Komatsu D65E-12 - Crawler Dozer Manuals

Manuals and User Guides for Komatsu D65E-12 - Crawler Dozer. We have 3 Komatsu D65E-12 - Crawler Dozer manuals available for free PDF download: Shop Manual, Operation & Maintenance Manual, Brochure

Komatsu D65E-12 - Shop Manual (1227 pages)

Brand: Komatsu | Category: Tractor | Size: 59 MB

Komatsu D65E-12 - Operation & Maintenance Manual (263 pages)

BULLDOZER

Brand: Komatsu | Category: Construction Equipment | Size: 10 MB

Foreword
3
Safety Information
4
Introduction
6
Front/Rear, Left/Right Directions of Machine
6
Necessary Information
7
Product Identification Number (Pin)/Machine Serial No. Plate
7
Engine Serial No. Plate
7
Position of Service Meter
8
Table of Enter Serial No. and Distributor
8
Table of Contents
9
Safety
13
Safety Labels
15
Positions of Safety Pictograms
15
Safety Labels
16
General Precautions
20
Safety Rules
20
If Problems Are Found
20
Clothing and Personal Protective Items
20
Fire Extinguisher and First Aid Kit
20
Safety Features
20
Keep Machine Clean
21
Inside Operator's Compartment
21
Always Apply Lock When Leaving Operator's Seat
21
Handrails and Steps
22
Mounting and Dismounting
22
No People on Attachments
22
Crushing or Cutting Prevention
22
Prevention of Burns
23
Fire Prevention
23
Action if Fire Occurs
24
Window Washer Liquid
24
Precautions When Using ROPS (Roll over Protective Structure)
24
Precautions for Attachments
24
Unauthorized Modification
25
Safety at Worksite
25
Working on Loose Ground
25
Do Not Go Close to High-Voltage Cables
25
Ensure Good Visibility
26
Ventilation for Enclosed Areas
26
Checking Signalman's Signals and Signs
26
Emergency Exit from Operator's Cab
26
Be Careful about Asbestos Dust
27
Precautions for Operation
28
Starting Engine
28
Checks before Starting Engine
28
Precautions When Starting
28
Precautions in Cold Areas
29
Operation
30
Checks before Operation
30
Precautions for Moving Machine Forward or in Reverse
30
Precautions When Traveling
30
Traveling on Slopes
31
Using Brakes
31
Operate Carefully on Snow
32
Parking Machine
32
Transportation
33
Loading and Unloading
33
Shipping
33
Battery
34
Battery Hazard Prevention
34
Starting with Booster Cable
35
Towing
36
When Towing
36
Precautions for Maintenance
37
Operation
37
Warning Tag
37
Keep Work Place Clean and Tidy
37
Appoint Leader When Working with Others
37
Stop Engine before Carrying out Inspection and Maintenance
37
Two Workers for Maintenance When Engine Is Running
38
Proper Tools
39
Accumulator
39
No Unauthorized Personnel into Area
39
Attachments
39
Work under the Machine
40
Noise
40
Precautions When Using Hammer
40
Repair Welding
40
Removing Battery Terminal
40
Precautions When Using High-Pressure Grease to Adjust Track Tension
41
Do Not Disassemble Recoil Spring
41
Precaution with High-Pressure Oil
41
Handling High-Pressure Hoses
42
Waste Material
42
Maintenance for Air Conditioner
42
Compressed Air
42
Periodic Replacement of Safety Critical Parts
42
General View
45
General View of Machine
45
General View of Controls and Gauges
46
Fuel Control Lever
48
Joystick (Steering, Forward-Reverse, Gear Shift
48
Explanation of Components
49
Monitor Panel
49
Engine Coolant Temperature Gauge
50
Fuel Gauge
50
Charge Lamp
51
Gauge Panel
53
Glow Signal
54
Switches
55
Starting Switch
56
Horn Switch
57
Head Lamp Switch
57
Rear Lamp Switch
58
Cigarette Lighter
60
Lamp
61
Speed Range Display Lamp
61
Control Levers and Pedals
62
Parking Brake Lever
63
Brake Pedal
65
Blade Control Lever
66
Fuse
70
Electric Power Take-Out Adapter
72
Door - Open Lock
73
Sash Glass Intermediate Lock
73
Cap, Cover with Lock
74
Hot and Cool Box
75
Door Pocket
75
Ashtray
76
Tool Box
76
Grease Pump Holder
76
Air Conditioner, Handling
77
Explanation of Parts
77
Blower Switch
78
Cooling Operation
79
Heating Operation
80
Cleaning Air Filter
82
Handling Heater
83
Method of Operation
84
Normal Use
84
Operation
86
Check before Starting Engine, Adjust
86
Starting Engine
104
Normal Starting
104
Starting in Cold Weather
106
Automatic Preheating
108
Operations and Checks after Starting Engine
112
Stopping Engine
116
Machine Operation
118
Moving Machine
118
Stopping Machine
120
Shifting Gears
122
Shifting between Forward and Reverse
123
Steering Machine
125
Precautions for Operation
129
Work Possible Using Bulldozer
131
Adjusting Posture of Work Equipment
133
Parking Machine
137
Check after Finishing Work
139
Before Stopping Engine
139
After Stopping Engine
139
Locking
140
Tips for Longer Undercarriage Life
141
Operation Method
141
Inspection and Adjustment
141
Inspection and Repair
142
Transportation
144
Transportation Means
144
Removing Cab
144
Precautions When Removing Work Equipment
145
Loading, Unloading Work
146
Securing Machine
147
Lifting Machine
149
Cold Weather Operation
151
Precautions for Low Temperature
151
After Completion of Work
152
After Cold Weather
152
Long-Term Storage
153
Before Storage
153
During Storage
153
After Storage
153
Troubleshooting
154
After Running out of Fuel
154
Machine Towing Method
154
If Battery Is Discharged
155
Remove and Install Battery
155
Starting Engine with Booster Cable
157
Other Trouble
159
Hours Service
159
Guide to Maintenance
165
Outline of Service
168
Handling Oil, Fuel, Coolant, and Performing Oil Clinic
168
Coolant and Water for Dilution
169
Storing Oil and Fuel
170
Relating to Electric System
171
Wear Parts List
172
Recommended Fuel, Coolant, and Lubricant
174
Use of Fuel, Coolant and Lubricants According to Ambient Temperature
175
Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
176
Standard Tightening Torques for Bolts and Nuts
177
Torque List
177
Periodic Replacement of Safety Critical Parts
178
Safety Critical Parts
178
Maintenance Schedule Chart
179
Service Procedure
181
When Required
181
Check, Clean and Replace Air Cleaner Element
181
Clean Inside of Cooling System
184
Check and Tighten Track Shoe Bolts
189
Check Electrical Intake Air Heater
189
Reverse and Replace End Bits and Cutting Edges
190
Clean, Check Radiator Fins
192
Cleaning with Compressed Air
192
Check, Adjust Air Conditioner
193
Grease Door Hinge
194
Check Door Lock Striker
194
Replace Door Damper
194
Check Door Latch
195
Check Window Washer Fluid Level, Add Fluid
195
Replace Wiper Blade
196
Adjust Idler Clearance
197
Procedure for Bleeding Air in Hydraulic System
198
Adjusting Shims, Adjusting Tension at Work Equipment Links
199
Check before Starting
206
Every 50 Hours Service
207
Drain Water, Sediment from Fuel Tank
207
Every 250 Hours Service
208
Lubricating
208
Grease Equalizer Bar Side Pin
210
Grease Equalizer Bar Center Pin
210
Check Oil Level in Final Drive Case, Add Oil
210
Check Oil Level in Hydraulic Tank, Add Oil
211
Check Level of Battery Electrolyte
212
Drain Water, Sediment from Fuel Filter
214
Check Fan Belt Tension, Adjust
215
Check, Clean Additioal Fuel Strainer
216
Replace Power Train Oil Filter Element
216
Check Brake Performance
218
Clean Air Conditioner Air Filter (Fresh/Recirc Filter)
219
Every 500 Hours Service
220
Replace Fuel Filter Cartridge
220
Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
222
Every 1000 Hours Service
223
Change Oil in Power Train Case, Clean Strainers
223
Scavenging Pump Strainer)
223
Check Oil Level in Damper Case, Add Oil
225
Change Oil in Final Drive Case
226
Clean Breather
226
Grease Universal Joint
228
Replace Corrosion Resistor Cartridge
229
Check All Tightening Parts of Turbocharger
229
Check Play of Turbocharger Rotor
229
Check for Loose Rops Mount Bolts
229
Every 2000 Hours Service
230
Change Oil in Hydraulic Tank, Replace Oil Filter Element
230
Replace Hydraulic Tank Breather Element
232
Clean Engine Breather Element
232
Change Oil in Damper Case
233
Clean, Check Turbocharger
234
Check Vibration Damper
234
Check Alternator, Starting Motor
234
Check Engine Valve Clearance, Adjust
234
Every 4000 Hours Service
235
Check Water Pump
235
Specifications
237
Attachments, Options
239
General Precautions
239
Precautions Related to Safety
239
Handling Hydraulic Ripper
240
General View
240
Explanation of Components
241
Operation
242
Precautions When Operating
242
Troubleshooting
244
Maintenance
245
Specifications
245
Handling Towing Winch
246
Explanation of Components
246
Operation
247
Handling Wire Rope
251
Service Procedure
252
Specifications
253
Deluxe Seat
254
Headrest
256
Handling Accumulator
257
Method of Releasing Pressure in Operating Circuit on Machine Equipped with Accumulator
257
Equipping Fire Extinguisher and First-Aid Kit
258
Index
260

Komatsu D65E-12 - Brochure (10 pages)

CRAWLER DOZER WITH STEERING CLUTCH/BRAKE SYSTEM

Brand: Komatsu | Category: Tractor | Size: 1 MB

Komatsu Categories

Excavators Trucks Construction Equipment Compact Loader Front End Loaders

More Komatsu Manuals