KVAL Edge-SS Manuals

Manuals and User Guides for KVAL Edge-SS. We have 4 KVAL Edge-SS manuals available for free PDF download: Operation & Service Manual, Operation Manual, Service Manual, Quick Start

KVAL Edge-SS Operation & Service Manual (180 pages)

Brand: KVAL | Category: Industrial Equipment | Size: 5 MB

Table of Contents
6
Chapter 1 Introduction to the Edge-SS System

14
- Overview of the Edge-SS System
  14
- About this Manual
  16
- Safety First
  17
  - Safety Sheet Sign-Off Sheet
    17
  - Safety Terminology of Labels
    17
  - Safety Guidelines
    17
- Lockout-Tagout Guidelines
  21
  - Follow the P-R-O-P-E-R Lockout Rule of Thumb
    21
- Lockout Tagout Procedure
  22
  - Pre-Steps before Lockout Tagout
    22
  - Lockout Tagout Power
    22
  - Lockout Tagout Air Supply
    23
  - Start Maintenance
    23
  - Post Maintenance Steps
    23
- Zero-Energy to Start-Up
  24
- Getting Help from KVAL
  26
  - On-Line Help
    26
  - Product Return Procedure
    26
- How to Download the Service Application
  28
  - Download Application
    28
- Safety Sign-Off Sheet
  31
  - A Note to the Operator
    31
Chapter 2 Operation of the Edge-SS Line

37
- About the Edge-SS Process
  37
- About the Machine Line
  38
- Front View of the Edge-SS
  39
- Edge-SS Fence, Clamps, Stops
  40
  - Indicator Light
    40
- About Sensors
  41
- Assemblies on the Main Cutter Head
  42
- About the Feelers
  44
- Laser Safety Scanners
  46
- How to Position a Door for Cutting
  47
  - Top and Bottom Cuts
    47
  - Edge Cuts
    47
- Summary of the Controls on the Machine Line
  48
  - Operator's Screen Layout
    48
  - Main Machine Controls
    49
  - Edge-SS Controls
    49
  - Foot Pedal
    50
  - Emergency Shutdown and Recovery
    50
  - To Resume Normal Operation after an E-Stop
    50
- Initial Powering Operations for the Edge-SS Line
  51
- Machine Start Summary
  54
- Summary of the Kvalcam Interface
  57
  - Libraries and Machine Line Screens
    57
  - Machine Control and Calibration Screens
    57
- Summary of the Kvalcam Interface
  59
  - Libraries and Machine Line Screens
    59
    
    Machine Control and Calibration Screens
    59
  - Status and Log Screens
    60
- About Machine Status Feedback
  61
- About the Libraries Screen
  62
- About the Machine Line Screen
  70
  - Machine Line Screen
    70
- About the Edge-SS Interface Screens
  74
  - About the Edge-SS Main Screen
    74
  - Edge-SS Main Screen
    75
  - About Speed Control
    75
- About the Edge SS Manual Servo Control Tab
  78
- About the Tool Path Preview Test Tab
  80
- About the Tool Config Tabs
  81
- About the Status and Log Screens
  87
  - About the Status Screen
    87
  - About the Log Screen
    88
- Definitions
  89
Chapter 3 Calibration of the Edge-SS Line

93
- About Calibration
  93
  - About the Calibration Menus and the Calibration Reference Cut
    93
  - Before You Calibrate
    93
- About the Calibration Tabs
  94
- How to Enter Calibration Data
  97
  - About Restore Points
    97
- About the Edge-SS Calibration Screen
  98
  - Edge-SS Calibration Screen
    98
- Calibrating the Feelers
  99
  - Identify the Hinge and Lock Head Designations
    100
  - Using the Carriage Axes Calibrations
    100
  - About Tools Calibration
    101
  - Tool Slot Identification
    102
  - Chisel Locations
    103
- Using the Tools Calibration
  104
  - Typical Adjustments
    104
  - About the Edge-SS Line Computer
    107
  - Connections on the PLC
    107
Chapter 4 System IT Administration

107
- Backing up the Computer
  108
- About Remote Connection to KVAL Service
  108
Chapter 5 Maintenance of the Edge-SS Line

111
- Maintenance Schedule
  111
- 300 Cycle Maintenance Steps
  113
  - Clean, Clean, Clean
    113
- 600 Cycle Maintenance Steps
  114
  - Check Air Gauges and Inspect Water Traps
    114
  - Inspect Tooling
    114
  - Clean Air Condition Filters
    115
  - Empty Dust Collection Units
    115
- 3,000 Cycle Maintenance Steps
  116
  - Inspect Feed Belts
    116
  - Inspect All Photo Eyes
    116
  - Inspect Limit Switches
    116
  - Inspect Airlines
    117
  - Refill Lubricators
    117
  - Grease Ball Screw Bearings
    118
  - Clean Bearing Shafts
    118
- 12,000 Cycle Maintenance Steps
  119
- 72,000 Cycle Maintenance Steps
  121
  - Inspect Nuts and Bolts
    121
  - Check Door Feeding Transition
    121
  - Electrical
    121
  - Computer Backup
    121
  - Wash Filter and Lubricator Bowls
    121
- Maintenance NO-GOES
  122
- Lubrication Schedule
  123
  - Typical Lucubration Kit
    123
- Lubrication Requirements
  124
  - Pillow Block Bearing Housings
    124
  - Flange Bearing Housings
    125
  - Ball Rail Bearing
    125
  - About Taper Bearings
    126
  - Tapered Bearing Housings
    126
  - Ball Screw Nut
    127
  - Ball Screw Drive Assembly
    127
  - Pulley and Idler Shafts
    128
- Sample of Grease Locations for Edge-SS
  129
  - Locations of Bearings on the Cutting Head of the Edge-SS
    130
  - Deep Drill Bearing Locations (Option)
    130
- Description of Air Input System
  131
  - Air Input with Lubrication
    131
  - Air Line Without Lubricator
    132
- How to Access to Bit Assemblies
  133
  - Changing a Tool Bit and Using Tool-Change Tightening Fixture
    133
    
    Remove and Replace the Router or Pre-Drill Bits
    133
- About Chisels (Option)
  136
  - Chisel Orientation on Machine
    136
  - Changing Chisels on a Machine (Option)
    137
- Replacing the X-Axis Self Lubricator
  138
  - About the Automatic Lubricator
    138
- Collet Torque Values
  141
Chapter 6 Troubleshooting the Edge-SS Line

145
- Troubleshooting Basics
  145
  - Before You Adjust
    145
  - Analyze the Sub Systems
    147
- About Motion Control
  148
  - Sequencing
    148
  - Point to Point
    148
  - Incremental
    148
- Basic Control Circuit
  149
- About a Typical Contactor Control
  150
  - About Contactor Troubleshooting
    151
- About Typical VFD Motor Drive Control
  152
  - About the VFD
    153
  - About VFD Troubleshooting
    154
- About a Typical Pneumatic Circuit
  155
  - Typical Pneumatic Assembly
    156
  - About the Coil (Solenoid)
    156
  - About Cylinder Operation
    157
  - How the Pneumatic System Works
    157
  - Important Notice about Adjusting Cylinder Speed
    159
  - Adjusting Cylinder Extend Speed
    160
    
    Adjusting Cylinder Retraction Speed
    160
- Valve Bank Locations
  161
  - Location of Valve Banks on the Edge-SS
    161
- Network System Overview
  162
  - Connections to Servo Drives
    162
  - Edge-SS Servo Motor Locations
    163
- About Switches and Sensors
  164
  - Using Sensors to Trouble Shoot
    165
- About Checking the Revision Status
  166
- Troubleshooting Electrical Problems
  167
  - If the Power Stops During Normal Operation
    167
  - Troubleshooting with the Status Light Panel
    168

Kval Edge-SS Operation Manual (152 pages)

Brand: Kval | Category: Industrial Equipment | Size: 8 MB

Table of Contents
7
Overview of the Edge-SS System
14
About this Manual
16
Safety First
17
Safety Sheet Sign-Off Sheet
17
Safety Terminology of Labels
17
Safety Guidelines
17
Lockout-Tagout Guidelines
21
Follow the P-R-O-P-E-R Lockout Rule of Thumb
21
Lockout Tagout Procedure
22
Pre-Steps before Lockout Tagout
22
Lockout Tagout Power
22
Lockout Tagout Air Supply
23
Start Maintenance
23
Post Maintenance Steps
23
Zero-Energy to Start-Up
24
Getting Help from KVAL
26
KVAL Return and Warranty Policy
27
Send the Item
27
Acceptance of Return
27
Refund Turnaround Time
27
Kval Errors
27
Customer Errors
28
Shipper Errors
28
Warranty Replacement Parts
28
How to Download the Service Application
29
On-Line Help
29
Download Application
29
Safety Sign-Off Sheet
33
A Note to the Operator
33
Summary of the Kvalcam Interface
36
Machine Line
36
Libraries
36
Machine Control
37
About the Libraries
38
Distinguish between the Library Types
38
Around the Door Job Library Screen
39
Around the Door Data Library Screen
39
Around the Feature Group Library Screen
40
Controls at the Library Screen
41
Using the Door File Table
42
Using the Display Deleted Check Box (Recover a Door File)
42
Using the File Control Buttons
43
Using the Create Button
43
Using the Edit/View Button
43
Using the Clone Button
43
Using the Delete/Restore Button
44
Using the Diff Button
45
About the Database Icon
46
About Revisions
47
Principle and Diff
47
Revisions at the Door Job Library
47
Revisions at the Door Data Library
48
Revisions at the Door Feature Group Library
48
About Door Job Creation
50
About the Job Name Menu
51
About the Door Data Menu
51
About the Feature Tree Menu
52
Breakdown of a Feature Group and Features
52
About the Feature Tree Menu
53
About the Selected Feature Details Menu
54
About the Selected Feature Details Menu (Child Level)
55
About the Control Buttons
56
About the Job Preview Screen (2D and 3D)
57
2 D Screen
57
About the Machine Line Screen
59
Machine Line Screen
59
About Backing up Data and Checking the Revision Status
63
Job Preview Examples
64
Door Face (Lock Preview)
64
Door Edge (Lock Preview)
65
Door Edge (Hinge Preview)
66
About Validation
67
About the Validation Screen
68
Outline
69
About the Litecutout Feature Detail (DL-NCD Only)
70
Process
70
About the Litecutout Screen
74
About the Work Area Coordinates
75
Sample Oval Cut
76
Common Terms
78
Door Job
78
Door Data
78
Feature Group
79
Feature
80
Revision
80
Ad Hoc
80
Variant
81
Diff
82
Axis
82
Validation
83
Validation Report
83
About the Edge-SS Process
86
How to Position a Door for Cutting
87
Top and Bottom Cuts
87
Edge Cuts
87
Summary of the Controls on the Machine Line
88
Operators Station
88
Main Machine Controls
88
Foot Pedal Control
88
Indicator Light
89
Initial Powering Operations for the Edge-SS
90
How to Power up the Vision Line
90
Home the Machine Line
91
How to Power down the Machine
91
The Machine Start Summary
92
Summary of the Kvalcam Interface
95
Libraries and Machine Line Screens
95
Machine Control and Calibration Screens
95
Status and Log Screens
96
About Machine Status Feedback
97
About the Edge-SS Interface Screens
98
About the Edge-SS Main Screen
98
Edge-SS Main Screen
99
About Speed Control
99
About the Edge SS Manual Servo Control Tab
102
About the Tool Path Preview Test Tab
104
About the Tool Config Tabs
105
General Operating Controls
105
Unlock the Tool Slot Configuration
106
About the Tool Pop-Up Screens
106
About Tool Locations
107
About Chisel Locations
108
About Using Tool Configuration
109
Measuring Tool Length
109
About Entering Data into the Pop-Up Menu
110
About the Status and Log Screens
111
About the Status Screen
111
About the Log Screen
112
Description of the Light Tower
113
About Calibration
114
About the Calibration Menus and the Calibration Reference Cut
115
Before You Calibrate
115
About the Calibration Tabs
116
Access to the Calibration Adjustments
116
Unlock the Calibration (Option)
117
Enter a Positive or Negative Number
117
Axis Direction for the Edge-SS Front Section
117
How to Enter Calibration Data
118
About Restore Points
118
About the Edge-SS Calibration Screen
119
Edge-SS Calibration Screen
119
Calibrating the Feelers
120
Identify the Hinge and Lock Head Designations
121
Using the Carriage Axes Calibrations
121
About Tools Calibration
122
Tool Slot Identification
123
Chisel Locations
124
Using the Tools Calibration
125
Typical Adjustments
125
About the Machine Line
128
Top View of Edge-SS with Auto Feed-Out (Opt. Q)
129
Front View of the Edge-SS
130
Front View of the Edge-SS with Auto Feed-Out (Opt. Q)
131
Edge-SS Fence, Clamps, Stops
132
Operator's Station on the Edge-SS
133
Operator's Screen Layout
133
Examples Door Placement (Left Side of Screen)
133
Edge-SS Controls
134
Main Machine Controls
134
Foot Pedal Control
134
Indicator Light
135
Assemblies on the Main Cutter Head
136
Option (3 Routers and 1 Point to Point Drill)
137
About the Probes
138
About Door Length Probe
138
About Door Thickness Probe
139
About Door Depth Probe
139
Laser Safety Scanners
140
About Sensors
140
Servo Motor and Valve Bank Locations
141
Servo Motor Locations
141
Valve Bank Locations
142
Typical Valve Bank Controls
142
About the Electrical Panels
143
Main Electrical Panel
143
The High Frequency Panel
144
About the Nodes
145
Typical Block Diagram of Network Connections
145
Graphical Sample of Node Connections and Power Distribution
146

Kval Edge-SS Service Manual (107 pages)

Brand: Kval | Category: Industrial Equipment | Size: 3 MB

Table of Contents
7
Chapter 1 Introduction to the Edge-SS System

13
- Overview of the Edge-SS System
  13
  - About this Manual
    15
- Safety First
  16
  - Safety Sheet Sign-Off Sheet
    16
  - Safety Terminology of Labels
    16
  - Safety Guidelines
    16
- Lockout-Tagout Guidelines
  20
  - Follow the P-R-O-P-E-R Lockout Rule of Thumb
    20
- Lockout Tagout Procedure
  21
  - Pre-Steps before Lockout Tagout
    21
  - Lockout Tagout Power
    21
  - Lockout Tagout Air Supply
    22
  - Start Maintenance
    22
  - Post Maintenance Steps
    22
- Zero-Energy to Start-Up
  23
- Getting Help from KVAL
  25
  - On-Line Help
    26
  - Product Return Procedure
    26
- How to Download the Service Application
  27
  - Download Application
    27
- Safety Sign-Off Sheet
  30
  - A Note to the Operator
    30
Chapter 2 System IT Administration

33
Chapter 3 Maintenance of the Edge-SS

37
- Maintenance Schedule
  37
- 300 Cycle Maintenance Steps
  39
  - Clean, Clean, Clean
    39
- 600 Cycle Maintenance Steps
  40
- 3,000 Cycle Maintenance Steps
  42
  - Inspect Feed Belts
    42
  - Inspect All Photo Eyes
    42
  - Inspect Limit Switches
    42
  - Inspect Airlines
    43
  - Refill Lubricators
    43
  - Grease Ball Screw Bearings
    44
  - Clean Bearing Shafts
    44
- 12,000 Cycle Maintenance Steps
  45
- 72,000 Cycle Maintenance Steps
  47
  - Inspect Nuts and Bolts
    47
  - Check Door Feeding Transition
    47
  - Electrical
    47
  - Computer Backup
    47
  - Wash Filter and Lubricator Bowls
    47
- Maintenance NO-GOES
  48
- Lubrication Schedule
  49
  - Typical Lucubration Kit
    49
- Lubrication Requirements
  50
  - Pillow Block Bearing Housings
    50
  - Flange Bearing Housings
    51
  - Ball Rail Bearing
    51
  - About Taper Bearings
    52
  - Tapered Bearing Housings
    52
  - Ball Screw Nut
    53
  - Ball Screw Drive Assembly
    53
  - Pulley and Idler Shafts
    54
- Sample of Grease Locations for Edge-SS
  55
- Description of Air Input System
  59
  - Air Input with Lubrication
    59
  - Air Line Without Lubricator
    60
- Identifying Edge-SS Tools
  61
  - Tool Location Edge-SS
    61
  - Edge-SS Tool Collet Wrench and Shaft Wrench List
    62
- About Chisels
  63
  - Chisel Orientation on Machine
    63
  - Changing Chisels on a Machine
    64
- How to Access to Bit Assemblies
  65
  - Changing a Tool Bit and Using Tool-Change Tightening Fixture
    65
    
    Remove and Replace the Router or Pre-Drill Bits
    65
- Replacing the X-Axis Self Lubricator
  68
  - About the Automatic Lubricator
    68
- Collet Torque Values
  71
Chapter 4 Troubleshooting the Edge-SS Line

75
- Troubleshooting Basics
  75
  - Before You Adjust
    75
  - Analyze the Sub Systems
    77
- About Motion Control
  78
  - Sequencing
    78
  - Point to Point
    78
  - Incremental
    78
- Basic Control Circuit
  79
- About a Typical Contactor Control
  80
  - About Contactor Troubleshooting
    81
- About Typical VFD Motor Drive Control
  82
  - About the VFD
    83
  - About VFD Troubleshooting
    84
- About a Typical Pneumatic Circuit
  85
- Valve Bank Locations
  91
  - Location of Valve Banks on the Edge-SS
    91
- Network System Overview
  92
  - Connections to Servo Drives
    92
  - Edge-SS Servo Motor Locations
    92
- About Switches and Sensors
  94
  - Using Sensors to Trouble Shoot
    95
- About Checking the Revision Status
  96
- Troubleshooting Electrical Problems
  97
  - If the Power Stops During Normal Operation
    97
- Description of the Light Tower
  99
- Six Light Trouble Shooting
  100

Kval Edge-SS Quick Start (2 pages)

Brand: Kval | Category: Industrial Equipment | Size: 2 MB

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KVAL Edge-SS Manuals

KVAL Edge-SS Operation & Service Manual (180 pages)

Table of Contents

Chapter 1 Introduction to the Edge-SS System

Chapter 2 Operation of the Edge-SS Line

Chapter 3 Calibration of the Edge-SS Line

Chapter 4 System IT Administration

Chapter 5 Maintenance of the Edge-SS Line

Chapter 6 Troubleshooting the Edge-SS Line

Kval Edge-SS Operation Manual (152 pages)

Table of Contents

Kval Edge-SS Service Manual (107 pages)

Table of Contents

Chapter 1 Introduction to the Edge-SS System

Chapter 2 System IT Administration

Chapter 3 Maintenance of the Edge-SS

Chapter 4 Troubleshooting the Edge-SS Line

Kval Edge-SS Quick Start (2 pages)

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