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Manuals and User Guides for JLG 400SJ. We have
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JLG 400SJ manual available for free PDF download: Operation And Safety Manual
JLG 400SJ Operation And Safety Manual (136 pages)
Brand:
JLG
| Category:
Lifting Systems
| Size: 2 MB
Table of Contents
Table of Contents
7
Section - Paragraph, Subject
12
Section 1. Safety Precautions
13
General
13
Pre-Operation
13
Operator Training and Knowledge
13
Workplace Inspection
14
Machine Inspection
14
Operation
15
General
15
Trip and Fall Hazards
15
Electrocution Hazards
16
Minimum Approach Distances (M.A.D.)
17
Tipping Hazards
18
Crushing and Collision Hazards
19
Towing, Lifting, and Hauling
20
Additional Hazards / Safety
21
Beaufort Scale (for Reference Only)
22
Section 2 - User Responsibilities, Machine Preparation, and Inspection
23
2.1 Personnel Training
23
Operator Training
23
Training Supervision
23
Operator Responsibility
23
Preparation, Inspection, and Maintenance
24
Inspection and Maintenance Table
25
Basic Nomenclature
26
Pre-Start Inspection
27
Functional Check
28
Daily Walk-Around Inspection - Sheet 1 of 3
30
Walk-Around Inspection
31
Daily Walk-Around Inspection - Sheet 3 of 3
32
Oscillating Axle Lockout Test (if Equipped)
33
Section 3 - Machine Controls and Indicators
35
General
35
Controls and Indicators
35
Ground Controls
36
Ground Control Station - S Models
37
Ground Control Station - SJ Models
38
Ground Control Indicator Panel
41
Platform Station
44
Platform Control Console
45
Platform Control Console - W/Drive Orientation
46
Platform Control Indicator Panel
50
Platform Control Indicator Panel
51
Platform Control Indicator Panel - W/Drive
51
Section 4 - Machine Operation
55
Description
55
Operating Characteristics and Limitations
55
Capacities
55
Stability
56
Position of Least Backward Stability
56
Position of Least Forward Stability
57
Engine Operation
58
Starting Procedure
58
Shutdown Procedure
59
Traveling (Driving)
59
Grades and Sideslopes
61
Traveling Forward or Reverse
62
Section - Paragraph, Subject Page
63
Steering
63
Parking and Stowing
63
Platform
63
Loading from Ground Level
63
Loading from Positions above Ground Level
63
Platform Level Adjustment
64
Platform Rotation
64
Boom
64
Swinging the Boom
65
Raising and Lowering the Main Boom
65
Telescoping the Main Boom
65
Auxiliary Power - Non Ade Equipped Machines
66
Activating from the Platform Control Station
66
Activating from the Ground Control Station
66
4.10 Auxiliary Power - Ade Equipped
67
Machines
67
Activating from the Platform Control Station
67
Activating from the Ground Control Station
67
4.11 Shut down and Park
68
4.12 Tie down and Lifting
68
Machine Tie down - 400S Models
69
Machine Tie down - 460SJ Models
70
Lifting and Tie down
71
4.13 Towing
72
4.14 Placards and Decals
73
Decal Installation - Sheet 1 of 4
74
Decal Installation - Sheet 2 of 4
75
Decal Installation - Sheet 3 of 4
76
Decal Installation - Sheet 4 of 4
77
Decals - 400S with 500 Lb (227 or 230 Kg) Capacity
78
Decals - 400S with 750 Lb (340 Kg) Capacity
82
Decals - 460SJ
86
Section 5 - Emergency Procedures
91
General
91
Incident Notification
91
Emergency Operation
91
Operator Unable to Control Machine
91
Platform or Boom Caught Overhead
92
Emergency Towing Procedures
92
Section 6 - General Specifications & Operator Maintenance
93
Introduction
93
Operating Specifications
93
Operating Specifications - 400S - Prior to S/N
93
Operating Specifications - 400S - S/N 0300142870 to Present
94
Operating Specifications - 460SJ - Prior to S/N
95
Operating Specifications - 460SJ - S/N 0300142870 to Present
96
Capacities
97
Engine
98
Isuzu 4LE1
99
Gm 3.0L
99
Tires
100
Perkins 404D-22
100
Hydraulic Oil
101
Ucon Hydrolube HP-5046
102
Mobil EAL Envirosyn H Specs
103
Critical Stability Weights
104
Serial Number Location
105
Engine Operating Temperature Specifications
106
Deutz - Sheet 1 of
106
Engine Operating Temperature Specifications
107
Deutz - Sheet 2 of
107
Engine Operating Temperature Specifications
108
Engine Operating Temperature Specifications
109
Engine Operating Temperature Specifications
110
Caterpillar - Sheet 1 of 2
110
Engine Operating Temperature Specifications
111
Caterpillar - Sheet 2 of 2
111
Engine Operating Temperature Specifications
112
Engine Operating Temperature Specifications
113
Engine Operating Temperature Specifications
114
Perkins - Sheet 1 of 2
114
Engine Operating Temperature Specifications
115
Perkins - Sheet 2 of 2
115
Operator Maintenance and Lubrication Diagram
116
Operator Maintenance
117
Tires & Wheels
123
Tire Inflation
123
Tire Damage
123
Tire Replacement
124
Wheel Replacement
124
Wheel Installation
125
Draining Oil Build up from the Propane Regulator (Prior to S/N 0300109274)
126
Wheel Torque Chart
126
Propane Fuel Filter Replacement
128
Removal
128
JLG Lift
129
Filter Lock Assembly
129
Propane Fuel System Pressure Relief
130
Supplemental Information
130
Section 7 - Inspection and Repair Log
131
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