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Operations, Service And Parts Manual LEEBOY MODEL 8510E CONVEYOR PAVER Manual No. 1019442-01 This manual applies to Serial Number 171056 and above.
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Thumb Index SAFETY INFORMATION AND SPECIFICATIONS COMPONENT LOCATION OPERATION MAINTENANCE SCHEMATICS ILLUSTRATED PARTS LIST...
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LeeBoy reserves all copyright and other rights in this manual and the manual’s content. No part of this manual may be reproduced or used in any way without the written permission of VT LeeBoy, Inc., except as necessary to operate LeeBoy equipment.
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Decal Schedule ......7-182 Alphabetical Parts Index ......7-186 LeeBoy Model 8510E Conveyor Paver...
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VT LeeBoy, Inc. is proud to be ISO 9001 certified. The International Standards Organization (ISO) establishes guidelines to ensure that products and services are safe, reliable and of good quality. ISO certifies companies who demonstrate compliance with all aspects of product safety, customer satisfaction, efficiency, environmental stewardship and social responsibility.
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NOTES LeeBoy Model 8510E Conveyor Paver...
IMPORTANT FOR THE SAFETY OF YOU AND YOUR COWORKERS. READ AND UNDERSTAND you MUST read and understand this manual before operating the LeeBoy Model 8510E Conveyor Paver and THOROUGHLY. HEED THE WARNINGS AND follow its instructions when operating the machine.
• Failure to observe these directions could result in electrocution or death. • Contact LeeBoy or an authorized LeeBoy dealer for additional training. • Make sure you are aware of all laws and regulations Electrocution Hazard that are in effect for the location in which the paver is operated.
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Never modify the LeeBoy machine without the written • Never refuel with the engine running. consent of LeeBoy. Any modification can affect the safe • Store any containers containing fuel in a well- operation of the paver and may cause personal injury or ventilated area, away from any combustibles or death.
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Always use a piece of wood or cardboard. • Verify that all guards and covers are properly attached Have your authorized LeeBoy dealer or distributor before starting the engine. Do not start the engine if repair the damaged parts.
DO NOT apply ice to the affected area. Always tighten components to the specified torque. DO NOT ATTEMPT TO REMOVE ASPHALT CEMENT Loose parts can cause damage to the LeeBoy 8510E with products containing solvents or ammonia. Conveyor Paver or cause it to operate improperly.
Apply parking brake. Keep the machine securely parked until the failure is corrected or the machine can be safely towed. LeeBoy 8510E Conveyor Paver...
5. Place equipment in a safe position. While the machine is equipped with a beacon and a work light, contact your authorized LeeBoy dealer for 6. Securely block wheels and tracks. additional lighting packages if working under these •...
DANGER safety decals in the proper locations. (Figure readable and located on the paver as designated by 1-1) For additional help, refer to the parts listing in LeeBoy. Section 7 and contact your authorized LeeBoy dealer to order a replacement kit. DA NG E R Both Sides...
6. Slowly remove the remaining backing and carefully smooth the remaining portion of the decal into place. Small air pockets can be pierced with a pin and smoothed using a piece of the decal backing. LeeBoy 8510E Conveyor Paver 1-11...
This Limited Warranty sets forth your sole remedy in connection is valid to the original purchaser on all LeeBoy wide-conveyor with the sale or use of the LeeBoy product covered by this Limited asphalt pavers. The eligible part for replacement is the wide- Warranty.
Sales Representative: Dealership Name: Dealership Address: Dealership Phone: Record of Ownership Please complete the following information for use if you need to contact LeeBoy for service, parts or literature. Machine Model Number: Product Serial Number: Date of Purchase: Nameplate The nameplate contains the model and serial numbers used to identify the machine and its components for parts or service information.
Information and Specifications SPECIFICATION CHARTS Replace original equipment only with The specifications provided in this section include components approved by your LeeBoy dealer. screed weights, dimensions, performance, and torque values for both metric and standard inch fastener. 8’ (2.4 m) (2 2 .
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Bullnose Radius 1.37 in (34.9 cm) Vibration Two (2) electric vibrators producing 4000 vpm. Crown/Valley Adjustable, 2-inch crown, 1-1/2 inch of valley Table 2-10. Generator Specifications ITEM SPECIFICATION Power 10 kW Voltage 240 Volts Frequency 60 Hz LeeBoy 8510E Conveyor Paver...
Place one wrench on the connector body and tighten the swivel nut with the second to the torque shown in the following table: NOTE: The torque values shown are based upon 1 1/4 lubricated connections. 1 3/8 LeeBoy 8510E Conveyor Paver...
TS = TD * L / LH TS = TD * L / √(L • To estimate the crowfoot size (E) E = Drive Size * 0.5 + Distance between Drive and Open End + Wrench Size * 0.5774 LeeBoy 8510E Conveyor Paver...
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2. The flats method is most accurate for the first assembly cycle. For multiple disassembly and assembly cycles, torque values are more reliable. 3. Tightening two (2) flats or more may damage seal faces. LeeBoy 8510E Conveyor Paver 2-10...
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2. Torque values apply to bolts that are plated or coated in light engine oil. 3. Before assembly, lubricate O-Ring with light oil (SAE 10W or 20W). LeeBoy 8510E Conveyor Paver 2-11...
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2. When using a male tapered pipe thread with a female straight or parallel pipe thread, maximum values are 50% of those listed in the table above. 3. If thread sealant is used, maximum values shown should be decreased by 25%. LeeBoy 8510E Conveyor Paver 2-12...
Component Location Components Overview Engine The LeeBoy Model 8510E Conveyor Paver is equipped This section describes the major components for the with a Kubota V3800-TIE4F, 74 HP (55.2 kW) diesel LeeBoy 8510E Conveyor Paver. Become familiar with engine--a strong performer with the latest technology.
The electric vibrators mounted on the main Dual Grade Control Option screed frame can be used to increase paving material Dual Grade and Slope Control Option compaction. Truck Hitch Option Steering Wheel Option Roll-Up Curb Attachment Option Heated End Gates Option Leeboy Model 8510E Conveyor Paver...
Sensors automatically gauge and regulate material flow to screed Sonic Auger Sensor extensions. 6-Function Remote Screed Screed control box on each side features six different screed control Control Box functions for screed operator convenience while paving. Leeboy Model 8510E Conveyor Paver...
Spray Down Turns spray down system on and off. Turning on the electric vibrators further assists applying asphalt smoothly and Vibrators more uniform onto the road surface. Left Tow Sets the thickness of the asphalt. Leeboy Model 8510E Conveyor Paver...
Figure 3-3. Steering and Speed Control Box Run/Stop applied, and machine will Switch not move. When set to RUN, control station is activated, parking brake is released, and machine resumes previously set speed. Leeboy Model 8510E Conveyor Paver...
Pull lever down to the IN position to close hopper wings in. Hopper Wings NOTE: Hopper wings will not close unless the hopper is in lowest In/Out position. Never close the hopper wings when hopper is full of asphalt. Leeboy Model 8510E Conveyor Paver...
Opens and closes hopper wings. Push the lever to fold in hopper wings. Push Side Wings Lever the lever down to open hopper wings. Retracts and extends the right screed extension. Push lever down to extend Right Extension Lever screed extension. Push lever up to retract screed extension. Leeboy Model 8510E Conveyor Paver...
Controls for the propane gas tank and gas pressure gauge. Pressure Gauge Main Screed Propane Heat Ignites and heats the main screed and extensions. Ignitor Adjusts for positive crown or negative valley in wear plate. Crown and Valley 3-10 Leeboy Model 8510E Conveyor Paver...
Burner Ignitor Valve pane to ignitor. ITEM CONTROL NAME FUNCTION Propane Pressure Regulates propane line Regulator Valve pressure. Propane Pressure Indicates propane line Regulator Gauge pressure. Propane Tank Opens and closes Open/Close Valve propane pressure. Leeboy Model 8510E Conveyor Paver 3-11...
Raises and lowers the berm attachment Berm Switch if equipped with this option. Sets the thickness of the asphalt and Tow Switch controls the electric flight screws. Figure 3-9. Screed Control Box (Right Box Shown) 3-12 Leeboy Model 8510E Conveyor Paver...
The heating cycle is timed to optimize the heat generated at the screed plates. Press the button again to reheat the screed if needed. Turns the electric heat Power Switch system on and off. Leeboy Model 8510E Conveyor Paver 3-13...
Receiving the Machine Hopper Cylinder Valve Lock The hopper cylinder valve can be used to lock the The LeeBoy Model 8510E Conveyor Paver is equipped hopper wings when they are open or closed. (Figure with hydrostatic-driven tracks that propel the paver 4-1) Turn the valve counterclockwise to unlock the using friction-controlled joysticks.
If the system does not allow a second regeneration, this means the filter is blocked more than 80 percent and needs to be cleaned or replaced. LeeBoy 8510E Conveyor Paver...
5 - Actual Engine Torque Percentage 3 - TRAVEL (2200 RPMs) 6 - Oil Pressure – Lamp Only NOTE: LeeBoy sets the generator for optimum 7 - Fuel Level performance at the 1800 RPMs. It is recommended that you use the 1800 RPM 8 - Engine Total Hours of Operation preset.
Deselect — Closes pop up messages Plus — Increase the engine requested speed Minus — Decrease the engine requested speed Speed/Throttle — Opens the speed/throttle adjustment command and enables the Plus and Minus soft keys (+/-) LeeBoy 8510E Conveyor Paver...
(>) to the action item. Select ( ) soft key. • Gauges (Main Menu default screen) • Diagnostics • System Info • Lamp Info • User Settings Figure 4-6. Gauge Screen Figure 4-5. Main Menu Screen LeeBoy 8510E Conveyor Paver...
Description (if available), and the ID/Name of the device • Logged Diagnostics that transmitted the DM1 message. Press the UP/DOWN soft keys to reach the next diagnostic in the list. Figure 4-7. Diagnostics Screen Figure 4-8. Active Diagnostics Screen LeeBoy 8510E Conveyor Paver...
(Figure 4-11) Figure 4-9. Logged Diagnostics Screen NOTE: Select the Freeze Frame Button to request the freeze frame data from the ECU when faults are present. Figure 4-11. Application and Configuration Information Screen 4-10 LeeBoy 8510E Conveyor Paver...
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DOWN soft keys to scroll to each symbol. (Figures 4-12 to 4-15) Figure 4-14. Machine Inhibiting DPF Regeneration Screen Figure 4-12. High Exhaust Temperature Due to DPF Regeneration Symbol Screen Figure 4-15. Parked Regeneration Overview Screen Figure 4-13. Needs Regenerating Screen LeeBoy 8510E Conveyor Paver 4-11...
Brightness. (Figure 4-18) Set the brightness of the backlight by using the +/– soft keys. Figure 4-16. Set Night Vision Color Preferences Screen Figure 4-18. Set Brightness Of Backlight Screen 4-12 LeeBoy 8510E Conveyor Paver...
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+/– soft keys. • English • USA Standard • French • Metric kPa • German • Metric Bar • Spanish • Italian • Japanese Figure 4-20. Set Unit Preferences Screen Figure 4-19. Set Language Preferences Screen LeeBoy 8510E Conveyor Paver 4-13...
4-28). The message requires an active response by the operator, so it is important that the operator reads the entire message as it may display instructions. Figure 4-21. Time Setting Screen Figure 4-22. Regen Caution Message Popup Screen Example 4-14 LeeBoy 8510E Conveyor Paver...
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• Using the Up/Down Arrow, scroll down through the entire message and press the Request Regen Button. Figure 4-23. Regen Caution Message Popup Screen Example Requiring Use of UP/DOWN Soft Keys Figure 4-25. Parked Regeneration Blue Screen Figure 4-24. Parked Regeneration Instructions Screen LeeBoy 8510E Conveyor Paver 4-15...
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During the regeneration, the Engine Speed will increase Figure 4-28. Parked Regeneration Green Popup and there may be a noticeable sound difference. The Message Screen HEST Lamp will appear during the process. (Figure 4-27) Figure 4-27. Stop Regen Screen 4-16 LeeBoy 8510E Conveyor Paver...
Please pay attention to all messages (shown below) on the controller for the safety of personnel and to prevent engine and property damage if DPF regeneration is needed. Regen Level 1 Regen Level 3 Regen Level 2 Regen Level 4 Regen Complete Regen Level 5 Figure 4-29. Controller Messages, Cautions and Warnings LeeBoy 8510E Conveyor Paver 4-17...
NOTE: The engine will not start unless the E-STOP button is disengaged, the Run/Stop switch is in the RUN (center) position, and the joysticks must be in the NEUTRAL (center) position. 4-18 LeeBoy 8510E Conveyor Paver...
• To move in reverse, lift up on the joystick collar and shut and open the end gates on the screed move joystick backwards to reach desired speed. for patching potholes and other small road • Return joysticks to the neutral position to stop paver. repairs. LeeBoy 8510E Conveyor Paver 4-19...
Slow and easy adjustments are required for safe operation. There is a spray down system on sides of the Leeboy 8510E paver for your convenience. The wand is NOTE: If the joysticks are in the forward position conveniently located on each side of the operator’s...
The LeeBoy Model 8510E Conveyor Paver is equipped • Push Rollers: Rotate the rollers while cleaning and with two propane burners on the main screed and one soak bearing ends to maintain free rotation.
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2. Turn the propane tank Open/Close valve Extension Extension Extension Ignitor Ignitor counterclockwise to open the propane gas flow. Ignitor Valves (Figure 4-35) Main Ignitor Valve Main Main Burner Ignitor Valves Figure 4-36. Screed Burner Valves 4-22 LeeBoy 8510E Conveyor Paver...
When using the screed extension(s), light the screed extension(s) after the main screed burner has been lit The LeeBoy 8510E Conveyor Paver offers an optional following these additional steps (Figure 4-37): Electric Heat system to heat the screed, including the 5.
3. Push the hopper wings lever to IN to close the hopper wings. DO NOT fold in the hopper wings when the hopper is full of asphalt. DO NOT fold in the hopper until the material truck has moved completely away from the paver. 4-24 LeeBoy 8510E Conveyor Paver...
Operation Conveyors Under Auger Material Cut-Offs The LeeBoy Model 8510E Conveyor Paver is equipped The Under Auger Material Cut-Offs are another with two automatic conveyors that deliver asphalt evenly important function of the paver. The cut-offs are used to produce a smooth asphalt mat. (Figure 4-40) primarily to control the flow of asphalt to the screed and hydraulic screed extensions.
Figure 4-43. Screed, Flight Screw and Endgate adjustment to the screed by using the electric flight screw. 1 - Elevation Gauge 2 - Electric Flight Screw 3 - Endgate Depth Screw 4 - Endgate Tilt Screw 5 - Endgate 4-26 LeeBoy 8510E Conveyor Paver...
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1/4-inch (6.35 mm) below the screed. (Figure 4-43) 12. If making a cold joint, set the endgate down about 1/4 inch (6.35 mm) for a nice, even edge. LeeBoy 8510E Conveyor Paver 4-27...
(2.4 m).To operate the sonic range, the auger will automatically turn off. It will auger sensor: turn back on when the material level drops. Auger Dial Figure 4-48. Auger Dials Figure 4-47. Sonic Auger Sensor Option 4-28 LeeBoy 8510E Conveyor Paver...
• It is very important that the first pass be straight as it will serve as your guideline for the following passes. The LeeBoy 8510E Conveyor Paver provides superior NOTE: If paver is equipped with the optional truck paving for driveways, small to large parking lots, hitch, the truck driver won’t need to maintain...
6. To get exact crown or valley, measure the distance screed. between a flat level surface to the center bottom 14. Repeat these steps as you continue to pave. portion of screed. Make adjustments with crown and valley control. 4-30 LeeBoy 8510E Conveyor Paver...
Example: The trailing edge crown is 0 and the leading edge crown is 1/8 inch. There will not be any crown in the mat, but the material flow under the screed plate will be improved. LeeBoy 8510E Conveyor Paver 4-31...
Move paver to base of ramp. Line up tracks with the ramp. 2. BEFORE moving the machine, ensure: • The main screed position is UP, the screed extensions are retracted and locked, and the hopper wings are locked. • Auger extensions are removed. 4-32 LeeBoy 8510E Conveyor Paver...
D-Ring the torque hub. D-Ring Figure 4-56. Tie-Down D-Ring Locations Figure 4-58. Be sure to push release mechanism back into place and reinstall/tighten bolts on cap when finished moving the paver. LeeBoy 8510E Conveyor Paver 4-33...
Electric Screed Options guide rollers are fully locked onto the truck wheel rims. The Legend Propane Screed is standard on the 8510E paver, complete with propane burners on the main 4. It may be necessary to adjust the roller guides to the screed and one burner on each screed extension.
NOTE: If the joystick steering function is not being used, the Run/Stop switch must be in the center OFF position. NOTE: The engine will not start unless the E-STOP button is disengaged and the joystick must be in the NEUTRAL (center) position. LeeBoy 8510E Conveyor Paver 4-35...
(approximately 20 minutes). 5. Turn the left or right endgate switch up to the ON Figure 4-63. One-Foot Screed Extension position. 6. You can restart the cycle by repeating Step 4 if needed. 4-36 LeeBoy 8510E Conveyor Paver...
The displayed temperature (in red) must fall 25 degrees below the set point before the heating elements turn on again. LeeBoy 8510E Conveyor Paver 4-37...
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The Auger Lube Kit combines the four (4) auger bearings grease points into one lubrication point, located on the back of the auger in front (left) of the right operator station. (Figure 4-67) Auger Lube Kit Lubication Point Figure 4-67. Auger Lubrication Point 4-38 LeeBoy 8510E Conveyor Paver...
Before performing any maintenance procedures on the When performing any routine maintenance, always LeeBoy Model 8510E Conveyor Paver, review the safety include the previous routine maintenance hours in the information in Section 1. higher hourly schedule.
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(Figure 5-2) Figure 5-4. Safety Prop in Position Crush Hazard! Safety prop must be placed in position. Use extreme care when working under conveyors. Clear the area of untrained personnel. Figure 5-2. Remove Side Wing Bolts LeeBoy Model 8510E Conveyor Paver...
If asphalt material is allowed to the Engine Operator’s Manual. remain on the paver overnight, possible damage and increased maintenance costs can result upon start- up the next day. Poor housekeeping will increase maintenance costs. LeeBoy Model 8510E Conveyor Paver...
Figure 5-5. Torque Hub Plugs the Engine Operator’s Manual. Changing oil and cleaning the paver should only be done in a designated area where the oil and chemicals can be contained. DIscard these by-products in accordance with environmental regulations. LeeBoy Model 8510E Conveyor Paver...
Maintenance Lubrication Points Proper lubrication is necessary to maintain the LeeBoy Model 8510E Conveyor Paver at top efficiency. Refer to the lubrication information below: (Under Conveyor Deck) Table 5-2. Lubrication Points Schedule TYPE DESCRIPTION AND LOCATION LUBE ITEM Grease With Shell Avania EP Grease 2 or Equivalent...
2 - Jam Nuts inch deflection: 1/2-inch up and 1/2” down between 3 - Conveyor Drive Chain the front roller and first idler. (The pressure on the chain will be noticeable as the bolts are tightened.) LeeBoy Model 8510E Conveyor Paver...
5-10) There are two positions of the conveyor flap: calibrated and set at the factory. These adjustment One upper, shutting the conveyor OFF; and one lower, should only be performed by an authorized LeeBoy turning the conveyor ON. dealer. Work not performed by an authorized dealer •...
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4. When the actuator arm is in the correct position, tighten Setscrew B. NOTE: The factory setting is one inch (2.54 cm) from the center of Setscrew B to the eyelet on the actuator arm. LeeBoy Model 8510E Conveyor Paver 5-11...
4. Remove the dipstick from the engine and checking the oil level. The oil level should be above the ADD mark--but not above the FULL mark--on the dipstick. Figure 5-12. Track Tension Main Manifold 5. Add oil if needed. 5-12 LeeBoy Model 8510E Conveyor Paver...
6. Rub a little oil on the rubber gasket area of the new filter element. Fill the new filter with fresh oil. 8. Install the new filter element onto the filter head. Carefully tighten the filter (by hand only). LeeBoy Model 8510E Conveyor Paver 5-13...
(10 to 20 mm). • If replacing the belt, remove worn belt and replace with new fan belt. 5. Retighten the alternator bolts and reinstall safety shield. Safety Shield Alternator Bolts Fan Belt Figure 5-15. Engine Belt 5-14 LeeBoy Model 8510E Conveyor Paver...
NOTE: The fuel filter is a 1-micron filter that can pump on the fuel water separator. ONLY be purchased from LeeBoy or Kubota Wipe a little fuel on the rubber gasket. engine dealers. Using any other fuel filter will cause fuel system failure/damage, and will 8.
DO NOT overfill the hydraulic oil 2. Loosen and remove the filter body and clean it with reservoir. light oil. Leeboy uses a lead-detection dye that 3. Reinsert and tighten. may turn the hydraulic oil a slight yellow tint. 5-16...
Protect the eyes by wearing safety glasses. Stop the engine immediately if any hydraulic leak is noted. DO NOT start the engine until any problem noted has been corrected. LeeBoy Model 8510E Conveyor Paver 5-17...
Damage to 5. Pour clean water over the battery and surrounding electrical components could result. area to rinse away the solution. 6. Check vent cap breather openings to ensure they are clear. 5-18 LeeBoy Model 8510E Conveyor Paver...
2 - Generator Speed Controller 3 - Element Circuit Breakers 4 - Power On Toggle 5 - Heat On Button 6 - Toggle for Left/Right Endgates 7 - Wire Junction Block 8 - Heating Element Relays LeeBoy Model 8510E Conveyor Paver 5-19...
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Replace faulty elements a resistance between the connector pins when testing. and wiring immediately. A faulty element will show high resistance, indicating a bad element. Refer to the following resistance table and element testing procedure: 5-20 LeeBoy Model 8510E Conveyor Paver...
Each element is clamped onto the screed plate to photo tachometer. If the voltage is still low, contact your provide a positive and efficient connection. Enough authorized LeeBoy dealer for generator speed tuning pressure should be applied to the element assembly (see next section).
To perform this procedure: Shut down the machine. 2. Detach the wires on top of the capacitor. 3. Remove the capacitor and replace with new one. Figure 5-27. Correct Application of Dielectric 4. Reattach wires. Grease 5-22 LeeBoy Model 8510E Conveyor Paver...
Lower sprocket back down toward the track chain,ensuring the sprocket is about one (1) inch (2.54 cm) from the chain. Sprocket Front Idler Figure 5-28. Incorrect Application of Dielectric Grease Figure 5-29. Front Idler LeeBoy Model 8510E Conveyor Paver 5-23...
4. Remove the faulty rollers and replace with new ones. 5. Torque bolts to 90 ft lbs (122 N•m). 6. Ensure the track chain is fully seated with the drive sprocket and rollers are aligned with chain center. 5-24 LeeBoy Model 8510E Conveyor Paver...
Lower the undercarriage for underneath to safely lower it to the ground. replacing above components, except rollers. Bolts (16) Figure 5-30. Torque Hub LeeBoy Model 8510E Conveyor Paver 5-25...
120 ft. lbs. (163 N• 8. Reconnect hydraulic hoses. 9. Start the engine and let machine run for 10 minutes to work air out of the system. 10. Check for any leaks. 5-26 LeeBoy Model 8510E Conveyor Paver...
4. Slide new or repaired drive motor into slide mount. 5. Secure with four bolts. Adjuster 6. Reconnect hydraulic hoses to motor. Bolts Check for leaks. Chain Conveyor Motors Sprocket Shaft Main (Inside Tubing) Chains Main Conveyor Chains Figure 5-32. Conveyor Components LeeBoy Model 8510E Conveyor Paver 5-27...
15. Operate augers to ensure proper function. Cover NOTE: Auger chains can be lubricated each day by spraying oil or chain lube through the slots where auger motor is adjusted. Figure 5-35. Rear Auger Cover (Side View) 5-28 LeeBoy Model 8510E Conveyor Paver...
Loosen the two bolts securing the auger motor 18. Lubricate with chain lube. mounting brackets. 19. Reconnect the hydraulic hoses and check for leaks. 8. Loosen the auger chains by sliding the auger motors out from backside. LeeBoy Model 8510E Conveyor Paver 5-29...
16. Reinstall the screed covers in reverse order, then the walk boards. Figure 5-40. Inner Screed Element Covers 6. Remove both rows of bolts holding the wear plate to the bottom of the screed. (Figure 5-41) 5-30 LeeBoy Model 8510E Conveyor Paver...
NOTE: If equipped with electric screed heat option, 9. Reinstall the endgate and tilt screw. remove all wiring and heating elements. Adjuster Adjuster Hinge Shield Bolts Hinge Shield Pivot Pin Shoulder Bolt and Nut Figure 5-42 Wear Plate Replacement LeeBoy Model 8510E Conveyor Paver 5-31...
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(Figure 5-44) The auxiliary tandem gear pump is easier to access from the front access panel inside the hopper. Tandem Gear Pump Figure 5-44. Tandem Gear Pump 5-32 LeeBoy Model 8510E Conveyor Paver...
3. Wire the switch using the wires that show continuity. 4. Repeat Steps 2 - 3 for the second switch. NOTE: The switches are sealed and potted, therefore, they are not serviceable. LeeBoy Model 8510E Conveyor Paver 5-33...
18. Clean the machine, including the undercarriage. Paint chipped or rusty areas to prevent further rusting. Lock all lockable panels, cab doors and spare tire. Remove ignition key and store keys in a safe place. 5-34 LeeBoy Model 8510E Conveyor Paver...
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DO NOT MAKE MODIFICATIONS TO THE MACHINE. ONLY weld if needed for repair purposes. Weldment modifications to the machine can void your warranty. LeeBoy Model 8510E Conveyor Paver 5-35...
Use 4000 PSI gauge. Relief set at 3400 PSI. Conveyor Use 4000 PSI gauge. Relief set at 25 - 400 PSI. Charge Use 600 PSI gauge. Relief set at 2400 PSI. Main Valve Use 3000 PSI gauge. 5-36 LeeBoy Model 8510E Conveyor Paver...
Retighten the bleeder valve. If the overload reaches a dangerous level, the red NOTE: Change filter as needed. LED will become solid and you must switch the power off and start the pump again. LeeBoy Model 8510E Conveyor Paver 5-39...
Sensor power fault. Check sensor • The fault occurs when neither steering control box is wiring for power and ground. in control. Vibrator/electric actuator relay fault. Output open or short-circuited. Check relay and wires. 5-40 LeeBoy Model 8510E Conveyor Paver...
The troubleshooting chart below identifies the most common symptoms of mechanical problems. Fault codes are also shown on the PV480 Digital Display unit on the Operator Control Panel. Contact your authorized LeeBoy dealer for assistance, service or repair. SYMPTOM CAUSE...
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Check oil cooler and thermostat. Low level in hydraulic tank. Refill to proper level. Clogged filters. Replace filters. Hydraulic pump cavitation or lost power. Suction hose loose. Retighten. Charge pump worn. Rebuild or replace charge pump. 5-42 LeeBoy 8510D Conveyor Paver...
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HEAT ON Indicator light bulb. Replace the HEAT ON indicator light bulb. light isn’t illuminated. Elements have been tested, Faulty element wiring. Inspect and test element wiring. but the breaker still trips. LeeBoy 8510D Conveyor Paver 5-43...
0.2V or below. with high altitude usage. Engine power drops.) Diagnostic counter = zero Barometric pressure (Default value is set in consideration Barometric voltage 4.4V or more. sensor error: High with high altitude usage. Engine power drops.) 5-44 LeeBoy 8510D Conveyor Paver...
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Failure of battery. ECU Diagnostic counter = zero recognition of battery voltage is below Battery voltage: Low 8V in 12V system. Faulty starting or EGR stop. engine may stop completely. (Not monitored during cranking.) LeeBoy 8510D Conveyor Paver 5-45...
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G: Camshaft position sensor. Open circuit or short circuit of sensor/ harness. Failure of sensor. No No input of NE sensor recognition of NE sensor pulse. Faulty Diagnostic counter = zero pulse. starting. Engine vibration increases slightly. 5-46 LeeBoy 8510D Conveyor Paver...
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10 MPa for 26 seconds or more. engine may stop. Failure of main relay. Stays active Main relay locked in 1485 longer than one second without Diagnostic counter = zero closed position. command. Battery goes dead. LeeBoy 8510D Conveyor Paver 5-47...
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Sensor supply voltage 3: Voltage to sensor is above 5.25V. 3511 Key switch turn OFF. High Faulty starting. Sensor supply voltage 3: Voltage to sensor is below 4.75V. 3511 Key switch turn OFF. Faulty starting. 5-48 LeeBoy 8510D Conveyor Paver...
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Key switch turn OFF. operated. Engine vibration increases cylinder injectors short to and may stop. ground. Injector charge voltage low. Failure Injector charge voltage 523525 of charge circuit of ECU. Engine may Key switch turn OFF. low. stop. LeeBoy 8510D Conveyor Paver 5-49...
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(sensor/harness open circuit, sensor error (CAN). CAN signal recovers. ground short circuit, etc.). +B short of air heater +B short circuit of harness. Faulty 523544 Key switch turn OFF. relay driving circuit. starting. White smoke increases. 5-50 LeeBoy 8510D Conveyor Paver...
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CAN ETC5 frame time-out error. Key switch turn OFF. frame error. No request to “TSC1 buffer” continues 523596 CAN TSC1 frame error. three times after over-ride control Diagnostic counter = zero request (other than 0x00). LeeBoy 8510D Conveyor Paver 5-51...
Figure 5-55. Terminal Seat the red retaining clip and slide away from the wires. Reinstall connector on to the PV480 panel, making (Figure 5-54) sure the connector shell locks into its mate on the display panel. 5-52 LeeBoy 8510D Conveyor Paver...
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• If the main relay is not energizing, the fuel pump will not operate. If none of these procedures correct the problem, contact your authorized LeeBoy dealer for assistance. Figure 5-56. Power Distribution Box (PDB) LeeBoy 8510D Conveyor Paver 5-53...
RT BERM UP RT BERM DN LT BERM UP LT BERM DN LT FRONT RT FRONT TOPCON POWER BEACON LIGHT LIGHT HORN TEMP DOWN FUEL AUTO AUTO TELEMETRICS POWER Figure 6-1. Main Harness (1 of 6) LeeBoy 8510E Conveyor Paver...
LIGHT IGN PWR TELEMETRICS PWR LT TOW UP LT TOW DN RT TOW UP RT TOW DN GEN ON INPUT TOPCON POWER ESTOP OUT HORN SCREED POWER ESTOP IN Figure 6-2. Main Harness (2 of 6) LeeBoy 8510E Conveyor Paver...
RT TOPCON SW PWR LT TOPCON SW GND LT TOPCON SW PWR LT FRONT RT FRONT TOPCON POWER BEACON LIGHT LIGHT HORN TEMP DOWN FUEL AUTO AUTO TELEMETRICS POWER Figure 6-3. Main Harness (3 of 6) LeeBoy 8510E Conveyor Paver...
Schematics MAIN HARNESS (4 OF 6) Schematic for Part # 1018805 LT PILE HEIGHT A B C D LT REAR LIGHT RT TOPCON Figure 6-4. Main Harness (4 of 6) LeeBoy 8510E Conveyor Paver...
Schematics CONTROL BOX ASSEMBLY (2 OF 2) Schematic for Part # 1018792 AUGER 10A CIRCUIT BREAKER Figure 6-8. Control Box Assembly (2 of 3) LeeBoy 8510E Conveyor Paver 6-17...
Schematics GENERATOR VALVE ADAPTER HARNESS Schematic for Part # 1017192 TO MAIN TO GENERATOR HARNESS HARNESS BILL OF MATERIALS ITEM LB PART NUMBER DESCRIPTION TO GENERATOR DEUTSCH Figure 6-13. Generator Valve Adapter Harness LeeBoy 8510E Conveyor Paver 6-27...
BATT NEG CNTRL BATT ISO SW OPEN SIDE BATT NEG IGN PWR IGN PWR TERMINAL CNTRL TEMP SWITCH TERMINAL BATT ISO SW OPEN SIDE LB PT NO FOR FUSE HOLDER Figure 6-14. Hydraulic Cooler Harness LeeBoy 8510E Conveyor Paver 6-29...
LH TOW TOPCON GND AUGER LH TOW TOPCON PWR AUTO E-STOP LEFT BERM HORN ( - ) ( + ) LEFT AUGER AUTO MANUAL LEFT LEFT AUGER 1018927 Figure 6-15. Screed 6 Function Control Box Assembly - Left LeeBoy 8510E Conveyor Paver 6-31...
Schematic for Part # 1018749 ITEM PART NUMBER DESCRIPTION 1018751 1018926 E-STOP RIGHT BERM HORN ( - ) ( + ) RIGHT AUGER AUTO MANUAL RIGHT RIGHT AUGER 1018926 Figure 6-16. Screed 6 Function Control Box Assembly - Right LeeBoy 8510E Conveyor Paver 6-33...
CONNECTOR LABEL TO BE ON ALL CONNECTORS USING POLY STICKER L PMP FWD REFERENCE "BUILT PER SA-1000-SPEC" ON HARNESS LABEL. GND(7) INSIDE WIRE AND PINS TO BE HOT MELT POTTED L PMP REV GND(8) LABEL CONNECTOR: RIGHT STEER BOX Figure 6-19. Plus One Harness LeeBoy 8510E Conveyor Paver 6-39...
Schematics OPTIONAL - AUTOMATIC TEMPERATURE CONTROL HARNESS Schematic for Part # 1017774 WATLOW CONNECTIONS Figure 6-22. Optional - Automatic Temperature Control Harness LeeBoy 8510E Conveyor Paver 6-45...
SCREED LIFT LEFT CUTOFF RIGHT CUTOFF SIDEWING TOP TANK FOR HOSE NUMBERING, FIRST # IN SEQUENCE IS FOR LOW DECK. SECOND # IS FOR HIGH DECK. Figure 6-23. Hydraulic Schematic - Electric Heat (1 of 4) LeeBoy 8510E Conveyor Paver 6-47...
2.8/1.45 in³ (46/24 cc) LH DRIVE MOTOR RH DRIVE MOTOR HEAT FOR HOSE NUMBERING, FIRST # IN SEQUENCE IS FOR LOW DECK. SECOND # IS FOR HIGH DECK. Figure 6-24. Hydraulic Schematic - Electric Heat (2 of 4) LeeBoy 8510E Conveyor Paver 6-49...
TANK .040 -M78#1 1018059 ELECTRIC TOP TANK FOR HOSE NUMBERING, FIRST # IN SEQUENCE IS FOR LOW DECK. SECOND # IS FOR HIGH DECK. HEAT Figure 6-25. Hydraulic Schematic - Electric Heat (3 of 4) LeeBoy 8510E Conveyor Paver 6-51...
SCREED LIFT LEFT CUTOFF RIGHT CUTOFF SIDEWING TOP TANK FOR HOSE NUMBERING, FIRST # IN SEQUENCE IS FOR LOW DECK. SECOND # IS FOR HIGH DECK. Figure 6-26. Hydraulic Schematic - Electric Heat (4 of 4) LeeBoy 8510E Conveyor Paver 6-53...
LEFT CUTOFF RIGHT CUTOFF SIDEWING ADAPTER HEAT TOP TANK FOR HOSE NUMBERING, FIRST # IN SEQUENCE IS FOR LOW DECK. SECOND # IS FOR HIGH DECK. Figure 6-27. Hydraulic Schematic - Propane Heat (1 of 4) LeeBoy 8510E Conveyor Paver 6-55...
LH DRIVE MOTOR RH DRIVE MOTOR PROPANE HEAT FOR HOSE NUMBERING, FIRST # IN SEQUENCE IS FOR LOW DECK. SECOND # IS FOR HIGH DECK. Figure 6-28. Hydraulic Schematic - Propane Heat (2 of 4) LeeBoy 8510E Conveyor Paver 6-57...
3400 .040 -M79#1 1018059 TOP TANK PROPANE HEAT FOR HOSE NUMBERING, FIRST # IN SEQUENCE IS FOR LOW DECK. SECOND # IS FOR HIGH DECK. Figure 6-29. Hydraulic Schematic - Propane Heat (3 of 4) LeeBoy 8510E Conveyor Paver 6-59...
LEFT CUTOFF RIGHT CUTOFF SIDEWING ADAPTER TOP TANK FOR HOSE NUMBERING, FIRST # IN SEQUENCE IS FOR LOW DECK. SECOND # IS FOR HIGH DECK. Figure 6-30. Hydraulic Schematic - Propane Heat (4 of 4) LeeBoy 8510E Conveyor Paver 6-61...
1015936 • 20A ATM 1017776-20 Berm Ext. Heating Element (2) 1015918 • 30A ATM 1017776-30 Specifications and designs may change without prior notice. These Fuse Block, ATC 685060 illustrations do not necessarily show the standard versions. LeeBoy 8510E Conveyor Paver...
Illustrated Parts List CONVEYOR ASSEMBLY (2 OF 2) Clean Out Bar (2) Per Assembly, (1) Every 6th Flight Bar Figure 7-5. Conveyor Assembly (2 of 2) 7-18 LeeBoy 8510E Conveyor Paver...
Illustrated Parts List UPPER HYDRAULIC TANK ASSEMBLY - ELECTRIC SCREED HEAT 21,22,23 21,22,23 Figure 7-10. Upper Hydraulic Tank Assembly - Electric Screed Heat 7-32 LeeBoy 8510E Conveyor Paver...
Illustrated Parts List ENGINE ASSEMBLY - INTAKE/EXHAUST Figure 7-15. Engine Assembly - Intake/Exhaust 7-42 LeeBoy 8510E Conveyor Paver...
Page 249
Front Engine Mount - Left 986537-16 Front Engine Mount - Right 988673-14 Rear Engine Mount 986537-14 Engine Isolator 1017061 Engine Mount Washer 986810 Washer, Lock, 1/2, Nord Wedge 986537-03 Oil Filter 1011364 Tail Pipe 986537-66 Mass Air Flow Sensor LeeBoy 8510E Conveyor Paver 7-43...
Illustrated Parts List HOODS AND COVERS - RIGHT 13,14,15 16,14,15 13,14,15 10,11,12 13,14,15 Figure 7-24. Hoods and Covers - Right 7-60 LeeBoy 8510E Conveyor Paver...
Page 267
CSHH, 3/8-16 x .75, GR5, FT 302-6 Washer, Lock, 3/8 300-6 Washer Flat, SAE, 3/8 100-5-18-12-5F CSHH, 5/16-18 x .75, GR5, FT 302-5 Washer, Lock, 5/16 301-5 Washer, Flat, USS, 5/16 100-5-18-16-5 CSHH, 5/16-18 x 1.00, GR5 LeeBoy 8510E Conveyor Paver 7-61...
If the pump does not prime, loosen Bleeder the bleeder valve screw Valve inside of the cut out Screw until the pump primes, then tighten the bleeder valve screw. 1016094 Figure 7-25. Spray Down 7-62 LeeBoy 8510E Conveyor Paver...
Illustrated Parts List TOW POINT ASSEMBLY THINNER THICKER 856472 14,15,16 23,24 17,18 11,12 23,24 14,15,16 7,8,3 Figure 7-26. Tow Point Assembly 7-64 LeeBoy 8510E Conveyor Paver...
Page 271
Linear Actuator Rod Weldment (1) Per Assembly 100-8-13-40-5 CSHH, 1/2-13 x 2.50, GR5 (2) Left, (2) Right 204-8-13-5 Nut, Lock, Stover, 1/2-13, GR5 (2) Left, (2) Right 856472 Decal - Thicker/Thinner (1) Left, (1) Right LeeBoy 8510E Conveyor Paver 7-65...
EXTENSION EXTENSION CUT-OFF BE IN FLOAT ALWAYS FOLD HOPPER LEFT RIGHT LEFT RIGHT WINGS WHEN PAVING SIDEWINGS OUT BEFORE RAISING THE CONVEYOR. CLOSE CLOSE 1019223 Figure 7-27. Low Deck Controls - Left (1 of 2) 7-66 LeeBoy 8510E Conveyor Paver...
EXTENSION EXTENSION CUT-OFF BE IN FLOAT ALWAYS FOLD HOPPER LEFT RIGHT LEFT RIGHT WINGS WHEN PAVING SIDEWINGS OUT BEFORE RAISING THE CONVEYOR. CLOSE CLOSE 1019223 Figure 7-27. Low Deck Controls - Left (2 of 2) 7-68 LeeBoy 8510E Conveyor Paver...
Page 275
Item Part Number Description Remarks 910054 Valve Section 1017901FLS Electronic Valve Float Section 910056 Outlet Cover, V-20 1019223 Decal - Manual Controls, Left 350050 Clevis, 1/4-28 920136 Push/Pull Cable, 136”, 3” Stroke Not All Shown LeeBoy 8510E Conveyor Paver 7-69...
LOW DECK CONTROLS - RIGHT FLOAT DOWN OPEN OPEN SCREED MUST CUT-OFF CUT-OFF SIDE EXTENSION BE IN FLOAT LEFT RIGHT WINGS RIGHT WHEN PAVING CLOSE CLOSE 1019224 13,14 10,11,12 7,8,9 Figure 7-28. Low Deck Controls - Right 7-70 LeeBoy 8510E Conveyor Paver...
RIGHT WINGS 21,14 WHEN PAVING SIDEWINGS OUT BEFORE CLOSE RAISING THE CONVEYOR. CLOSE 1019223 20,6 10,11 12,13,14 15,16,17 25 26 4,5,6 21,13,14 48,5,6 10,11 20,5,6 Figure 7-29. High Deck Controls - Left (1 of 2) 7-72 LeeBoy 8510E Conveyor Paver...
RIGHT WINGS 21,14 WHEN PAVING SIDEWINGS OUT BEFORE CLOSE RAISING THE CONVEYOR. CLOSE 1019223 20,6 10,11 12,13,14 15,16,17 25 26 4,5,6 21,13,14 48,5,6 10,11 20,5,6 Figure 7-29. High Deck Controls - Left (2 of 2) 7-74 LeeBoy 8510E Conveyor Paver...
Page 281
Not All Shown 1018562 Lower Control Assembly Includes Items 5,6,45-48 1018563 Lower Control Weldment 1018568 Lower Control Handle Pivot Bar 920210A Control Handle 100-6-24-16-5F CSHH, 3/8-24 x 1.00, GR5, FT 920120 Push/Pull Cable, 104” x 3” Stroke LeeBoy 8510E Conveyor Paver 7-75...
OPEN SCREED MUST CUT-OFF CUT-OFF SIDE EXTENSION BE IN FLOAT RIGHT WINGS LEFT RIGHT WHEN PAVING CLOSE CLOSE 1019224 16,8,9 7,8,9 10,11,12 7,8,9 13,14 22,8,9 Figure 7-30. High Deck Controls - Left (1 of 2) 7-76 LeeBoy 8510E Conveyor Paver...
Page 283
CSHH, 3/8-24 x .75, GR5, FT 1019224 Decal - Manual Controls, Right 1018562 Lower Control Assembly Includes Items 7-9,19-21 1018563 Lower Control Weldment 1018568 Lower Control Handle Pivot Bar 920210A Control Handle 100-6-16-16-5F CSHH, 3/8-16 x 1.00, GR5, FT LeeBoy 8510E Conveyor Paver 7-77...
Illustrated Parts List CONTROL VALVE DETAILS Figure 7-31. Control Valve Details 7-78 LeeBoy 8510E Conveyor Paver...
Page 285
1017901FLS Valve Spring Center Kit 141040 Valve Spool End Spring Cap 901002 Power Beyond Sleeve 910052 Detented Valve Section Not Shown 901007 Valve Spool Detent Kit Not Shown 910065 Relief Valve Seal Kit Not Shown LeeBoy 8510E Conveyor Paver 7-79...
Illustrated Parts List JOYSTICK CONTROLS 7,8,9 LEFT RIGHT FORWARD FORWARD LEFT RIGHT STOP REVERSE REVERSE 986539 Figure 7-32. Joystick Controls 7-80 LeeBoy 8510E Conveyor Paver...
Page 287
Cup Holder - Right 490010 Hand Grip 1016272SRV Dual Joystick Control Box 100-4-20-16-5F CSHH, 1/4-20 x 1.00, GR5, FT 300-4 Washer, Flat, SAE, 1/4 204-4-20-5 Nut, Lock, Stover, 1/4-20, GR5 986539 Decal - Operation, Dual Joystick LeeBoy 8510E Conveyor Paver 7-81...
Hydraulic Oil Cooler Harness Not Shown 1016724 Bulkhead to Generator Harness Not Shown 1014667 Plus One Harness Not Shown 1017774 Temperature Control Harness Not Shown 1008877 Heater Element Jumper Harness Not Shown 1019020 Screed Lock Harness Not Shown LeeBoy 8510E Conveyor Paver 7-87...
Illustrated Parts List OPTION - 10KW SCREED CONTROL ASSEMBLY 19,20,21 LEFT ENDGATE RIGHT ENDGATE HEAT HEAT 1011180 Figure 7-49. Option - 10kW Screed Control Assembly 7-116 LeeBoy 8510E Conveyor Paver...
Illustrated Parts List HD SCREED FRAME ASSEMBLY (1 OF 2) 14,15 19,20,21 22,21,23,24 13,15 22,20,28,21 Figure 7-51. HD Screed Frame Assembly (1 of 2) 7-120 LeeBoy 8510E Conveyor Paver...
Illustrated Parts List HD SCREED SLIDE PLATE ASSEMBLY Figure 7-55. HD Screed Slide Plate Assembly 7-128 LeeBoy 8510E Conveyor Paver...
Page 335
HD Slide w/o Shaft Assembly (1) Per Assembly 1006417 Fiber Bushing, 2.00 ID x 2.25 OD (4) Per Assembly 980380 Spiral Internal Spring, 2.00 ID Shaft (4) Per Assembly 1006415 HD Chromed Screed Extension Shaft (2) Per Assembly LeeBoy 8510E Conveyor Paver 7-129...
( + ) LEFT AUGER RIGHT AUGER AUTO AUTO 19,20 19,20 MANUAL MANUAL LEFT LEFT RIGHT RIGHT AUGER AUGER 1018926 1018927 25,26,27 25,26,27 14,15 8,9,10 8,9,10 11,12 Figure 7-56. HD Screed Pull Arm Assembly - Left/Right 7-130 LeeBoy 8510E Conveyor Paver...
Illustrated Parts List HD SCREED THICKNESS ADJUSTER - STANDARD 3,4,5 9,10 Figure 7-57. HD Screed Thickness Adjuster - Standard 7-132 LeeBoy 8510E Conveyor Paver...
Page 339
(1) Per Assembly 21426507 Universal Joint (1) Per Assembly 20160644 Spirol Pin, ø3/8 x 1.75 (2) Per Assembly 20960332 Universal Joint Bearing 1006431 Adjuster Screw (1) Per Assembly 1006429 Adjuster Sleeve w/Ball Joint (1) Per Assembly LeeBoy 8510E Conveyor Paver 7-133...
Illustrated Parts List HD SCREED VIBRATORS AND WALKBOARDS 4,5,6 13,14,15 18,20 (NOT TO SCALE) Figure 7-59. HD Screed Vibrators and Walkboards 7-136 LeeBoy 8510E Conveyor Paver...
Page 343
Nut, Hex, 1/2-13, GR5 1017920 OPTION - Extendable Grip Strut Walkboard Includes Items 17-20,12-15 1017489SRV Walkboard Assembly - Left 1017490SRV Walkboard Assembly - Right 1017493SRV Walkboard Extension Assmbly - Left 1017494SRV Walkboard Extension Assembly - Right Not Shown LeeBoy 8510E Conveyor Paver 7-137...
Illustrated Parts List HD SCREED CITRUS TANK - LOW DECK/HIGH DECK 15,16 7,8,9 15,16 7,8,9 Figure 7-60. HD Screed Citrus Tank - Low Deck/High Deck 7-138 LeeBoy 8510E Conveyor Paver...
Page 345
Ball Valve, 3/8 5500-6-6 Elbow Adapter, 90°, -6 NPTF / -6 NPTF 1016891 10kW Screed Control Box Assembly See Figure 7-48 For Details 100-4-20-12-5F CSHH, 1/4-20 x .75, GR5, FT 204-4-20-5 Nut, Lock, Stover, 1/4-20, GR5 LeeBoy 8510E Conveyor Paver 7-139...
Illustrated Parts List OPTION - HD 3:1 DEPTH SCREWS (1 OF 2) 2,3,4 13,14,15 16,17,18 21,18,22 29,30,31,32 RIGHT HAND 46,47 LEFT HAND Figure 7-65. Option - HD 3:1 Depth Screws (1 of 2) 7-152 LeeBoy 8510E Conveyor Paver...
Page 359
Washer, Lock, 5/8 (4) Per Assembly 200-10-11-5 Nut, Lock, 5/8-11, GR5 (4) Per Assembly 810110 Push Roller Bearing, 1.250 (3) Per Assembly 1014931 Planetary Threaded Rod (4) Per Assembly 1014921 Planetary Drive Reduction Box (1) Per Assembly LeeBoy 8510E Conveyor Paver 7-153...
Illustrated Parts List OPTION - HD 3:1 DEPTH SCREWS (2 OF 2) 2,3,4 13,14,15 16,17,18 21,18,22 29,30,31,32 RIGHT HAND 46,47 LEFT HAND Figure 7-65 Option - HD 3:1 Depth Screws (2 of 2) 7-154 LeeBoy 8510E Conveyor Paver...
(1) Per Assembly 920070 Thumb Screw, 3/8-16 x 1.00 (1) Per Assembly 1008905 Sonic Sensor Mount (1) Per Assembly 100-6-16-12-5F CSHH, 3/8-16 x .75, GR5, FT (1) Per Assembly 300-6 Washer, Flat, SAE, 3/8 (2) Per Assembly LeeBoy 8510E Conveyor Paver 7-157...
(1) Per Assembly 1008905 Sonic Sensor Mount (1) Per Assembly 100-6-16-12-5F CSHH, 3/8-16 x .75, GR5, FT (1) Per Assembly 300-6 Washer, Flat, SAE, 3/8 (2) Per Assembly 204-6-16-5 Nut, Lock, Stover, 3/8-16, GR5 (1) Per Assembly LeeBoy 8510E Conveyor Paver 7-159...
OPTION - DUAL STEERING WHEELS FORWARD CAUTION WHEN STEERING PAVER WITH OTHER CONTROL MODULE, THIS RUN/STOP REVERSE SWITCH MUST BE IN THE STOP POSITION. STOP 1000708-02 5,6,7 5,6,7 Figure 7-69. Option - Dual Steering Wheels 7-162 LeeBoy 8510E Conveyor Paver...
Page 369
Steering Wheel Box for Plus One 1002546SRV Cup Holder - Left 1002547SRV Cup Holder - Right 100-4-20-12-5F CSHH, 1/4-20 x .75, GR5, FT 302-4 Washer, Lock, 1/4 300-4 Washer, Flat, SAE, 1/4 1000708-02 Decal - Operation Steering Wheel LeeBoy 8510E Conveyor Paver 7-163...
Illustrated Parts List OPTION - CURB ATTACHMENTS STRIKE OFF PLATE OPTIONS 1 & 2 INSTALLATION OF CUTOFF STEP 1 STEP 2 ROLL-UP CURB ATTACHMENT - 24” Figure 7-70. Option - Curb Attachments 7-164 LeeBoy 8510E Conveyor Paver...
Page 371
Not Shown 851636LSRV Roll Up Curb Attachment, 24” (Left) Standard 851636RSRV Roll Up Curb Attachment, 24” (Right) Standard 851635LSRV Roll Up Curb Attachment, 12” (Left) Not Shown 851635RSRV Roll Up Curb Attachment, 12” (Right) Not Shown LeeBoy 8510E Conveyor Paver 7-165...
Page 373
Weldment, Front Slide Bar Housing Right Side 851242SRV Bar, Adjustable Slide 920070 Thumb Screw, 3/8-16 x 1.00 851241RSRV Weldment, Rear Slide Bar Housing Right Side 851241LSRV Weldment, Rear Slide Bar Housing Left Side 985191 Ski, 20’, Rear LeeBoy 8510E Conveyor Paver 7-167...
Weldment, Adjustable Slide Bar 920070 Thumb Screw, 3/8-16 x 1.00 851241RSRV Weldment, Rear Slide Bar Housing (Right) Right Side 851241LSRV Weldment, Rear Slide Bar Housing (Left) Left Side 1002301 Weldment, Ski Support Rear Arm, 40’ LeeBoy 8510E Conveyor Paver 7-169...
Illustrated Parts List OPTION - TOPCON P-32 CONTROL ASSEMBLY (1 OF 2) 5,6a,6b 18,19 Figure 7-73. Option - TopCon P-32 Control Assembly (1 of 2) 7-170 LeeBoy 8510E Conveyor Paver...
Illustrated Parts List OPTION - TOPCON P-32 CONTROL ASSEMBLY (2 OF 2) 5,6a,6b 18,19 Figure 7-73. Option - TopCon P-32 Control Assembly (2 of 2) 7-172 LeeBoy 8510E Conveyor Paver...
OPTION - UMBRELLA AND FIRE EXTINGUISHERS CAUTION Do not lower umbrella below this arrow. Failure to comply may result in minor or moderate injury. 988207 Rev 1 Figure 7-75. Option - Umbrella and Fire Extinguishers 7-176 LeeBoy 8510E Conveyor Paver...
Page 383
Option - Fire Extinguisher w/Bracket, 5 Lbs. 35828 Fire Extinguisher, 5 Lbs., 3A:40B:C 12313-5DC Mounting Bracket, 5 Lbs. Fire Extinguisher 982031 Option - Fire Extinguisher w/Bracket, 10 Lbs. 1014536 Fire Entinguisher, 10 Lbs., 4A:80B:c 12034-5HD Mounting Bracket, 10 Lbs. Fire Extinguisher LeeBoy 8510E Conveyor Paver 7-177...
Page 386
7 SECTION FRONT B PORT TO BOTTOM LEFT BULKHEAD F387TCJCJ9060606-87 7 SECTION FRONT B PORT TO BOTTOM RIGHT BULKHEAD F387TCJCJ1060606-87 7 SECTION REAR A PORT TO TOP LEFT BULKHEAD F387TCJCJ1060606-87 7 SECTION REAR A PORT TO TOP RIGHT BULKHEAD 7-180 LeeBoy 8510E Conveyor Paver...
Page 398
Conveyor Chain Offset Link 850215A Conveyor Chain T-Pin 850100A Conveyor Cutoff Assembly - Left 1016523SRV Conveyor Cutoff Assembly - Right 1016524SRV Conveyor Cutoff Flap Weldment - Left 1016521 Conveyor Cutoff Flap Weldment - Right 1016526 7-192 LeeBoy 8510E Conveyor Paver...
Page 399
Cotter Pin, .148, #9 5928 7-63 Cotter Pin, .177, 7 GA 870307 Cotter Pin, .177, 7 GA 870307 Cotter Pin, .188 x 1.50 80336 Cotter Pin, .188 x 2.00 80338 Cotter Pin, .188 x 2.00 80338 7-74 LeeBoy 8510E Conveyor Paver 7-193...
Page 400
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 7-27 CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 7-29 CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 7-37 CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 7-59 7-194 LeeBoy 8510E Conveyor Paver...
Page 401
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 7-68 CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 7-69 CSHH, 1/4-20 x 1.00, GR5 100-4-20-16-5 7-35 CSHH, 1/4-20 x 1.00, GR5, FT 100-4-20-16-5F CSHH, 1/4-20 x 1.00, GR5, FT 100-4-20-16-5F LeeBoy 8510E Conveyor Paver 7-195...
Page 402
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-19 CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-27 CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-62 CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-63 CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-65 7-196 LeeBoy 8510E Conveyor Paver...
Page 403
CSHH, 3/8-24 x 1.00, GR5-FT 100-6-24-16-5F 7-46 CSHH, 3/8-24 x 1.00, GR8, FT 100-6-24-16-8F 7-47 CSHH, 3/8-24 x 2.00, GR5 100-6-24-32-5 7-33 CSHH, 38-16 x 2.50, GR5 100-6-16-40-5 7-52 CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 7-13 LeeBoy 8510E Conveyor Paver 7-197...
Page 404
CSHH, 7/16-14 x 1.25, GR5, FT 100-7-14-20-5F 7-19 CSHH, 7/16-14 x 1.75, GR5 100-7-14-28-5 7-38 CSHH, 7/16-14 x 1.75, GR5 100-7-14-28-5 7-47 CSHH, 7/16-20 x 1.75, GR5 100-7-20-28-5 7-26 CSHH, 7/16-20 x 2.00, GR5, FT 100-7-20-32-5F 7-198 LeeBoy 8510E Conveyor Paver...
Page 405
Cup Holder - Right 1002547SRV 7-69 Cut-Off Cylinder Assembly 1017635 Cut-Off Cylinder Mounting Shaft 1006988 Cut-Off Hinge Bar 1007064 Cut-Off Weldment - Left 1016517 Cut-Off Weldment - Right 1016518 Cylinder Mounting Pin 981661 7-51 Cylinder, Track Tensioner 811331 LeeBoy 8510E Conveyor Paver 7-199...
Page 408
7-63 Element Clamp Bar 1006033 7-62 Element Clamp Bar 1006033 7-63 Element Hold Down Bar 985121 7-46 Element Wire Routing Tube 1011491 7-66 Emergency Stop Switch, 1-NC 1010672 7-34 Emergency Stop Switch, 1-NC 1010672 7-41 7-202 LeeBoy 8510E Conveyor Paver...
Page 409
Extension Element Hose & Wiring Kit 1015990SRV 7-58 Extension Element Hose & Wiring Kit 1015990SRV 7-66 Extension Element Hose & Wiring Kit 1015990SRV 7-67 Extension Heatbox Assembly - Left 1008081SRV 7-53 Extension Heatbox Assembly - Right 1008082SRV 7-54 LeeBoy 8510E Conveyor Paver 7-203...
Page 410
Float Valve Section 1017901FLS 7-31 Flow Control, 1/2" 981941 7-60 Flow Divider 984579-10 7-21 Front Engine Mount - Left 986537-17 7-15 Front Engine Mount - Right 986537-16 7-15 Front Idler 983530 Front Lip Clamp 985581 7-204 LeeBoy 8510E Conveyor Paver...
Page 412
Group - PolyPad Drive 1017203 Group - Rubber Track Drive 1017204 Group - Standard Depth Screws 1007206 7-57 Group - Standard HD Endgates 1017023 7-58 Guard Clamp 802112SRV Guide Bar 920061 Guide Bar Assembly 853887SRV 7-206 LeeBoy 8510E Conveyor Paver...
Page 413
Heated Edge HD Endgate Assembly - Right 1011156SRV 7-67 Heated Endgate Depth Screw Bracket - Left 1011204 7-58 Heated Endgate Depth Screw Bracket - Left 1011204 7-66 Heated Endgate Depth Screw Bracket - Right 1011203 7-58 LeeBoy 8510E Conveyor Paver 7-207...
Page 433
Track Chain Link - Left 853194 Track Chain Link - Right 853195 Track Idler - Front 1001589 Track Idler Yoke - Front 811329A Track Link Bushing Spacer 811310 Track Link Short Bushing 851460 Track Pad Bolt Nut 811309 LeeBoy 8510E Conveyor Paver 7-227...
Page 444
500 Lincoln County Parkway Ext. Lincolnton, North Carolina 28092 Phone: (704) 966-3300 - Fax Sales: (704) 483-5802 www.LeeBoy.com Printed in the U.S.A.