Reassemble The Crankcase Cover Parts; Reassemble The Stator Coil Parts; Reassemble The Oil Seal, Flywheel And Electromagnetic Rotor Parts; Reassemble The Cylinder Cover Parts - Kipor KM2V80 Manual

2.6 Reassemble the crankcase cover parts

(1) Smear little seal gum on the crankcase cover.
(2) Install the crankcase cover and fix it with seventeen M8X40 bolts.

2.7 Reassemble the stator coil parts

(1) Install the stator coil parts on the flywheel end.
(2) Fix it with three M6X25 bolts.

2.8 Reassemble the oil seal, flywheel and electromagnetic rotor parts

(1) Smear little fresh oil on the oil seal lips and install it vertically into the crankcase cover oil
seal hole. Pay attention not to roll or lean it.
(2) Install the flywheel and electromagnetic rotor parts on the crankshaft flywheel end.
(3) Fix the flywheel on the crankshaft end with four M10X32 flywheel bolts.
2.9 Reassemble the fuel pump tappet, governor assembly and fuel injection pump assembly
(1) Smear little fresh oil on the two tappets and install them into the tappet hole on the engine
top.
(2) Smear seal gum on the governor installation face.
(3) Fix the governor assembly and fuel injection pump assembly on the engine top with seven
M6X70 bolts, one M6X85 bolt and two M6X20 bolts.
2.10 Reassemble the cylinder cover gasket, valve push rod and cylinder cover assembly.
(1) Smear little seal gum on both sides of cylinder cover gasket, install it on the engine top.
(2) Smear little fresh oil on the valve push rod and Install it the valve tappet hole.
(3) Install the 1 st cylinder cover assembly on the cylinder cover, screw on the two cylinder cover
long bolts and cylinder cover short bolts, the torque is (60±5)N·m.
(4) Reassemble the 2 nd cylinder cover assembly in the same way.
2.11 Reassemble the fuel injector assembly and high pressure oil pipe parts
(1) Install the two fuel injector washers and one fuel injector heat insulation sleeve into the fuel
injector hole and then screw on the fuel injector assembly. The torque is (50±5)N·m.
(2) Reassemble the other fuel injector assembly in the same way.
(3) Install the high pressure oil pipe parts on the fuel injection pump assembly and fuel injector
assembly. Fix them securely.

2.12 Reassemble the cylinder cover parts

(1) Install the cylinder coverⅠ, and fix it with four M6X24 bolts.
(2) Install the cylinder coverⅡ in the same way.
2.13 Reassemble the support plate parts and starting motor parts
(1) Install the rear support plate on the starting motor rear end.
(2) Install the starting motor into the motor hole and fix it with two M10X30 bolts.
(3) Fix the rear support plate with one M10X20 bolt.