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KM2V80
Kipor KM2V80 Manuals
Manuals and User Guides for Kipor KM2V80. We have
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Kipor KM2V80 manual available for free PDF download: Manual
Kipor KM2V80 Manual (55 pages)
Brand:
Kipor
| Category:
Engine
| Size: 3.83 MB
Table of Contents
Table of Contents
1
Brief Instruction of Products
2
Composition of Model and Its Meaning
2
External Installation Drawings and Names of Parts
3
Specification
7
Main Adjusting Specification
8
Main Adjusting Specification of KM2V80 Diesel Engine
8
Tighten Torque of Main Bolts and Nuts
8
Fit Clearance and Interference Table
9
Technical Maintenance
11
Daily Check and Periodic Check
11
Periodic Check Table of Engine
11
Procedure of Periodic Check
12
First 50H Operation Check
12
Check Per 50H Operation
12
Check Battery
12
Check Per 250H Operation
13
Replace Air Filter Element
13
Check Per 500H Operation
13
Replace Cooling Water
14
Check and Adjust Valve Clearance
14
Adjust Valve Clearance
14
Check Per 1000H Operation
14
Concrete Steps
15
Check Per 2000H Running
15
Disassembly and Reassembly of Diesel Engine
16
Basic Procedure of Disassembly
16
Disassemble Muffler Weldment
16
Disassembly the Air Filter Assembly
16
Disassemble Fan Gasket, Fan Impeller and Fan Seat
17
Disassembly the Air Conduct Cover Parts
17
Disassemble the Inlet Pressurizer Tank
17
Disassemble the Water Pipe Weldment
18
Disassemble the Cylinder Cover Parts
19
Disassemble High Pressure Oil Pipe Parts and Fuel Injector Assembly
19
Disassemble the Flywheel Parts and Electromagnetic Rotor Parts
21
Disassemble the Stator Coil Parts
21
Disassemble the Crankcase Cover Parts
21
Disassemble the Camshaft Bearing Cover and Oil Supplying Camshaft
22
Disassemble the Camshaft and Valve Tappet
22
Disassemble the Oil Filter Baffler Weldment and Oil Filter Parts
22
Disassemble the Piston Connection Rod Assembly
22
Disassemble the Crankshaft Parts
23
Basic Procedure of Reassemble
23
Reassemble Crankshaft Parts
23
Notice Items before Reassembling
23
Reassemble Piston Connecting Rod Assembly
24
Reassemble the Oil Filter Parts and Oil Filter Baffler Weldment
24
Reassemble Valve Tappet and Camshaft Parts
24
Reassemble the Oil Supplying Camshaft and Camshaft Bearing Cover
24
Reassemble the Crankcase Cover Parts
25
Reassemble the Stator Coil Parts
25
Reassemble the Oil Seal, Flywheel and Electromagnetic Rotor Parts
25
Reassemble the Cylinder Cover Parts
25
Reassemble the Water Outlet Pipe Weldment
26
Reassemble the Inlet Pressurizer Tank Parts
26
Reassemble the Air Conduct Cover Parts
26
Reassemble the Fan Seat, Fan Gasket and Fan Impeller
26
Check and Maintain
27
Cylinder Cover
27
Combustion Chamber Surface of Cylinder Cover
27
Inlet/Exhaust Valve Sea
27
Inlet/Exhaust Valve and Valve Pipe
28
Measure Valve Sunken Meter
28
Check Inlet/Exhaust Valve and Valve Pipe
28
Valve Spring
29
Free Length and Verticality of Valve Spring
29
Measure Valve Spring
29
Lube Oil Clearance between Rockshaft and Valve Rocker Hole
29
Measure Cylinder Compression Clearance Height
30
Piston Top Clearance
30
Clearance of Inlet and Exhaust Valve
30
Camshaft Parts
31
Lube Oil Clearance of Camshaft Axial Diameter
31
Height of Cam
31
Measure Lube Oil Clearance of Camshaft Axial Diameter
31
Piston and Piston Pin
32
Valve Tappet
32
Camshaft
32
Piston Ring
33
Check the Inside Diameter of Piston Pin Hole
33
Clearance between Piston Ring and Ring Groove
33
Check Clearance between Piston Ring and Ring Groove
33
Piston Pin
34
Connecting Rod
34
Measure the Gap Clearance of Piston Ring
34
Parallelism of Connection Rod Big Head Hole and Small Head Hole
34
Crankshaft
35
Painting Check of Journal Neck
35
Measure the Parallelism of Connecting Rod Big Head and Small Head
35
Cylinder Block and Cylinder Cover
36
Check the Connecting Rod Axial Diameter
36
Fitting Clearance of Main Bearing Hole and Main Axial Diameter
36
Cylinder Cover Diameter
36
Lubricating System
37
Clearance between Outer Rotor Hole and Outer Rotor
37
Clearance between Rotor Pump Shaft Hold and Rotor Pump Shaft
37
Axial Clearance of Oil Pump
38
Clearance between Rotor Pump Shaft Hole and Rotor Pump Shaft
38
Cooling System
38
Opening Temperature of Thermostat
39
Check Water Leakage of Radiator
39
Temperature of Thermostat
39
Measure the Temperature of Thermostat
39
Fuel System
40
Check Fuel Injection Pressure
40
Check Spray of Fuel Injector
40
Check the Sealing of Fuel Injector Seat
40
Starting System
41
Starter Motor
41
Check Starter Motor
41
Check Electromagnetic Switch
42
Motor Disassembly
42
Electromagnetic Switch Dismounting
43
Decelerating Clutch Dismounting
43
Starter Motor Inspection and Maintenance
43
Commutator Inspection and Maintenance
43
Check the Electric Brush Wear
44
Check Electric Brush Holder
44
Check Armature
45
Engine Electrical System
45
Check Stator Winding
45
Check Armature Roll Bearing
45
Glow Plug
46
Engine Troubleshooting
47
Fault of Alarm System
47
Fault Starting
48
Abnormal Smoke of Exhaust Air
49
Insufficient Power of Engine
49
Unstable Operation
50
Overheat of Engine
51
Sudden Stop
51
Abnormal Noise in Engine While Running
52
Preliminary Operation
54
Preparing Work before Starting
54
Check and Add Fuel
54
Check and Add Oil
54
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