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GOULDS PUMPS ICO i-FRAME
ITT GOULDS PUMPS ICO i-FRAME Process Pump Manuals
Manuals and User Guides for ITT GOULDS PUMPS ICO i-FRAME Process Pump. We have
1
ITT GOULDS PUMPS ICO i-FRAME Process Pump manual available for free PDF download: Installation, Operation And Maintenance Manual
ITT GOULDS PUMPS ICO i-FRAME Installation, Operation And Maintenance Manual (108 pages)
Brand:
ITT
| Category:
Water Pump
| Size: 5 MB
Table of Contents
Table of Contents
3
1 Introduction and Safety
6
Introduction
6
Requesting Other Information
6
Safety
6
Safety Terminology and Symbols
7
Environmental Safety
8
User Safety
8
Hazardous Liquids
10
Wash the Skin and Eyes
10
Ex-Approved Products
10
Product Approval Standards
11
Product Warranty
12
ATEX Considerations and Intended Use
12
2 Transportation and Storage
15
Inspect the Delivery
15
Inspect the Package
15
Inspect the Unit
15
Transportation Guidelines
15
Pump Handling and Lifting
15
Storage Guidelines
16
Long-Term Storage
16
3 Product Description
17
General Description
17
General Description I-ALERT®2 Equipment Condition Monitor
18
Nameplate Information
19
4 Installation
20
Pre-Installation
20
Pump Location Guidelines
20
Foundation Requirements
20
Baseplate-Mounting Procedures
21
Prepare the Baseplate for Mounting
21
Prepare the Foundation for Mounting
21
Install the Baseplate Using Shims or Wedges
21
Install the Baseplate Using Jackscrews
22
Install the Baseplate Using Spring Mounting
24
Install the Baseplate Using Stilt Mounting
26
Baseplate-Leveling Worksheet
28
Install the Pump, Driver, and Coupling
29
Pump-To-Driver Alignment
29
Alignment Checks
29
Permitted Indicator Values for Alignment Checks
30
Alignment Measurement Guidelines
30
Attach the Dial Indicators for Alignment
30
Pump-To-Driver Alignment Instructions
31
Grout the Baseplate
33
Piping Checklists
35
General Piping Checklist
35
Permitted Nozzle Loads and Torques at the Pump Nozzles
36
Suction-Piping Checklist
39
Discharge Piping Checklist
42
Bypass-Piping Considerations
43
Auxiliary-Piping Checklist
44
Final Piping Checklist
44
5 Commissioning, Startup, Operation, and Shutdown
45
Preparation for Startup
45
Remove the Coupling Guard
46
Check the Rotation
47
Couple the Pump and Driver
47
Install the Coupling Guard
48
Bearing Lubrication
52
Lubricating Oil Requirements
52
Lubricate the Bearings with Oil
52
Lubricating-Grease Requirements
54
Shaft-Sealing Options
54
Mechanical Seal Options
55
Connection of Sealing Liquid for Mechanical Seals
55
Packed Stuffing Box Option
55
Connection of Sealing Liquid for a Packed Stuffing Box
55
Pump Priming
56
Prime the Pump with the Suction Supply above the Pump
56
Prime the Pump with the Suction Supply below the Pump
56
Other Methods of Priming the Pump
58
Start the Pump
58
I-ALERT®2 Equipment Health Monitor
59
Pump Operation Precautions
59
Shut down the Pump
60
Deactivate the I-ALERT®2 Equipment Health Monitor
60
Make the Final Alignment of the Pump and Driver
61
6 Maintenance
62
Maintenance Schedule
62
Bearing Maintenance
63
Lubricating Oil Requirements
63
Change the Oil
64
Lubricating-Grease Requirements
64
Regrease the Grease-Lubricated Bearings
65
Maintenance Schedule
65
Bearing Maintenance
66
Lubricating Oil Requirements
67
Change the Oil
67
Lubricating-Grease Requirements
67
Regrease the Grease-Lubricated Bearings
68
Shaft Seal Maintenance
68
Mechanical-Seal Maintenance
68
Packed Stuffing-Box Maintenance
69
Disassembly
70
Disassembly Precautions
70
Tools Required
70
Drain the Pump
71
Remove the Coupling
71
Remove the Back Pull-Out Assembly
71
Remove the Coupling Hub
72
Remove the Impeller
73
Remove the Seal-Chamber Cover
75
Remove the Stuffing-Box Cover
76
Disassemble the Power End
76
Pre-Assembly Inspections
78
Replacement Guidelines
78
Shaft Replacement Guidelines
80
Bearing-Frame Inspection
81
Seal Chamber and Stuffing Box Cover Inspection
81
Bearings Inspection
82
Reassembly
82
Assemble the Rotating Element and Bearing Frame
82
Install the Impeller and Casing
85
Shaft Sealing
87
Install the Back Pull-Out Assembly
94
Post-Assembly Checks
95
Assembly References
95
7 Troubleshooting
100
Operation Troubleshooting
100
Alignment Troubleshooting
101
Assembly Troubleshooting
102
I-ALERT®2 Equipment Health Monitor Troubleshooting
102
8 Parts Listings and Cross-Sectional Drawings
103
Parts List
103
9 Local ITT Contacts
107
Regional Offices
107
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