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2011 690 SMC AUS
KTM 2011 690 SMC AUS Manuals
Manuals and User Guides for KTM 2011 690 SMC AUS. We have
2
KTM 2011 690 SMC AUS manuals available for free PDF download: Repair Manual, Owner's Manual
KTM 2011 690 SMC AUS Repair Manual (229 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 12.42 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Repair Manual
8
Degrees of Risk and Symbols
8
Work Rules
8
3 Important Notes
9
Guarantee, Warranty
9
Operating and Auxiliary Substances
9
Spare Parts, Accessories
9
Figures
9
4 Serial Numbers
10
Chassis Number
10
Type Label
10
Engine Number
10
Key Number
10
Fork Part Number
10
Shock Absorber Part Number
11
5 Motorcycle
12
Raising the Motorcycle with the Rear Wheel Stand
12
Taking the Motorcycle off of the Rear Wheel Stand
12
Raising the Motorcycle with the Front Wheel Stand
12
Taking the Motorcycle off of the Front Wheel Stand
12
Raising the Motorcycle with the Lift Stand
13
Removing the Motorcycle from the Lift Stand
13
Raising the Motorcycle with the Work Stand
13
Removing the Motorcycle from the Work Stand
14
Starting
14
Starting the Motorcycle to Make Checks
15
6 Fork, Triple Clamp
16
Adjusting the Compression Damping of the Fork
16
Adjusting the Rebound Damping of the Fork
16
Bleeding the Fork Legs
16
Cleaning the Dust Boots of the Fork Legs
17
Removing the Fork Protector
17
Installing the Fork Protector
17
Removing Fork Legs
18
Installing the Fork Legs
19
Servicing the Fork
20
Disassembling the Fork Legs
21
Checking the Fork Legs
24
Assembling the Fork Legs
25
Checking the Steering Head Bearing Play
29
Adjusting the Steering Head Bearing Play
30
7 Handlebar, Controls
31
Handlebar Position
31
Adjusting Handlebar Position
31
Checking the Routing of the Throttle Cable
31
Checking the Play in the Throttle Cable
32
Adjusting the Play in the Throttle Cable
32
8 Shock Absorber, Swingarm
34
Adjusting the High-Speed Compression Damping of the Shock Absorber
34
Adjusting the Low-Speed Compression Damping of the Shock Absorber
34
Adjusting the Rebound Damping of the Shock Absorber
35
Measuring the Unloaded Rear Wheel Sag
35
Checking the Static Sag of the Shock Absorber
35
Checking the Riding Sag of the Shock Absorber
36
Adjusting the Spring Preload of the Shock Absorber
36
Adjusting the Riding Sag
37
Removing the Shock Absorber
37
Installing the Shock Absorber
38
Servicing the Shock Absorber
40
Removing the Spring
40
Dismantling the Damper
41
Disassembling the Piston Rod
42
Checking the Damper
43
Removing the Heim Joint
44
Installing the Heim Joint
45
Assembling the Piston Rod
46
Assembling the Damper
47
Bleeding and Filling the Damper
49
Filling the Damper with Nitrogen
51
Installing the Spring
52
9 Exhaust
54
Removing the Manifold
54
Installing the Manifold
55
Removing the Main Silencer
56
Installing the Main Silencer
56
10 Air Filter
58
Removing the Air Filter
58
Installing the Air Filter
58
Removing the Air Filter Box
58
Installing the Air Filter Box
59
11 Fuel Tank, Seat, Trim
61
Opening the Filler Cap
61
Closing Filler Cap
61
Removing the Seat
61
Mounting the Seat
62
Taking off the Side Cover
62
Mounting the Side Cover
62
Checking the Fuel Pressure
62
Changing the Fuel Filter
63
Changing the Fuel Pump
66
12 Wheels
70
Checking the Tire Air Pressure
70
Checking the Tire Condition
70
Checking the Brake Discs
71
Checking the Spoke Tension
71
Checking the Rim Run-Out
72
Front Wheel
72
Removing Front Wheel
72
Installing the Front Wheel
73
Removing the Brake Disc of the Front Brake
74
Installing the Brake Disc of the Front Brake
74
Rear Wheel
74
Removing Rear Wheel
74
Installing the Rear Wheel
75
Removing the Brake Disc of the Rear Brake
75
Installing the Brake Disc of the Rear Brake
76
Checking the Chain Tension
76
Adjusting the Chain Tension
76
Adjusting Chain Guide
77
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
77
Cleaning the Chain
79
Checking the Rear Hub Rubber Dampers
79
13 Wiring Harness, Battery
81
Removing the Battery
81
Installing the Battery
81
Disconnecting the Battery
81
Connecting the Battery
82
Recharging the Battery
82
Checking the Charging Voltage
83
Changing the Main Fuse
84
Changing Fuses of Individual Power Consumers
84
Adjusting the Engine Characteristic
85
14 Brake System
87
Checking the Front Brake Linings
87
Changing the Brake Linings of the Front Brake
87
Adjusting the Basic Position of the Hand Brake Lever
88
Checking the Front Brake Fluid Level
88
Adding Front Brake Fluid
89
Changing the Front Brake Fluid
90
Checking the Rear Brake Linings
90
Changing the Rear Brake Linings
91
Checking the Free Travel of Foot Brake Lever
92
Adjusting the Basic Position of the Foot Brake Lever
93
Checking Rear Brake Fluid Level
93
Adding Rear Brake Fluid
94
Changing the Rear Brake Fluid
94
15 Lighting System, Instruments
96
Combination Instrument
96
Setting Kilometers or Miles
96
Setting the Clock
96
Setting/Resetting Display TRIP 1
96
Setting/Resetting Display TRIP 2
96
Setting the Wheel Circumference
97
Checking the Headlight Setting
98
Adjusting the Headlight Range
98
Removing the Headlight Mask with the Headlight
98
Installing the Headlight Mask with the Headlight
99
Changing the Parking Light Bulb
99
Changing the Headlight Bulb
100
Changing the Turn Signal Bulb
101
16 Engine
102
Removing the Engine
102
Installing the Engine
104
Engine Disassembly
108
Clamping the Engine into the Engine Assembly Stand
108
Draining the Engine Oil
108
Removing Starter Motor
108
Removing Valve Cover
109
Removing the Alternator Cover
109
Removing Spacer
109
Removing Gear Position Sensor
109
Removing Oil Filter
110
Removing Thermostat
110
Setting Engine to Ignition Top Dead Center
110
Removing Water Pump Wheel
111
Removing Clutch Cover
111
Removing Spacer and Spring
111
Removing Spark Plug
112
Removing Timing Chain Tensioner
112
Removing Camshafts
112
Removing Cylinder Head
112
Removing Piston
113
Removing Rotor
113
Removing Timing Chain Rails
114
Removing Timing Chain and Timing Chain Sprocket
114
Removing Crankshaft Position Sensor
114
Removing Clutch Cage
115
Removing Primary Gear
116
Removing Starter Drive
116
Removing Shift Shaft
116
Removing Shift Drum Locating
116
Removing Locking Lever
117
Removing Oil Pumps
117
Removing Left Engine Case
117
Removing Crankshaft and Balancer Shaft
118
Removing Transmission Shafts
118
Work on Individual Parts
119
Work on the Right Section of the Engine Case
119
Work on the Left Section of the Engine Case
121
Work on the Clutch Cover
122
Removing Crankshaft Bearing Inner Ring
123
Removing Balancer Shaft Drive Wheel
123
Changing the Connecting Rod, Conrod Bearing, and Crank Pin
123
Checking Crankshaft Run-Out at Bearing Pin
125
Installing Balancer Shaft Drive Wheel
125
Installing Crankshaft Bearing Inner Ring
125
Measuring Axial Clearance of Crankshaft and Balancer Shaft
126
Cylinder - Nikasil ® Coating
126
Checking/Measuring the Cylinder
127
Checking/Measuring the Piston
127
Checking Piston Ring End Gap
128
Checking Piston/Cylinder Mounting Clearance
128
Checking Oil Pumps for Wear
129
Replacing Autodecompressor
129
Preparing Timing Chain Tensioner for Installation
130
Checking Timing Assembly
130
Removing Rocker Arm
131
Changing Camshaft Bearing
131
Removing Valves
132
Checking Valves
132
Checking Valve Springs
133
Checking Valve Spring Retainer
133
Checking Cylinder Head
133
Installing Valves
134
Installing Rocker Arm
135
Disassembling the Antihopping Clutch
135
Checking the Clutch
135
Preassembling the Antihopping Clutch
137
Checking Shift Mechanism
138
Preassembling Shift Shaft
138
Disassembling the Main Shaft
139
Dismantling Countershaft
139
Checking the Transmission
140
Assembling the Main Shaft
141
Assembling Countershaft
142
Checking the Starter Drive
143
Removing Freewheel
143
Checking Freewheel
144
Installing Freewheel
144
Engine Assembly
145
Installing Transmission Shafts
145
Installing Crankshaft and Balancer Shaft
146
Installing Left Engine Case
147
Installing Oil Pumps
147
Installing Locking Lever
148
Installing Shift Drum Locating
148
Installing Shift Shaft
148
Installing Starter Drive
148
Installing Primary Gear
149
Installing Clutch Cage
149
Installing Crankshaft Position Sensor
150
Installing Timing Chain and Timing Chain Sprocket
151
Installing Timing Chain Rails
151
Installing Rotor
151
Adjusting Crankshaft Position Sensor Distance
152
Setting Engine to Top Dead Center
152
Installing Piston
152
Installing Cylinder Head
154
Installing Camshafts
154
Installing Timing Chain Tensioner
155
Checking Valve Clearance
155
Adjusting Valve Clearance
156
Installing Spark Plug
157
Installing Spacer and Spring
157
Installing Clutch Cover
157
Mounting Water Pump Cover
157
Installing Thermostat
158
Installing the Oil Filter
158
Installing Gear Position Sensor
158
Installing the Spacer
159
Installing Oil Screens
159
Installing Alternator Cover
160
Installing Starter Motor
160
Installing Valve Cover
161
Removing the Engine from the Engine Assembly Stand
161
17 Clutch
162
Checking/Rectifying the Fluid Level of the Hydraulic Clutch
162
Changing the Hydraulic Clutch Fluid
162
18 Water Pump, Cooling System
163
Draining the Coolant
163
Filling/Bleeding the Cooling System
163
Checking the Antifreeze and Coolant Level
164
Checking the Coolant Level
165
19 Lubrication System
166
Oil Circuit
166
Checking the Engine Oil Level
166
Checking the Engine Oil Pressure
167
Changing the Engine Oil and Filter, Cleaning the Oil Screens
168
Draining the Engine Oil
168
Removing the Oil Filter
169
Installing the Oil Filter
169
Cleaning the Oil Screens
170
Filling up with Engine Oil
171
Adding Engine Oil
171
20 Ignition System
172
Alternator - Checking the Stator Winding
172
Checking the Spark Plug Connector
172
Ignition Coil - Checking the Secondary Winding
173
21 Technical Data
174
Engine
174
Engine Tolerance, Wear Limits
174
Engine Tightening Torques
176
Capacities
177
Engine Oil
177
Coolant
177
Fuel
177
Chassis
177
Electrical System
178
Tires
178
Fork
179
Shock Absorber
179
Chassis Tightening Torques
180
22 Cleaning/Protective Treatment
182
Cleaning the Motorcycle
182
Checks and Maintenance Steps for Winter Operation
183
23 Storage
184
Preparing for Use after Storage
184
24 Service Schedule
185
25 Wiring Diagram
188
186
188
188
190
190
192
192
194
194
196
196
198
198
200
200
202
202
204
204
206
26 Substances
208
27 Auxiliary Substances
210
28 Special Tools
212
29 Standards
224
Index
225
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KTM 2011 690 SMC AUS Owner's Manual (172 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 2.82 MB
Table of Contents
Table of Contents
5
Means of Representation
8
Important Information
9
View of Vehicle
14
View of Vehicle, Front Left
14
View of Vehicle, Rear Right
16
Serial Numbers
18
Chassis Number
18
Type Label
18
Engine Number
19
Key Number
19
Fork Part Number
20
Shock Absorber Part Number
20
Controls
21
Clutch Lever
21
Hand Brake Lever
21
Throttle Grip
22
Light Switch
22
Turn Signal Switch
23
Horn Button
23
Emergency off Switch
24
Electric Starter Button
24
Ignition/Steering Lock
25
Combination Instrument
25
Combination Instrument - Function Buttons
26
Combination Instrument - Tachometer
26
Combination Instrument - Indicator Lamps
27
Combination Instrument - Display
28
Combination Instrument - Speedometer
29
Setting Kilometers or Miles
29
Combination Instrument - Time
30
Setting the Clock
30
Combination Instrument - Display ODO
31
Combination Instrument - Setting/Resetting TRIP 1
31
Combination Instrument - Setting/Resetting TRIP 2
32
Combination Instrument - TRIP F Display
33
Combination Instrument - Coolant Temperature Indicator
33
Opening the Filler Cap
34
Closing Filler Cap
35
Seat Release
35
Handrails
36
Passenger Footrests
36
Shift Lever
37
Foot Brake Lever
38
Side Stand
38
Preparing for Use
39
Advice on First Use
39
Running in the Engine
40
Loading the Vehicle
41
Riding Instructions
43
Performing Checks and Vehicle Care When Preparing for Use
43
Starting
44
Starting off
45
Shifting, Riding
45
Braking
49
Stopping, Parking
50
Refueling
51
Service Plan
54
Service Schedule
54
Tuning the Chassis
57
Fork/Shock Absorber
57
Adjusting the Compression Damping of the Fork
57
Adjusting the Rebound Damping of the Fork
58
Compression Damping of the Shock Absorber
59
Adjusting the Low-Speed Compression Damping of the Shock Absorber
59
Adjusting the High-Speed Compression Damping of the Shock Absorber
60
Adjusting the Rebound Damping of the Shock Absorber
61
Service Work on the Chassis
63
Raising the Motorcycle with the Front Wheel Stand
63
Taking the Motorcycle off of the Front Wheel Stand
63
Raising the Motorcycle with the Rear Wheel Stand
64
Taking the Motorcycle off of the Rear Wheel Stand
64
Bleeding the Fork Legs
65
Removing the Seat
65
Mounting the Seat
66
Removing the Air Filter
66
Installing the Air Filter
67
Checking the Chain for Dirt
68
Cleaning the Chain
68
Checking the Chain Tension
70
Adjusting the Chain Tension
71
Check the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
73
Adjusting Basic Position of Clutch Lever
77
Checking/Rectifying the Fluid Level of the Hydraulic Clutch
78
Brakes
79
Adjusting the Basic Position of the Hand Brake Lever
79
Checking the Brake Discs
79
Checking the Front Brake Fluid Level
80
Adding Front Brake Fluid
81
Checking the Front Brake Linings
82
Checking the Free Travel of Foot Brake Lever
83
Adjusting the Basic Position of the Foot Brake Lever
84
Checking Rear Brake Fluid Level
85
Adding Rear Brake Fluid
85
Checking the Rear Brake Linings
87
Wheels, Tires
89
Removing Front Wheel
89
Installing the Front Wheel
90
Removing Rear Wheel
92
Installing the Rear Wheel
93
Checking the Rear Hub Rubber Dampers
95
Checking the Tire Condition
96
Checking the Tire Air Pressure
97
Checking the Spoke Tension
98
Electrical System
100
Removing the Battery
100
Installing the Battery
101
Recharging the Battery
101
Changing the Main Fuse
103
Changing Fuses of Individual Power Consumers
105
Removing the Headlight Mask with the Headlight
107
Installing the Headlight Mask with the Headlight
108
Changing the Headlight Bulb
109
Changing the Parking Light Bulb
110
Changing the Turn Signal Bulb
111
Checking the Low Beam Headlight Adjustment
112
Adjusting the Headlight Range
113
Cooling System
114
Checking the Antifreeze and Coolant Level
114
Checking the Coolant Level
116
Draining the Coolant
118
Filling the Cooling System
119
Tuning the Engine
121
Checking the Play in the Throttle Cable
121
Adjusting the Play in the Throttle Cable
122
Adjusting the Engine Characteristic
122
Service Work on the Engine
124
Checking the Engine Oil Level
124
Changing the Engine Oil and Filter, Cleaning the Oil Screens
125
Draining the Engine Oil X
125
Removing the Oil Filter
126
Cleaning the Oil Screens
128
Installing the Oil Filter
130
Filling up with Engine Oil
130
Adding Engine Oil
131
Cleaning, Care
133
Cleaning the Motorcycle
133
Protective Treatment for Winter Operation
135
Storage
136
Preparing for Use after Storage
137
Troubleshooting
138
Blink Code
141
Technical Data - Engine
146
Capacity - Engine Oil
147
Capacity - Coolant
147
Technical Data - Engine Tightening Torques
148
Technical Data - Chassis
151
Lighting Equipment
152
Tires
153
Capacity - Fuel
153
Technical Data - Fork
154
Technical Data - Shock Absorber
155
Technical Data - Chassis Tightening Torques
157
Substances
160
Auxiliary Substances
164
Standards
166
Index
167
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