Komatsu D65EX-12 Manuals

Komatsu D65EX-12 Manuals

Manuals and User Guides for Komatsu D65EX-12. We have 2 Komatsu D65EX-12 manuals available for free PDF download: Shop Manual, Operation & Maintenance Manual

Komatsu D65EX-12 Shop Manual

Komatsu D65EX-12 Shop Manual (1227 pages)

Brand: Komatsu | Category: Tractor | Size: 59 MB

Table of Contents

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Komatsu D65EX-12 Operation & Maintenance Manual

Komatsu D65EX-12 Operation & Maintenance Manual (249 pages)

BULLDOZER

Brand: Komatsu | Category: Construction Equipment | Size: 9 MB

Table of Contents

Table of Contents

11
- Foreword
  6
- Safety Information
  6
- Front/Rear, Left/Right Directions of Machine
  8
- Introduction
  8
- Necessary Information
  9
- Machine Serial No. Plate and Position
  9
- Engine Serial No. Plate and Position
  9
- Position of Service Meter
  10
- Table of Enter Serial No. and Distributor
  10
  - Table of Contents
    11
- Safety
  15
- Safety Labels
  18
- Positions of Safety Pictograms
  18
- Safety Labels
  19
- Clothing and Personal Protective Items
  22
- Fire Extinguisher and First Aid Kit
  22
- Safety Rules
  22
- If Abnormalities Are Found
  22
- General Precautions
  22
- Safety Features
  23
- Keep Machine Clean
  23
- Inside Operator's Compartment
  23
- Always Apply Lock When Leaving Operator's Seat
  23
- Handrails and Steps
  24
- Mounting and Dismounting
  25
- No People on Attachments
  25
- Crushing or Cutting Prevention
  25
- Fire Prevention
  26
- Prevention of Burns
  26
- Action if Fire Occurs
  27
- Window Washer Liquid
  27
- Precautions When Using Rops
  27
- Precautions for Attachments
  28
- Unauthorized Modification
  28
- Safety at Worksite
  28
- Working on Loose Ground
  29
- Do Not Go Close to High-Voltage Cables
  29
- Ensure Good Visibility
  29
- Ventilation for Enclosed Areas
  30
- Checking Signalman's Signals and Signs
  30
- Emergency Exit from Operator's Cab
  30
- Be Careful about Asbestos Dust
  30
- Checks before Starting Engine
  31
- Precautions for Operation
  31
- Starting Engine
  31
- Precautions When Starting
  32
- Precautions in Cold Areas
  32
- Operation
  33
- Checks after Operation
  33
- Precautions for Moving Machine Forward or in Reverse
  33
- Precautions When Traveling
  34
- Traveling on Slopes
  35
- Using Brakes
  35
- Operate Carefully on Snow
  35
- Parking Machine
  36
- Shipping
  37
- Transportation
  37
- Loading and Unloading
  37
- Battery
  38
- Battery Hazard Prevention
  38
- Starting with Booster Cable
  39
- Towing
  40
- When Towing
  40
- Precautions for Maintenence
  41
- Warning Tag
  41
- Keep Work Place Clean and Tidy
  41
- Appoint Leader When Working with Others
  41
- Stop Engine before Carrying out Inspection and Maintenance
  42
- No Unauthorized Personnel into Area
  43
- Proper Tools
  43
- Two Workers for Maintenance When Engine Is Running
  43
- Attachments
  44
- Precautions for Work under Machine and Work Equipment
  44
- Noise
  44
- Precautions When Using Hammer
  44
- Repair Welding
  45
- Removing Battery Terminal
  45
- Precautions When Using High-Pressure Grease to Adjust Track Tension
  45
- Do Not Disassemble Recoil Spring
  45
- Precaution with High-Pressure Oil
  46
- Handling High-Pressure Hoses
  46
- Waste Material
  46
- Periodic Replacement of Safety Critical Parts
  47
- Compressed Air
  47
- Maintenance for Air Conditioner
  47
- Operation
  48
- General View
  49
- General View of Machine
  49
- General View of Controls and Gauges
  50
- Explanation of Components
  53
- Monitor Panel
  53
- Gauge Panel
  57
- Switches
  59
- Lamp
  64
- Control Levers and Pedals
  65
- Fuse
  73
- Electric Power Take-Out Adapter
  75
- Door-Open Lock
  76
- Sash Glass Intermediate Lock
  76
- Cap, Cover with Lock
  77
- Hot and Cool Box
  78
- Operation Manual Storage
  78
- Ashtray
  79
- Tool Box
  79
- Grease Pump Holder
  79
- Air Conditioner
  80
- Heater
  86
- Operation
  89
- Check before Starting Engine, Adjust
  89
- Starting Engine
  107
- Operations and Checks after Starting Engine
  114
- Stopping Engine
  117
- Check after Stopping Engine
  119
- Machine Operation
  120
- Shifting Gaer
  124
- Shifting between Forward and Reverse
  125
- Steering Machine
  127
- Precautions for Operation
  131
- Work Possible Using Bulldozer
  133
- Parking Machine
  139
- Check after Finishing Work
  140
- Locking
  141
- Tips for Longer Undercarriage Life
  142
- Transportation Means
  146
- Removing Cab
  146
- Precautions When Removing Work Equipment
  146
- Transportation
  146
- Loading, Unloading Work
  148
- Lifting Machine
  152
- Cold Weather Operation
  154
- Precautions for Low Temperature
  154
- After Completion of Work
  156
- After Cold Weather
  156
- During Storage
  157
- After Storage
  157
- Before Storage
  157
- Long-Term Storage
  157
- Troubleshooting
  158
- After Running out of Fuel
  158
- Towing the Machine
  158
- If Battery Is Discharged
  159
- Other Trouble
  163
- Maintenance
  169
- Guide to Maintenance
  170
- Outline of Service
  173
- Outline of Oil, Fuel, Coolant
  173
- Relating to Electric System
  176
- Handling Hydraulic System
  176
- Wear Parts List
  178
- Wear Parts
  178
- Use of Fuel, Coolant and Lubricants According to Ambient Temperature
  180
- Proper Selection of Fuel, Coolant and Lubricants
  180
- Standard Tightening Torques for Bolts and Nuts
  184
- Torque List
  184
- Periodic Replacement of Safety Critical Parts
  185
- Safety Critical Parts
  186
Maintenance Schedure Chart

187
- Check, Clean and Replace Air Cleaner Element
  189
- Service Procedure
  189
- When Required
  189
- Clean Inside of Cooling System
  193
- Check Track Tension
  196
- Check and Tighten Track Shoe Bolts
  197
- Check Electrical Intake Air Heater
  198
- Reverse and Replace the End Bits and Cutting Edges
  199
- Clean, Check Radiator Fins
  201
- Check, Adjust Air Conditioner
  202
- Check Door Lock Striker
  203
- Grease Door Hinge
  203
- Replace Door Damper
  203
- Check Door Latch
  204
- Check Window Washer Fluid Level, Add Fluid
  205
- Replace Wiper Blade
  206
- Check Idler Oil Level, Add Oil
  207
- Adjust Idler Clearance
  208
- Procedure for Bleeding Air of Hydraulic System
  208
- Check before Starting
  209
- Drain Water, Sediment from Fuel Tank4-42
  210
- Every 50 Hours Service
  210
- Every 250 Hours Service
  211
- Replace Power Train Oil Filter Element
  216
- Check Brake Performance
  218
- Clean Air Conditioner Air Filter (Fresh/Recirc Filter)
  219
- Every 500 Hours Service
  220
- Replace Fuel Filter Cartridge
  220
- Method of Using Automatic Air Bleed Mechanism
  221
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  222
- Change Oil in Power Train Case, Clean Strainers (Power Train Strainer, Scavenging Pump Strainer)
  223
- Every 1000 Hours Service
  223
- Check Oil Level in Damper Case, Add and Change Oil
  225
- Change Oil in Final Drive Case
  226
- Clean Breather
  226
- Grease Universal Joint
  228
- Check All Tightening Parts of Turbocharger
  229
- Check for Loose Rops Mount Bolts
  229
- Check Play of Turbocharger Rotor
  229
- Replace Corrosion Resistor Cartridge
  229
- Change Oil in Hydraulic Tank, Replace Hydraulic Oil Filter Elemet and Clean Suction Strainer
  230
- Every 2000 Hours Service
  230
- Replace Hydraulic Tank Breather Element
  232
- Change Oil in Damper Case
  233
- Clean Engine Breather Element
  233
- Check Alternator, Starting Motor
  234
- Check Engine Valve Clearance, Adjust
  234
- Check Vibration Damper
  234
- Clean, Check Turbocharger
  234
- Check Water Pump
  235
- Every 4000 Hours Service
  235
- Specifications
  236
- Attachments, Options
  238
- General Precautions
  239
- Precautions Related to Safety
  239
- Suspension Seat
  240
- Headrest
  241
- Handling Accumulator
  242
- Equipping the Fire Extinguisher and the First-Aid Kit
  244
- Index
  245

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