Kval EFX CNC Door Machine Manuals

Manuals and User Guides for Kval EFX CNC Door Machine. We have 3 Kval EFX CNC Door Machine manuals available for free PDF download: Operation Manual, Service Manual, Quick Start

Kval EFX Operation Manual (140 pages)

Door Machining System

Brand: Kval | Category: Industrial Equipment | Size: 7 MB

Table of Contents
5
Chapter 1 Introduction to the EFX System

12
- Overview of the EFX System
  12
  - About this Manual
    14
- Safety First
  15
  - Safety Sheet Sign-Off Sheet
    15
  - Safety Terminology of Labels
    15
  - Safety Guidelines
    15
- Lockout-Tagout Guidelines
  19
  - Follow the P-R-O-P-E-R Lockout Rule of Thumb
    19
- Lockout Tagout Procedure
  20
  - Pre-Steps before Lockout Tagout
    20
  - Lockout Tagout Power
    20
  - Lockout Tagout Air Supply
    21
  - Start Maintenance
    21
  - Post Maintenance Steps
    21
- Zero-Energy to Start-Up
  22
- Getting Help from KVAL
  24
- KVAL Return and Warranty Policy
  25
  - Send the Item
    25
  - Acceptance of Return
    25
  - Refund Turnaround Time
    25
  - Kval Errors
    25
  - Customer Errors
    26
  - Shipper Errors
    26
  - Warranty Replacement Parts
    26
- How to Download the Service Application
  27
  - On-Line Help
    27
  - Download Application
    27
- Safety Sign-Off Sheet
  31
  - A Note to the Operator
    31
Chapter 2 About Kvalcam

34
- Summary of the Kvalcam Interface
  34
  - Libraries and Machine Line Screens
    34
  - Machine Control
    34
- About the Libraries Screen
  35
- About Job Creation
  38
- About the Machine Line Screen
  46
  - Machine Line Screen
    46
- About Backing up Data and Checking the Revision Status
  50
- Definitions
  51
- Appendix: Job Preview Examples
  
  53
  - Door Face (Lock Preview)
    53
  - Door Edge (Lock Preview)
    54
  - Door Edge (Hinge Preview)
    55
- Appendix: about Validation
  
  56
  - About the Validation Screen
    57
  - Outline
    57
  - About the Litecutout Feature Detail (DL-NCD Only)
    58
    
    Process
    58
    
    About the Litecutout Screen
    62
    
    About the Work Area Coordinates
    63
    
    Sample Oval Cut
    64
Chapter 3 Operation of the EFX Line

68
- About the EFX Process
  68
- How to Position a Door for Cutting
  69
  - Types of Cuts
    69
- Summary of the Controls on the Machine Line
  70
  - Operators Station
    70
  - Main Machine Controls
    70
  - Foot Pedal Control
    70
  - Indicator Light
    71
- Initial Powering Operations for the EFX
  72
  - How to Power up the Vision Line
    72
  - How to Power down the Machine
    73
- The Machine Start Summary
  74
- Summary of the Kvalcam Interface
  76
- About Machine Status Feedback
  78
- About the EFX Interface Screens
  79
  - About the EFX Main Screen
    79
  - EFX Main Screen
    80
  - About Speed Control
    80
- About the Edge SS Manual Servo Control Tab
  83
- About the Tool Path Preview Test Tab
  85
- About the Tool Config Tabs
  86
- About the Status and Log Screens
  91
  - About the Status Screen
    91
  - About the Log Screen
    92
- Description of the Light Tower
  93
- Appendix: about Backing up the Data
  
  94
Chapter 4 Calibration of the Machine Line

97
- About Calibration
  97
  - About the Calibration Menus and the Calibration Reference Cut
    97
  - Before You Calibrate
    97
- About the Calibration Tabs
  98
  - Access to the Calibration Adjustments
    98
  - Unlock the Calibration (Option)
    99
- Enter a Positive or Negative Number
  100
  - Door Edge Axis Directions
    100
  - Door Face Axis Directions
    101
- How to Enter Calibration Data
  102
  - About the Calibration Box
    102
  - About Restore Points
    103
- About the EFX Calibration Screen
  104
  - EFX Calibration Screen
    104
  - Calibration Selections
    104
- About Calibration Sequence
  105
- Step 1: Calibrate the Carriage Stop
  106
  - Procedure
    106
- Step 2: Calibrate the Length and Thickness Feelers
  107
  - Process to Calibrate the Length and Thickness
    107
- Step 3: Calibrate the Depth Feeler (Option)
  109
  - Before Calibrating
    109
  - Process to Calibrate the Probe Depth
    110
- Step 4: Calibrate the Face Axes
  111
  - Process to Calibrate the Face Carriage
    111
  - Face Axis Calibration Reference Cut
    111
- Step 5: Calibrate the Face Tools
  113
  - Face Tool Locations
    113
  - Process to Calibrate the Face Tools
    113
  - Face Tools Calibration Reference Cut
    114
- Step 6: Calibrate the Edge Carriage
  115
  - Edge Axis Calibration Reference Cut
    115
- Step 7: Calibrate the Edge Tools
  116
  - Edge Tool Locations
    116
  - Chisel Locations
    117
  - Edge Axis Calibration Reference Cut
    117
  - Process to Calibrate the Edge Tools
    117
  - Edge Tools Calibration Reference Cut
    118
  - Predrill
    118
  - Routers
    118
  - Chisels
    118
- Routers: How to Isolate and Calibrate a Specific Router
  119
Chapter 5 Tour of the EFX Line

123
- Front View of the EFX
  123
- Operator's Station on the EFX
  124
  - Operator's Screen Layout
    124
  - Examples Door Placement (Left Side of Screen)
    124
- EFX Controls
  125
  - Main Machine Controls
    125
  - Foot Pedal Control
    125
  - EFX Fence and Door Clamps
    126
  - Indicator Light
    126
- Assemblies on the Main Cutter Head
  127
- About Door Probes
  128
  - About Encoders
    128
  - About Length and Thickness Probes
    128
  - Depth Probe
    129
- Laser Safety Scanners
  130
  - About Sensors
    130
- Location of Servo Motors and Valve Bank Locations
  131
  - Servo Motor Locations
    131
  - Valve Bank Locations
    131
- About the Electrical Panels
  132
  - EFX Main E-Panel
    132
  - EFX High Freq Panel
    133
- About the Nodes
  134
  - Typical Block Diagram of Network Connections
    134
  - Graphical Sample of Node Connections and Power Distribution
    135

Kval EFX Service Manual (108 pages)

Door Machining System

Brand: Kval | Category: Industrial Equipment | Size: 7 MB

Table of Contents
7
Overview of the EFX System
13
About this Manual
15
Safety First
16
Safety Sheet Sign-Off Sheet
16
Safety Terminology of Labels
16
Safety Guidelines
16
Lockout-Tagout Guidelines
20
Follow the P-R-O-P-E-R Lockout Rule of Thumb
20
Lockout Tagout Procedure
21
Pre-Steps before Lockout Tagout
21
Lockout Tagout Power
21
Lockout Tagout Air Supply
22
Start Maintenance
22
Post Maintenance Steps
22
Zero-Energy to Start-Up
23
Getting Help from KVAL
25
On-Line Help
26
Product Return Procedure
26
How to Download the Service Application
27
Download Application
27
Safety Sign-Off Sheet
30
A Note to the Operator
30
About the EFX Line Computer
33
Connections on the PLC
33
About Backing up the Data
34
About Remote Connection to KVAL Service
34
Maintenance Schedule
37
300 Cycle Maintenance Steps
39
Clean, Clean, Clean
39
600 Cycle Maintenance Steps
40
Check Air Gauges and Inspect Water Traps
40
Inspect Tooling
40
Clean Air Condition Filters
41
Empty Dust Collection Units
41
3,000 Cycle Maintenance Steps
42
Inspect Feed Belts (if Applicable)
42
Inspect All Photo Eyes
42
Inspect Limit Switches
42
Inspect Airlines
43
Refill Lubricators
43
Grease Ball Screw Bearings
44
Clean Bearing Shafts
44
12,000 Cycle Maintenance Steps
45
Inspect Chains for Proper Tension
45
Inspect Air Cylinders
45
Inspect Hydraulic Lines (if Applicable)
45
Inspect Ball Rail Shafts
46
Clean and Lubricate Slides, Cylinder Rods and Bearing Shafts
46
72,000 Cycle Maintenance Steps
47
Inspect Nuts and Bolts
47
Check Door Feeding Transition (if Applicable)
47
Electrical
47
Computer Backup
47
Wash Filter and Lubricator Bowls
47
Maintenance NO-GOES
48
Lubrication Schedule
49
Typical Lucubration Kit
49
Lubrication Requirements
50
Pillow Block Bearing Housings
50
Flange Bearing Housings
51
Ball Rail Bearing
51
About Taper Bearings
52
Tapered Bearing Housings
52
Ball Screw Nut
53
Ball Screw Drive Assembly
53
Pulley and Idler Shafts (if Applicable)
54
Sample of Grease Locations for EFX
55
Locations of Hub Bearings
55
Locations of Rail Bearings on the Carriage Head
56
Edge Cutting Section Lubrication
57
Face Cutting Section Lubrication
58
Stops and Probe Assembly Lubrication
59
Description of Air Input System
62
Air Input with Lubrication
62
Air Line Without Lubricator
63
Identifying EFX Tools
64
Tool Information for the Edge Cutter
64
Tool Information for the Face Cutter
65
About Chisels
66
Chisel Orientation on Machine
66
Changing Chisels on a Machine
67
How to Access to Bit Assemblies
68
About the Tool Kit
68
Changing a Tool Bit and Using Tool-Change Tightening Fixture
68
Remove and Replace the Router or Pre-Drill Bits
69
Replacing the Self Lubricator
71
Collet Torque Values
74
Troubleshooting Basics
78
Before You Adjust
78
Analyze the Sub Systems
80
About Motion Control
81
Sequencing
81
Point to Point
81
Incremental
81
Basic Control Circuit
82
About a Typical Contactor Control
83
About Contactor Troubleshooting
84
About Typical VFD Motor Drive Control
85
About the VFD
86
About VFD Troubleshooting
87
About a Typical Pneumatic Circuit
88
Typical Pneumatic Assembly
89
About the Coil (Solenoid)
89
About Cylinder Operation
90
How the Pneumatic System Works
90
Important Notice about Adjusting Cylinder Speed
92
Adjusting Cylinder Extend Speed
93
Adjusting Cylinder Retraction Speed
93
Valve Bank Locations
94
Location of Valve Banks on the EFX
94
Network System Overview
95
Connections to Servo Drives
95
EFX Servo Motor Locations
96
About Switches and Sensors
97
Using Sensors to Trouble Shoot
98
About Checking the Revision Status
99
Troubleshooting Electrical Problems
100
If the Power Stops During Normal Operation
100
Description of the Light Tower
102

Kval EFX Quick Start (2 pages)

Brand: Kval | Category: Industrial Equipment | Size: 2 MB

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More Kval Manuals

Kval EFX CNC Door Machine Manuals

Kval EFX Operation Manual (140 pages)

Table of Contents

Chapter 1 Introduction to the EFX System

Chapter 2 About Kvalcam

Appendix: Job Preview Examples

Appendix: about Validation

Chapter 3 Operation of the EFX Line

Appendix: about Backing up the Data

Chapter 4 Calibration of the Machine Line

Chapter 5 Tour of the EFX Line

Kval EFX Service Manual (108 pages)

Table of Contents

Kval EFX Quick Start (2 pages)

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