 8515 (Left)

  • Page 252: Propane Heater And Automatic Ignitors

    Illustrated Parts List Propane Heater And Automatic Ignitors Figure 7-16 Propane Heaters and Igniters 7-42 LeeBoy Model 8515D Conveyor Paver...
  • Page 253 Illustrated Parts List Propane Heater And Automatic Ignitors Item Part Number Qty. Description Remarks 2 3 0 0 1 0 LPG Tank, 20 lbs. 982515 Regulator, 0 - 60 PSI, LP Includes 2 - 5 2 3 0 0 3 0 Adapter, POL 2 3 0 1 1 0 Gauge, LPG Pressure...

  • Page 254: Control Valve Assembly

    Illustrated Parts List Control Valve Assembly Figure 7-17 Control Valve Assembly 7-44 LeeBoy Model 8515D Conveyor Paver...
  • Page 255 Illustrated Parts List Control Valve Assembly Item Part Number Qty. Description Remarks 1 0 1 1 728 Manifold, Hydraulic, 9 Station, 7 Valve 1 0 1 1 728 - 0 1 Valve, Directional Solenoid 1 0 1 1 728 - 0 2 Coil, 12VDC w/Deutsch Connector 9 8 3 6 4 3 - 0 6 Valve, Piloted Logic Element...

  • Page 256: Lower Hydraulic Manifold - 6 Valve

    Illustrated Parts List Lower Hydraulic Manifold - 6 Valve Figure 7-18 Lower Hydraulic Manifold - 6 Valve 7-46 LeeBoy Model 8515D Conveyor Paver...
  • Page 257 Illustrated Parts List Lower Hydraulic Manifold- 6 Valve Item Part Number Qty. Description Remarks 9 8 3 6 4 4 Manifold, Hydraulic, 6 Valve, Adjustable Relief 9 8 3 6 4 4 - 0 1 Coil, 12VDC SV12, Generator 9 8 3 6 4 4 - 0 2 Valve, Cartridge SV12 Right Auger 9 8 3 6 4 4 - 0 2...

  • Page 258: Dash Assembly

    Illustrated Parts List Dash Assembly 22,23,24,25 18,19 29 30 1010027 Figure 7-19 Dash Assembly 7-48 LeeBoy Model 8515D Conveyor Paver...
  • Page 259 Item Part Number Qty. Description Remarks 1 0 1 3 6 3 0 Assembly, Dash 8515D T4F 8 51 3 9 0 Switch, Toggle (Left) Auto Augers 9 0 0 0 3 0 Switch, Toggle 9 0 0 0 8 0...

  • Page 260: Screed Sloping Overview

    Illustrated Parts List Screed Sloping Overview Figure 7-20 Screed Sloping Overview 7-50 LeeBoy Model 8515D Conveyor Paver...
  • Page 261 Illustrated Parts List Screed Sloping Overview Item Ref. Description Remarks Figure 7-38 Screed Citrus Tank and Electric Heat Control Box 7-39 Screed Vibrator Assembly (Left) 7-39 Screed Vibrator Assembly (Right) 7-37 Screed Pull Arm and Remote Control Box (Right) Sloping & Non-Sloping 7-35 Screed Endgate Assembly (Right) 7-42...

  • Page 262: Screed Non-Sloping Overview

    Illustrated Parts List Screed Non-Sloping Overview Figure 7-21 Screed Non-Sloping Overview 7-52 LeeBoy Model 8515D Conveyor Paver...
  • Page 263 Illustrated Parts List Screed Non-Sloping Overview Item Ref. Description Remarks Figure 7-38 Screed Citrus Tank and Electric Heat Control Box 7-39 Screed Vibrator Assembly (Left) 7-39 Screed Vibrator Assembly (Right) 7-37 Screed Pull Arm and Remote Control Box (Right) Sloping & Non-Sloping 7-35 Screed Endgate Assembly (Right) 7-42...

  • Page 264: Screed Frame Sloping - Propane

    Illustrated Parts List Screed Frame Sloping - Propane 16,17 Figure 7-22 Screed Frame Sloping - Propane 7-54 LeeBoy Model 8515D Conveyor Paver...
  • Page 265 Illustrated Parts List Screed Frame Sloping - Propane Item Part Number Qty. Description Remarks 1 0 0 4 9 6 9 S R V Screed Base, 8515 Propane Slope Includes item 18, 19, 20 870 1 82 Assembly, Crown & Valley, Rear 870 1 72 Assembly, Crown &...

  • Page 266: Screed Frame Non-Sloping - Propane

    Illustrated Parts List Screed Frame Non-Sloping - Propane Figure 7-23 Screed Frame Non-Sloping - Propane 7-56 LeeBoy Model 8515D Conveyor Paver...
  • Page 267 Illustrated Parts List Screed Frame Non-Sloping - Propane Item Part Number Qty. Description Remarks 1 0 0 0 251 S R V Group, Screed Base 8500 Series Prop Includes item 14, 15, 16 870 1 82 Assembly, Crown & Valley, Rear 870 1 72 Assembly, Crown &...

  • Page 268: Extension Single Adjust Assembly - Propane (Left)

    Illustrated Parts List Extension Single Adjust Assembly - Propane (Left) Figure 7-24 Extension Single Adjust Assembly - Propane (Left) 7-58 LeeBoy Model 8515D Conveyor Paver...
  • Page 269 Illustrated Parts List Extension Single Adjust Assembly - Propane (Left) Item Part Number Qty. Description Remarks 859394SRV Assembly, Insert, Propane, 8500, (Left) 8 51 1 82 S R V Assembly, Heat Box, Propane, Single Adjust 8 51 1 8 5 S R V Assembly Extension Adjusting Screw 870 0 3 0 Bearing, Screed Flight Screw...

  • Page 270: Extension Single Adjust Assembly - Propane (Right)

    Illustrated Parts List Extension Single Adjust Assembly - Propane (Right) Figure 7-25 Extension Single Adjust Assembly - Propane (Right) 7-60 LeeBoy Model 8515D Conveyor Paver...
  • Page 271 Illustrated Parts List Extension Single Adjust Assembly - Propane (Right) Item Part Number Qty. Description Remarks 859395SRV Assembly, Insert, Propane, 8500 (Right) 8 51 1 82 S R V Assembly, Heat Box, Propane, Single Adjusting 8 51 1 8 5 S R V Assembly, Extension Adjusting Screw 870 0 3 0 Bearing, Screed Flight Screw...

  • Page 272: Extension Double Adjust Assembly - Propane (Left)

    Illustrated Parts List Extension Double Adjust Assembly - Propane (Left) Figure 7-26 Extension Double Adjust Assembly - Propane (Left) 7-62 LeeBoy Model 8515D Conveyor Paver...
  • Page 273 Illustrated Parts List Extension Double Adjust Assembly - Propane (Left) Item Part Number Qty. Description Remarks 9 8 3 41 0 S R V Assembly, Insert, Slope, Prop (Left) With Slope 983409-1SRV Assembly, Insert, Propane (Left) (Not Shown) Without Slope 9 8 8 3 1 8 S R V Assembly, Heat Box, Propane, 4 Adjust 1 0 0 2 73 5...

  • Page 274: Extension Double Adjust Assembly - Propane (Right)

    Illustrated Parts List Extension Double Adjust Assembly - Propane (Right) Figure 7-27 Extension Double Adjust Assembly - Propane (Right) 7-64 LeeBoy Model 8515D Conveyor Paver...
  • Page 275 Illustrated Parts List Extension Double Adjust Assembly - Propane (Right) Item Part Number Qty. Description Remarks 983409SRV Assembly, Insert, Slope, Prop (Right) With Slope 983410-1SRV Assembly, Insert, Propane (Right) (Not Shown) Without Slope 9 8 8 3 1 8 S R V Assembly, Heat Box, Propane, 4 Adjust 1 0 0 2 73 6 Assembly, Hinge...

  • Page 276: Screed Frame Sloping - Electric

    Illustrated Parts List Screed Frame Sloping - Electric Figure 7-28 Screed Frame Sloping - Electric 7-66 LeeBoy Model 8515D Conveyor Paver...
  • Page 277 Illustrated Parts List Screed Frame Sloping - Electric Item Part Number Qty. Description Remarks 9 8 5 5 47S R V Screed Base, 8515 Electric Slope Includes item 18, 19, 20 870 1 82 Assembly, Crown & Valley, Rear 870 1 72 Assembly, Crown &...

  • Page 278: Screed Frame Non-Sloping - Electric

    Illustrated Parts List Screed Frame Non-Sloping - Electric Figure 7-29 Screed Frame Non-Sloping - Electric 7-68 LeeBoy Model 8515D Conveyor Paver...
  • Page 279 Illustrated Parts List Screed Frame Non-Sloping - Electric Item Part Number Qty. Description Remarks 9 8 9 37 7S R V Group, Screed Base 8500 Series Electric Includes item 14, 15, 16 870 1 82 Assembly, Crown & Valley, Rear 870 1 72 Assembly, Crown &...

  • Page 280: Extension Single Adjust Assembly - Electric (Left)

    Illustrated Parts List Extension Single Adjust Assembly - Electric (Left) Figure 7-30 Extension Single Adjust Assembly - Electric (Left) 7-70 LeeBoy Model 8515D Conveyor Paver...
  • Page 281 Illustrated Parts List Extension Single Adjust Assembly - Electric (Left) Item Part Number Qty. Description Remarks 9 8 5 5 6 1 S R V Assembly, Insert, Electric, 8500 (Left) 9 87872 S R V Assembly, Heat Box, Electric, Single Adjust 8 51 1 8 5 S R V Assembly, Extension Adjust Screw 870 0 3 0...

  • Page 282: Extension Single Adjust Assembly - Electric (Right)

    Illustrated Parts List Extension Single Adjust Assembly - Electric (Right) Figure 7-31 Extension Single Adjust Assembly - Electric (Right) 7-72 LeeBoy Model 8515D Conveyor Paver...
  • Page 283 Illustrated Parts List Extension Single Adjust Assembly - Electric (Right) Item Part Number Qty. Description Remarks 9 8 5 5 6 2 S R V Assembly, Insert, Electric, 8500 (Right) 9 87872 S R V Assembly, Heat Box, Electric, Single Adjust 8 51 1 8 5 S R V Assembly, Extension Adjust Screw 870 0 3 0...

  • Page 284: Extension Double Adjust Assembly - Electric (Left)

    Illustrated Parts List Extension Double Adjust Assembly - Electric (Left) Figure 7-32 Extension Double Adjust Assembly - Electric (Left) 7-74 LeeBoy Model 8515D Conveyor Paver...
  • Page 285 Illustrated Parts List Extension Double Adjust Assembly - Electric (Left) Item Part Number Qty. Description Remarks 9 8 4 3 0 5 S R V Assembly, Insert, Slope, Electric (Left) With Slope 9 8 4 3 0 5 -1 S R V Assembly, Insert, Electric (Left) (Not Shown) Without Slope 9 8 8 3 1 9 S R V...

  • Page 286: Extension Double Adjust Assembly - Electric (Right)

    Illustrated Parts List Extension Double Adjust Assembly - Electric (Right) Figure 7-33 Extension Double Adjust Assembly - Electric (Right) 7-76 LeeBoy Model 8515D Conveyor Paver...
  • Page 287 Illustrated Parts List Extension Double Adjust Assembly - Electric (Right) Item Part Number Qty. Description Remarks 984306SRV Assembly, Insert, Slope, Electric (Right) With Slope 9 8 4 3 0 6 -1 S R V Assembly, Insert, Electric (Right) (Not Shown) Without Slope 9 8 8 3 1 9 S R V Assembly, Heat Box, Electric, 4 Adjust 1 0 0 2 73 6 S R V...

  • Page 288: Endgate Assembly (Left)

    Illustrated Parts List Endgate Assembly (Left) Figure 7-34 Endgate Assembly (Left) 7-78 LeeBoy Model 8515D Conveyor Paver...
  • Page 289 Illustrated Parts List Endgate Assembly (Left) Item Part Number Qty. Description Remarks 983308SRV Assembly, Jointer, 8515 (Left) 890092SRV Assembly, Depth Screw, Screed 2 0 2-1 2-1 0 - 5 Nut, Hex, Jam 3/4-10, GR5 1 0 0 -14 - 9 - 3 2- 5 F CSHH, 7/8-9 x 2.00, GR5, FT 890132LSRV Bracket, Depth Screw Control (Left)

  • Page 290: Endgate Assembly (Right)

    Illustrated Parts List Endgate Assembly (Right) Figure 7-35 Endgate Assembly (Right) 7-80 LeeBoy Model 8515D Conveyor Paver...
  • Page 291 Illustrated Parts List Endgate Assembly (Right) Item Part Number Qty. Description Remarks 983309SRV Assembly, Jointer, 8515 (Right) 890092SRV Assembly, Depth Screw, Screed 2 0 2-1 2-1 0 - 5 Nut, Hex Jam, 3/4-10, GR5 1 0 0 -14 - 9 - 3 2- 5 F CSHH, 7/8-9 x 2.00, GR5, FT 890132RSRV Bracket, Depth Screw Control (Right)

  • Page 292: Screed Pull Arm Assembly (Left)

    Illustrated Parts List Screed Pull Arm Assembly (Left) LEFT EXTENSION LEFT AUGER 10,11 LEFT EXTENSION SLOPE RAISE LEFT LEFT AUGER SLOPE LOWER 859784 Figure 7-36 Screed Pull Arm Assembly (Left) 7-82 LeeBoy Model 8515D Conveyor Paver...
  • Page 293 Illustrated Parts List Screed Pull Arms Assembly (Left) Item Part Number Qty. Description Remarks 9 8 4 8 97S R V Assembly, Screed Arm, 8515 (Left) 9 8 4 5 3 5 L Enclosure, Electric 2 SW, LW Control (Left) Non-Sloping Extension 9 8 4 5 3 4 L Enclosure, Electric 3 SW, LW Control (Left)

  • Page 294: Screed Pull Arm Assembly (Right)

    Illustrated Parts List Screed Pull Arm Assembly (Right) LEFT EXTENSION LEFT AUGER 10,11 LEFT EXTENSION SLOPE RAISE LEFT LEFT AUGER SLOPE LOWER 859784 Figure 7-37 Screed Pull Arm Assembly (Right) 7-84 LeeBoy Model 8515D Conveyor Paver...
  • Page 295 Illustrated Parts List Screed Pull Arms Assembly (Right) Item Part Number Qty. Description Remarks 9 8 4 8 9 6 S R V Assembly, Screed Arm, 8515 (Right) 9 8 4 5 3 5 R Enclosure, Electric, 2 SW, LW Control (Right) Non-Sloping Extension 9 8 4 5 3 4 R Enclosure, Electric, 3 SW, LW Control (Right)

  • Page 296: Citrus Tank & Heat Control Box

    Illustrated Parts List Citrus Tank & Heat Control Box 14,15,16 17,18,19 Figure 7-38 Citrus Tank & Heat Control Box 7-86 LeeBoy Model 8515D Conveyor Paver...
  • Page 297 Illustrated Parts List Citrus Tank & Heat Control Box Item Part Number Qty. Description Remarks 9 8 57 7 7S R V Assembly, Screed, Citrus, Tank, Propane Includes Item 3 1 0 0 8 8 6 2 S R V Assembly, Screed, Citrus, Tank, Electric Includes Item 3 1 4 0 0 3 0 F L...

  • Page 298: Vibrator Assembly (Left)

    Illustrated Parts List Vibrator Assembly (Left) Figure 7-39 Vibrator Assembly (Left) 7-88 LeeBoy Model 8515D Conveyor Paver...
  • Page 299 Illustrated Parts List Vibrator Assembly (Left) Item Part Number Qty. Description Remarks 9 82 9 6 5 L S R V Assembly, Vibrator (Left) 9 82 9 6 5 L-1 Vibrator Housing (Left) 8 8 0 0 3 0 Coupling Half, 1.00, Vibrator Shaft 28 0 0 4 0 Insert, 3-Jaw Coupling 28 0 0 3 0...

  • Page 300: Walk Board Assembly

    Illustrated Parts List Walk Board Assembly Figure 7-40 Walk Board Assembly 7-90 LeeBoy Model 8515D Conveyor Paver...
  • Page 301 Illustrated Parts List Walk Board Assembly Item Part Number Qty. Description Remarks 3 6 0 0 1 0 Assembly, Seat w /Armrest, White 9 8 8 6 4 0 S R V Assembly, New Style Seat Post, Short 728 3 6 Pin, .50 x 3.00 w/Cotter Hairpin 9 870 5 6 S R V Assembly, Walk Board, Long...

  • Page 302: Slide Plate Assembly

    Illustrated Parts List Slide Plate Assembly Figure 7-41 Slide Plate Assembly 7-92 LeeBoy Model 8515D Conveyor Paver...
  • Page 303 Illustrated Parts List Slide Plate Assembly Item Part Number Qty. Description Remarks 1 0 0 2 1 8 6 Assembly, Slide Plate, w/Chrome Rods 1 0 0 2 1 8 1 Assembly, Slide Plate 9 8 8 5 8 8 Bushing 8 51 25 6 Snap Ring...

  • Page 304: Screed Miscellaneous Components

    Illustrated Parts List Screed Miscellaneous Components Figure 7-42 Screed Miscellaneous Components 7-94 LeeBoy Model 8515D Conveyor Paver...
  • Page 305 Illustrated Parts List Screed Miscellaneous Components Item Part Number Qty. Description Remarks 8 51 1 9 1 Cylinder, Hydraulic, 2.00 x 12.00/30.00 x 1.25 (Left) Non Sloping Screed 8 51 1 9 2 Cylinder, Hydraulic, 2.00 x 12.00/30.00 x 1.25 (Right) Non Sloping Screed 8 51 1 9 1 - 0 1 Seal Kit, Cylinder, Hydraulic, 2.00 x 12.00/30.00 x 1.25...

  • Page 306: Generator

    Illustrated Parts List Generator Figure 7-43 Generator 7-96 LeeBoy Model 8515D Conveyor Paver...
  • Page 307 Illustrated Parts List Generator Item Part Number Qty. Description Remarks 987893SRV Assembly, Generator, Hydraulic 988176SRV Generator 986994SRV Motor, Hydraulic, Generator 985880 Breaker, Main 986992 Manifold, Generator, w/Flow Control 1007253 Power Cord, Bulkhead to Control Box 1007254 Harness, Electric Heat, Gen. to Bulkhead 986658 Capacitor, Generator, 40 uF Not Shown...

  • Page 308: Power Crown (Option)

    Illustrated Parts List Power Crown (Option) Figure 7-44 Power Crown (Option) 7-98 LeeBoy Model 8515D Conveyor Paver...
  • Page 309 Illustrated Parts List Power Crown (Option) Item Part Number Qty. Description Remarks 9 8 6 6 4 0 Motor, Power Crown 9 8 6 6 37S R V Assembly, Crown Adjustment Both Left and Right 986636 Rod Extension (Right) 986650 Rod Extension (Left) 9 8 6 6 4 3 Cover, Power Crown...

  • Page 310: Strike Offs And Extensions (Option )

    Strike Offs And Extensions (Option ) STRIKE OFF PLATE OPTIONS 1 & 2 INSTALLATION OF CUTOFF STEP 1 STEP 2 ROLL-UP CURB ATTACHMENT - 24” EXTENSION - 6” Figure 7-45 Strike Offs & Extension - Option 7-100 LeeBoy Model 8515D Conveyor Paver...
  • Page 311 Illustrated Parts List Strike Offs And Extensions (Option) Item Part Number Qty. Description Remarks 8 6 0 0 9 1 L S R V Strike Off, 12” (Left) 8 6 0 0 9 1 R S R V Strike Off, 12” (Right) 860095LSRV Strike Off, 24”...

  • Page 312: Paver Leveling Control Topcon System 4 (Option)

    Illustrated Parts List Paver Leveling Control TOPCON System 4 (Option) Figure 7-46 Paper Leveling Control TopCon System 4 7-102 LeeBoy Model 8515D Conveyor Paver...
  • Page 313 Illustrated Parts List Paver Leveling Control TopCon System 4 (Option) Item Part Number Qty. Description Remarks 851241SRV Housing, Rear Slide Bar 851242SRV Bar, Adjustable Slide 920070 Thumb Screw, 3/8-16 x 1.00 851243SRV Housing, Front Slide Bar 204-8-13-5 Nut, Lock, Stover, 1/2-13, GR5 851249SRV Skid 100-8-13-40-5...

  • Page 314: Paver Leveling Control Topcon System P-32 (Option)

    Illustrated Parts List Paver Leveling Control TOPCON System P-32 (Option) Figure 7-47 Paver Leveling Control TopCon System P-32 (Option) 7-104 LeeBoy Model 8515D Conveyor Paver...
  • Page 315 Illustrated Parts List Paver Leveling Control TopCon System P-32 (Option) Item Part Number Qty. Description Remarks 9 8 3 414 -1 0 Assembly Temp. Bail w/Sleeves 9 8 3 414 - 0 1 TSD Sonic Tracker II 9 8 3 414 - 0 8 Coil Cord, 15 FT.

  • Page 316: Truck Hitch Assembly (Option)

    Illustrated Parts List Truck Hitch Assembly (Option) Figure 7-48 Truck Hitch Assembly (Option) 7-106 LeeBoy Model 8515D Conveyor Paver...
  • Page 317 Illustrated Parts List Truck Hitch Assembly (Option) Item Part Number Qty. Description Remarks 1 0 0 0 25 3 S R V Assembly, Truck Hitch Not Shown 9 3 0 0 1 5 Support, Pivot Bar 9 3 0 0 2 0 S R V Arm Extension (Right) 9 3 0 0 25 S R V Arm Extension (Left)

  • Page 318: 815Hd Series Screed 8515 Sloping Overview

    Illustrated Parts List 815HD Series Screed 8515 Sloping Overview Figure 7-49 815HD Series Screed - 8515 Sloping Figure List 7-108 LeeBoy Model 8515D Conveyor Paver...
  • Page 319 Illustrated Parts List 815HD Series Screed 8515 Sloping Overview Item Ref. Description Remarks Figure 7-62 Screed Citrus Tank and Electric Heat Control Box 7-53 Screed Vibrator Assembly (Left) 7-53 Screed Vibrator Assembly (Right) 7-61 Screed Pull Arm and Remote Control Box (Right) Sloping &...

  • Page 320: 815Hd Series Screed 8515 Non-Sloping Overview

    Illustrated Parts List 815HD Series Screed 8515 Non-Sloping Overview Figure 7-50 815HD Series Screed - 8515 Non-Sloping Figure List 7-110 LeeBoy Model 8515D Conveyor Paver...
  • Page 321 Illustrated Parts List 815HD Series Screed 8515 Non-Sloping Overview Item Ref. Description Remarks Figure 7-62 Screed Citrus Tank and Electric Heat Control Box 7-53 Screed Vibrator Assembly (Left) 7-53 Screed Vibrator Assembly (Right) 7-61 Screed Pull Arm and Remote Control Box (Right) Sloping &...

  • Page 322: 815Hd Series Screed Frame Sloping

    Illustrated Parts List 815HD Series Screed Frame Sloping Figure 7-51 815HD Series Screed Frame Sloping 7-112 LeeBoy Model 8515D Conveyor Paver...
  • Page 323 Illustrated Parts List 815HD Series Screed Frame Sloping Item Part Number Qty. Description Remarks 1007195 Group, Screed Frame, 815HD 983157 Assembly, Turnbuckle W/Ratchet 980182 Assembly, Crown & Valley, Rear 1008047 Chain, Roller, 60H x 39 Pitches 853411 Link, Master, #60 Chain 985125 Cover, Elements, Screed Base 981659...

  • Page 324: 815Hd Series Screed Frame Non-Sloping

    Illustrated Parts List 815HD Series Screed Frame Non-Sloping Figure 7-52 815HD Series Screed Non-Sloping 7-114 LeeBoy Model 8515D Conveyor Paver...
  • Page 325 Illustrated Parts List 815HD Series Screed Frame Non-Sloping Item Part Number Qty. Description Remarks 1007195SRV Group, Screed Frame, 815HD 983157 Assembly, Turnbuckle W/Ratchet 980182 Assembly, Crown & Valley, Rear 1008047 Chain, Roller, 60H X 39 Pitches 853411 Link, Master, #60 Chain 985125 Cover, Elements, Screed Base 985121...

  • Page 326: 815Hd Series Vibrator Assembly

    Illustrated Parts List 815HD Series Vibrator Assembly 11,12 Figure 7-53 815HD Series Vibrator Assembly 7-116 LeeBoy Model 8515D Conveyor Paver...
  • Page 327 Illustrated Parts List 815HD Series Vibrator Assembly Item Part Number Qty. Description Remarks 982965LSRV Assembly, Vibrator (Left) 982965L-1 Housing, Vibrator (Left) 880030 Coupling Half, 3 Jaw, 1" 280040 Insert, 3-Jaw Coupling 280030 Coupling Half, 3 Jaw, 5/8" 983405 Motor, Hydraulic, Gear, 1.17 Cir, "A" 982965RSRV Assembly, Vibrator (Right) 982965R-1...

  • Page 328: 815Hd Series Walk Board Assembly

    Illustrated Parts List 815HD Series Walk Board Assembly Figure 7-54 815HD Series Walk Board Assembly 7-118 LeeBoy Model 8515D Conveyor Paver...
  • Page 329 Illustrated Parts List 815HD Series Walk Board Assembly Item Part Number Qty. Description Remarks 987056SRV Assembly, Walkboard - Long 985163 Plate, Walkboard Hinge 100-8-13-20-5F CSHH, 1/2-13 X 1.25, GR5, FT 302-8 Washer, Lock, 1/2 200-8-13-5 Nut, Hex, 1/2-13, GR5 985549 Latch, Walkboard 250170 Spring, Extension...

  • Page 330: 815Hd Series Slide Plate Assembly

    Illustrated Parts List 815HD Series Slide Plate Assembly Figure 7-55 815HD Series Slide Plate Assembly 7-120 LeeBoy Model 8515D Conveyor Paver...
  • Page 331 Illustrated Parts List 815HD Series Slide Plate Assembly Item Part Number Qty. Description Remarks 1006416 Assembly, Slide w/Shafts, HD 1006445 Assembly, Slide w/o Shafts 1006417 Bushing, Fiber, 2.25 OD / 2.00 ID 1006415 Shaft, Screed Extension, Chromed, HD 7-121...

  • Page 332: 815Hd Series Extension Assembly (Left)

    Illustrated Parts List 815HD Series Extension Assembly (Left) 22 21 Figure 7-56 815HD Series Extension Assembly (Left) 7-122 LeeBoy Model 8515D Conveyor Paver...
  • Page 333 Illustrated Parts List 815HD Series Extension Assembly (Left) Item Part Number Qty. Description Remarks 1006380SRV Assembly, Extension Heatbox Not Include 4, 5 1008665SRV Weldment, Heatbox Cover 985123 Clamp, Element, Screed Extension 985120 Bar, .25 x 1.5 x 36 987890SRV Element, Heater, Screed, 41" 1006378SRV Assembly, Screed Extension, Slope (Left) Includes all items...

  • Page 334: 815Hd Series Extension Assembly (Right)

    Illustrated Parts List 815HD Series Extension Assembly (Right) Figure 7-57 815HD Series Extension Assembly (Right) 7-124 LeeBoy Model 8515D Conveyor Paver...
  • Page 335 Illustrated Parts List 815HD Series Extension Assembly (Right) Item Part Number Qty. Description Remarks 1006380SRV Assembly, Extension Heatbox Not Include 4, 5 1008665SRV Weldment, Heatbox Cover 985123 Clamp, Element, Screed Extension 985120 Bar, .25 x 1.5 x 36 987890SRV Element, Heater, Screed, 41" 1006379SRV Assembly, Screed Extension, Slope (Right) Includes all items...

  • Page 336: 815Hd Series Endgate Assembly (Left)

    Illustrated Parts List 815HD Series Endgate Assembly (Left) Figure 7-58 815HD Series Endgate Assembly (Left) 7-126 LeeBoy Model 8515D Conveyor Paver...
  • Page 337 Illustrated Parts List 815HD Series Endgate Assembly (Left) Item Part Number Qty. Description Remarks 1006443SRV Assembly, Endgate, HD (Left) Does Not Include items 8 - 11 1006442 Plate, Endgate 1006571 Bracket, Depth Screw Bottom Mount (Left) 980458 Bar, Tilt Screw Hold Down 980457 Shaft, Tilt Screw Swivel 890081SRV...

  • Page 338: 815Hd Series Endgate Assembly (Right)

    Illustrated Parts List 815HD Series Endgate Assembly (Right) Figure 7-59 815HD Series Endgate Assembly (Right) 7-128 LeeBoy Model 8515D Conveyor Paver...
  • Page 339 Illustrated Parts List 815HD Series Endgate Assembly (Right) Item Part Number Qty. Description Remarks 1006560SRV Assembly, Endgate, HD Right) Does Not Include items 8 - 11 1006442 Plate, Endgate 1006452 Bracket, Depth Screw Bottom Mount Right) 980458 Bar, Tilt Screw Hold Down 980457 Shaft, Tilt Screw Swivel 890081SRV...

  • Page 340: 815Hd Series Screed Pull Arm Assembly (Left)

    Illustrated Parts List 815HD Series Screed Pull Arm Assembly (Left) LEFT EXTENSION LEFT AUGER 17,18 13,14 LEFT EXTENSION SLOPE RAISE LEFT LEFT AUGER SLOPE LOWER 859784 Figure 7-60 815HD Series Screed Pull Arm Assembly (Left) 7-130 LeeBoy Model 8515D Conveyor Paver...
  • Page 341 Illustrated Parts List 815HD Series Screed Pull Arms Assembly (Left) Item Part Number Qty. Description Remarks 984534L Enclosure, Electric 3 Switch, Lower Control (Left) Sloping Extenion 984535L Enclosure, Electric 2 Switch, Lower Control (Left) Non-Sloping Extension 1006437SRV Assembly, Screed Arm, Slope (Left) 1011374SRV Assembly, Thickness 1011375...

  • Page 342: 815Hd Series Screed Pull Arm Assembly (Right)

    Illustrated Parts List 815HD Series Screed Pull Arm Assembly (Right) RIGHT EXTENSION RIGHT AUGER 17,18 13,14 RIGHT EXTENSION SLOPE RAISE RIGHT RIGHT AUGER SLOPE LOWER 859783 Figure 7-61 815HD Series Screed Pull Arm Assembly (Right) 7-132 LeeBoy Model 8515D Conveyor Paver...
  • Page 343 Illustrated Parts List 815HD Series Screed Pull Arms Assembly (Right) Item Part Number Qty. Description Remarks 984534R Enclosure, Electric 3 Switch, Lower Control (Right) Sloping Extenion 984535R Enclosure, Electric 2 Switch, Lower Control (Right) Non-Sloping Extension 1006438SRV Assembly, Screed Arm, Slope (Right) 1011374SRV Assembly, Thickness 1011375...

  • Page 344: 815Hd Series Citrus Tank & Heat Control Box

    Illustrated Parts List 815HD Series Citrus Tank & Heat Control Box 12,13,14 15,16,17 Figure 7-62 815HD Series Citrus Tank & Heat Control Box 7-134 LeeBoy Model 8515D Conveyor Paver...
  • Page 345 Illustrated Parts List 815HD Series Screed Citrus Tank & Heat Control Box Item Part Number Qty. Description Remarks 1 0 0 8 8 6 2 S R V Assembly, Screed, Citrus, Tank, Electric Includes Item 3 1 4 0 0 3 0 F L Cap, Fuel Tank, Lockable 1 4 0 0 3 0 G K Strainer &...

  • Page 346: 815Hd Series Screed Optional Components

    Illustrated Parts List 815HD Series Screed Optional Components 18 19 Figure 7-63 815HD Series Screed Optional Components 7-136 LeeBoy Model 8515D Conveyor Paver...
  • Page 347 Illustrated Parts List 815HD Series Screed Optional Components Item Part Number Qty. Description Remarks 1008168 Cover, Power Crown 1008667 Weldment, Power Crown Center 1008600 Plate, Power Crown Adjuster Not include bushing 1000960 Bushing, Composite, Power Crown 986640 Motor, Hydraulic, Danfoss 1008668SRV Assembly, Crown And Valley Front 980182...

  • Page 348: Hd Heated Endgate Assembly - Option (1 Of 3)

    Illustrated Parts List HD Heated Endgate Assembly - Option (1 of 3) LEFT ENDGATE RIGHT ENDGATE HEAT HEAT 1011180 Figure 7-64 HD Heated Endgate Assembly - Option (1 of 3) 7-138 LeeBoy Model 8515D Conveyor Paver...
  • Page 349 Illustrated Parts List HD Heated Endgate Assembly - Option (1 of 3) Item Part Number Qty. Description Remarks 1011211SRV Option, HD Heated Endgates 1011143SRV Assembly, Heated HD Endgate (Left) See Figure 7-65 1011144SRV Assembly, Heated HD Endgate (Right) See Figure 7-66 1011311 Assembly, Electric Heat Control See Figure 7-70...

  • Page 350: Hd Heated Endgate Assembly - Option (2 Of 3)

    Illustrated Parts List HD Heated Endgate Assembly - Option (2 of 3) 9,10,11 11,12,13 Figure 7-65 HD Heated Endgate Assembly - Option (2 of 3) 7-140 LeeBoy Model 8515D Conveyor Paver...
  • Page 351 Illustrated Parts List Heated Endgate Assembly - Option (2 of 3) Item Part Number Qty. Description Remarks 1011143SRV Assembly, Heated HD Endgate (Left) 1 0 1 1 14 8 Assembly, Heated HD Endgate (Left) 1 0 1 1 1 5 8 Element, Heating, 500W/220V, 30”...

  • Page 352: Hd Heated Endgate Assembly - Option (3 Of 3)

    Illustrated Parts List HD Heated Endgate Assembly - Option (3 of 3) 9,10,11 11,12,13 Figure 7-66 HD Heated Endgate Assembly - Option (3 of 3) 7-142 LeeBoy Model 8515D Conveyor Paver...
  • Page 353 Illustrated Parts List HD Heated Endgate Assembly - Option (3 of 3) Item Part Number Qty. Description Remarks 1011144SRV Assembly, Heated HD Endgate (Right) 1 0 1 1 14 9 Assembly, Heated HD Endgate (Right) 1 0 1 1 1 5 8 Element, Heating, 500W/220V, 30”...

  • Page 354: Hd Heated Leeboy Edge Endgate Assembly - Option (1 Of 3)

    Illustrated Parts List HD Heated LeeBoy Edge Endgate Assembly - Option (1 of 3) LEFT ENDGATE RIGHT ENDGATE HEAT HEAT 1011180 Figure 7-67 HD Heated LeeBoy Edge Endgate Assembly - Option (1 of 3) 7-144 LeeBoy Model 8515D Conveyor Paver...
  • Page 355 Illustrated Parts List HD Heated LeeBoy Edge Endgate Assembly - Option (1 of 3) Item Part Number Qty. Description Remarks 1011312SRV Option, HD Heated Endgates and LeeBoy Edge 1011187SRV Assembly, Heated LeeBoy Edge HD Endgate (Left) See Figure 7-68 1011156SRV...

  • Page 356: Hd Heated Leeboy Edge Endgate Assembly - Option (2 Of 3)

    Illustrated Parts List HD Heated LeeBoy Edge Endgate Assembly - Option (2 of 3) 9,10,11 11,12,13 Figure 7-68 HD Heated LeeBoy Edge Endgate Assembly - Option (2 of 3) 7-146 LeeBoy Model 8515D Conveyor Paver...
  • Page 357 Illustrated Parts List HD Heated LeeBoy Edge Endgate Assembly - Option (2 of 3) Item Part Number Qty. Description Remarks 1 0 1 1 1 87S R V Assembly, Heated LeeBoy Edge HD Endgate (Left) 1 0 1 1 1 8 8...

  • Page 358: Hd Heated Leeboy Edge Endgate Assembly - Option (3 Of 3)

    Illustrated Parts List HD Heated LeeBoy Edge Endgate Assembly - Option (3 of 3) 9,10,11 11,12,13 Figure 7-69 HD Heated LeeBoy Edge Endgate Assembly - Option (3 of 3) 7-148 LeeBoy Model 8515D Conveyor Paver...
  • Page 359 Illustrated Parts List HD Heated LeeBoy Edge Endgate Assembly - Option (3 of 3) Item Part Number Qty. Description Remarks 1 0 1 1 1 5 6 S R V Assembly, Heated LeeBoy Edge Endgate (Right) 1 0 1 1 14 6...

  • Page 360: Hd Heated Endgate Assembly - Option

    Illustrated Parts List HD Heated Endgate Assembly - Option LEFT ENDGATE RIGHT ENDGATE HEAT HEAT 1011180 Figure 7-70 HD Heated Endgate Assembly- Option 7-150 LeeBoy Model 8515D Conveyor Paver...

  • Page 361: Hd Heated Endgate Assembly - Option

    Illustrated Parts List HD Heated Endgate Assembly - Option Item Part Number Qty. Description Remarks 1 0 1 1 3 1 1 Assembly, Electric Heat Control 1 0 1 1 3 1 1 - 0 1 Enclosure, Electric Heat and Heated Endgates 72 0 8 6 Switch, Toggle, DPDT, 2-Position 3 1 9 8 3...

  • Page 362: Alphabetical Parts Index

    7-47 Assembly, AOA Adjuster 1 0 0 6 4 0 1 7-56 Assembly, AOA Adjuster 1 0 0 6 4 0 1 7-57 Assembly, Auger Motor Cover, 8515 9 8 1 6 8 5 7-152 LeeBoy Model 8515D Conveyor Paver...
  • Page 363 7-44 Assembly, Crown And Valley Front 1 0 0 8 6 6 8 S R V 7-63 Assembly, Dash 8515D T4F 1 0 1 3 6 3 0 7-19 Assembly, Depth Screw, Endgate 8 9 0 0 9 2 S R V...
  • Page 364 Assembly, Heated LeeBoy Edge Endgate (Right) 1 0 1 1 1 5 6 S R V 7-69 Assembly, Heated LeeBoy Edge HD Endgate (Left) 1 0 1 1 1 87S R V 7-67 Assembly, Heated LeeBoy Edge HD Endgate (Left)
  • Page 365 Alphabetical Parts Index Description Part No. Figure No. Item No. Assembly, Hinge 1 0 0 2 73 6 7-27 Assembly, Hose, Track Tensioner (Right) 8 5 5 0 B Assembly, Inner, Extension Mount (Left) 1 0 070 97 7-56 Assembly, Inner, Extension Mount (Right) 1 0 070 9 9 7-57 Assembly, Insert, Electric (Left)
  • Page 366 Assembly, Walk Board, Long 9 870 5 6 S R V 7-40 Assembly, Walkboard - Long 9 870 5 6 S R V 7-54 Assembly, Wear Plate, Electric 9 872 1 6 S R V 7-28 7-156 LeeBoy Model 8515D Conveyor Paver...
  • Page 367 Alphabetical Parts Index Description Part No. Figure No. Item No. Assembly, Wear Plate, Electric 9 872 1 6 S R V 7-29 Assembly, Wear Plate, Propane 9 8 1 724 S R V 7-22 Auger End Mount, 8000/8500 (Left) 1 0 1 14 41 * Auger End Mount, 8000/8500 (Right) 1 0 1 14 41 Auger Flight, 12”, 8515 (Left)
  • Page 368 8 5 0 0 8 0A Block, Terminal 9 8 51 3 8 - 0 4 7-38 Block, Terminal 9 8 51 3 8 - 0 4 7-62 Block, Terminal 9 8 51 3 8 - 0 4 7-70 7-158 LeeBoy Model 8515D Conveyor Paver...
  • Page 369 Alphabetical Parts Index Description Part No. Figure No. Item No. Body, Regulator, LPG 2 3 0 1 0 0 - A 7-16 Bolt, Conveyor Drive Chain Adjuster 8 51 14 8 S R V Bottom Rail, 8500 Screed Extension 8 5 578 3 7-23 Bottom Rail, 8500 Screed Extension 8 5 578 3...
  • Page 370 Chain, Roller, 40 x 52 Pitch 870 1 9 0 7-29 Chain, Roller, 50 x 18 1 0 0 0 9 5 8 7-63 Chain, Roller, 60H x 39 Pitches 1 0 0 8 0 47 7-51 7-160 LeeBoy Model 8515D Conveyor Paver...
  • Page 371 Alphabetical Parts Index Description Part No. Figure No. Item No. Chain, Roller, 60H X 39 Pitches 1 0 0 8 0 47 7-52 Chain, Roller, 60H x 39 Pitches 1 0 0 8 0 47 7-63 Chrome Rod 9 8 8 6 0 1 7-41 Circuit Breaker, 10A 9 8 6 5 4 6...
  • Page 372 CSHH, .1/2-13 x 1.50, GR5, FT 1 0 0 - 8 -1 3 -24 - 5 F CSHH, 1/2-13 x .75, GR5, FT 1 0 0 - 8 -1 3 -1 2- 5 F 7-34 7-162 LeeBoy Model 8515D Conveyor Paver...
  • Page 373 Alphabetical Parts Index Description Part No. Figure No. Item No. CSHH, 1/2-13 x .75, GR5, FT 1 0 0 - 8 -1 3 -1 2- 5 F 7-35 CSHH, 1/2-13 x 1.00, GR5, FT 1 0 0 - 8 -1 3 -1 6 - 5 F CSHH, 1/2-13 x 1.00, GR5, FT 1 0 0 - 8 -1 3 -1 6 - 5 F 7-58...
  • Page 374 7-30 CSHH, 5/16-18 x 1.25, GR5 1 0 0 - 5 -1 8 -2 0 - 5 7-31 CSHH, 5/16-18 x 1.50, GR5 1 0 0 - 5 -1 8 -24 - 5 7-51 7-164 LeeBoy Model 8515D Conveyor Paver...
  • Page 375 Alphabetical Parts Index Description Part No. Figure No. Item No. CSHH, 5/16-18 x 1.50, GR5 1 0 0 - 5 -1 8 -24 - 5 7-52 CSHH, 5/16-18 x 2.50, GR5 1 0 0 - 5 -1 8 - 4 0 - 5 7-56 CSHH, 5/16-18 x 2.50, GR5 1 0 0 - 5 -1 8 - 4 0 - 5...
  • Page 376 7-64 Decal, Electric Heat 1 0 1 1 1 8 0 7-67 Decal, Electric Heat 1 0 1 1 1 8 0 7-70 Decal, Elite III Dash (Left) 8 5 6 6 47 7-60 7-166 LeeBoy Model 8515D Conveyor Paver...
  • Page 377 Alphabetical Parts Index Description Part No. Figure No. Item No. Decal, Elite III Dash (Right) 8 5 6 6 4 8 7-61 Decal, Height 8 51 2 1 5 7-15 Decal, Info, Test Port 1 0 14 0 5 8 Decal, Thicker/Thinner 1 0 076 7 7- 0 1 7-60...
  • Page 378 1 0 0 9 25 3 -1 9 7-11 Filter, Fuel/Water Separator 1 0 0 9 25 3 -1 9 7-12 Filter, Head, Charge/Return 2 9 0 0 1 0 Filter, Hydraulic 3 6 1 2 3 7-168 LeeBoy Model 8515D Conveyor Paver...
  • Page 379 Alphabetical Parts Index Description Part No. Figure No. Item No. Filter, Oil 9 8 6 5 37- 0 3 7-11 Fitting Straight, 10MJ-08MB 6 4 0 0 -1 0 - 8 Fitting, 8LOC - 8RFJX90 1 0 1 0 528 7-64 Fitting, 8LOC - 8RFJX90 1 0 1 0 528...
  • Page 380 Hose, Ignitor Burner 2 3 0 0 3 4 7-16 Hose, LPG Regulator to Tee 2 3 0 0 3 2 7-16 Hose, Radiator, Lower 1 0 0 1 1 6 6 -1 5 7-10 7-170 LeeBoy Model 8515D Conveyor Paver...
  • Page 381 Alphabetical Parts Index Description Part No. Figure No. Item No. Hose, Radiator, Upper 9 8 6 5 37-2 1 7-10 Hose, Screed Extension Burner 2 3 0 0 3 8 7-16 Hose, Screed Extension Burner 8 51 2 25 7-16 Hose, Spraydown, 4 Ft., 5LOLOA-JFJX-OPEN-108 1 0 0 8 0 6 1 7-14...
  • Page 382 Motor, Hydraulic, Generator 9 8 6 9 9 4 S R V 7-43 Motor, Power Crown 9 8 6 6 4 0 7-44 Mount, Conveyor Drive Motor 8 51 14 9 S R V 7-172 LeeBoy Model 8515D Conveyor Paver...
  • Page 383 Alphabetical Parts Index Description Part No. Figure No. Item No. Mount, Engine, Front (Left) 9 8 6 5 37-1 6 7-11 Mount, Engine, Front, (Right) 9 8 6 5 37-1 7 7-11 Mount, Engine, Rear 9 8 8 6 73 -14 7-11 Mount, Lower Radiator 1 0 0 9 3 8 4 -1 2...
  • Page 384 Nut, Lock, Stover, 7/8-14, GR8 2 0 4 -14 -14 - 8 7-59 Nut, Lock, Stover,1-14, GR5 2 0 4 -1 6 -14 - 5 Nut, Nylon Lock, 7/8-9 UNC-2B 9 873 9 6 7-30 7-174 LeeBoy Model 8515D Conveyor Paver...
  • Page 385 -O, P- Option, HD Heated Endgates 1 0 1 1 2 1 1 S R V 7-64 Option, HD Heated Endgates and LeeBoy Edge 1 0 1 1 3 1 2 S R V 7-67 O-Ring, Hydraulic Motor 8 1 1 3 6 6...
  • Page 386 Pump, Hydraulic Single w/EDC (H-1 Pump) 9 8 6 51 9 Pump, Hydraulic, 25.4 CC/19 CC 1 0 1 3 1 5 5 Push Roller, Truck Wheel 8 1 0 1 0 2 7-48 7-176 LeeBoy Model 8515D Conveyor Paver...
  • Page 387 Alphabetical Parts Index Description Part No. Figure No. Item No. -Q, R- Quick Disconnect Coupling 2 3 0 0 8 4 7-16 Radiator Cover 1 0 1 0 1 0 5 7-13 Reel, w/Hose, Spraydown, .312 Diameter Hose 9 2 0 2 0 0 7-14 Regulator, 0 - 60 PSI, LP 9 8251 5...
  • Page 388 8 5 5 57 9 7-68 Shaft, Endgate Mount 8 5 5 57 9 7-69 Shaft, Push Bar Roller 9 8 0 0 3 4 Shaft, Screed Extension, Chromed, HD 1 0 0 6 41 5 7-55 7-178 LeeBoy Model 8515D Conveyor Paver...
  • Page 389 Alphabetical Parts Index Description Part No. Figure No. Item No. Shaft, Tilt Screw Swivel 9 8 0 4 57 7-58 Shaft, Tilt Screw Swivel 9 8 0 4 57 7-59 Shaft, Vibrator Eccentric 8 8 0 0 6 2 7-39 Shield, 8500 Center Conv.
  • Page 390 8 51 3 9 1 7-70 Switch, Toggle, SPST, 2-Position 8 51 3 9 1 7-19 Switch, Toggle, SPST, 2-Position 8 51 3 9 1 7-36 Switch, Toggle, SPST, 2-Position 8 51 3 9 1 7-37 7-180 LeeBoy Model 8515D Conveyor Paver...
  • Page 391 Alphabetical Parts Index Description Part No. Figure No. Item No. Switch, Toggle, SPST, 2-Position 8 51 3 9 1 7-38 Switch, Toggle, SPST, 2-Position 8 51 3 9 1 7-60 Switch, Toggle, SPST, 2-Position 8 51 3 9 1 7-61 Switch, Toggle, SPST, 2-Position 8 51 3 9 1 7-62...
  • Page 392 2 0 9 3 1 3 3 3 7-61 Washer, Counter Sunk, .500 8 51 1 1 2 Washer, Counter Sunk, 1/2 8 51 1 1 2 7-48 Washer, Fender, 1/4 x 1 8 6 0 0 3 6 7-182 LeeBoy Model 8515D Conveyor Paver...
  • Page 393 Alphabetical Parts Index Description Part No. Figure No. Item No. Washer, Fender, 3/8 x 1.50 3 0 8 - 6 -24 Washer, Flat, 1/2 3 0 0 - 8 Washer, Flat, 1/4 3 0 2- 4 Washer, Flat, 3/4 3 0 1 -1 2 7-60 Washer, Flat, 3/4 3 0 1 -1 2...
  • Page 394 3 0 2- 5 Washer, Lock, 5/16 3 0 2- 5 7-38 Washer, Lock, 5/16 3 0 2- 5 7-51 Washer, Lock, 5/16 3 0 2- 5 7-52 Washer, Lock, 5/16 3 0 2- 5 7-62 7-184 LeeBoy Model 8515D Conveyor Paver...
  • Page 395 Alphabetical Parts Index Description Part No. Figure No. Item No. Washer, Lock, 5/16 3 0 2- 5 7-53 Washer, Lock, 5/16 3 0 2- 5 7-56 Washer, Lock, 5/16 3 0 2- 5 7-57 Washer, Lock, 5/8 3 0 2-1 0 Washer, Lock, 5/8 3 0 2-1 0 Washer, Lock, 5/8...
  • Page 396 Wire Bail, Temperature 8 51 5 8 1 7-46 -X, Y, Z- Yoke, Track Idler 8 1 1 3 2 9A S R V Yoke, Track Idler 8 1 1 3 2 9A S R V 7-186 LeeBoy Model 8515D Conveyor Paver...
  • Page 397 Alphabetical Parts Index 7-187...
  • Page 398 500 Lincoln County Parkway Ext. Lincolnton, North Carolina 28092 Phone: (704) 966-3300 - Fax Sales: (704) 483-5802 www.LeeBoy.com 1003095-074 Printed in the U.S.A.

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