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IBC VX Series Manuals
Manuals and User Guides for IBC VX Series. We have
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IBC VX Series manuals available for free PDF download: Installation & Operating Manual, Manual
IBC VX Series Manual (103 pages)
TOUCHSCREEN CONTROLLER For VX Series boilers
Brand:
IBC
| Category:
Controller
| Size: 4 MB
Table of Contents
Table of Contents
3
1 Overview of the Controller
7
Controller's Menu Screens
8
Who Is the Manual for
9
Power-Up Sequence and Operational States/Cycles
9
Getting to Know the Controller's Interface
10
Home
10
Setup
10
Status
11
More
15
2 Operating Concepts
19
Domestic Hot Water (DHW)
19
DHW Opt out in a Multiple Boiler Network
19
Reset Heating
20
Standard Reset Heating (Default)
21
Advanced Reset Heating
23
Set Point
24
External Control
25
Zone of
26
Setting Load Priority
26
Combining Loads
28
Basic Mode Load Combining (Default) - Recommended
28
Full Mode Load Combining
29
Setting the Supply Differential in Heating Modes
31
Operational Settings in the Setup Menu: Temperature Ranges and Defaults
32
Operational Settings in the Advanced Setup Menu: Temperature Ranges and Defaults
34
3 Wiring
41
Boiler Pump
41
Thermostats
42
Load Pumps or Valves
43
Sensors
43
Alarm Contacts
44
External Control
44
Multiple Boilers: Wiring and Networking
45
Methods for Networking a Group of Boilers
45
Internet Connectivity
46
Ethernet Switch Device (Recommended)
46
Boilernet Two-Wire CAN Bus Daisy Chain Cabling
46
Wiring Checklist
49
4 Settings Loads
51
Configuring Loads Using Setup (Recommended)
51
Configuring a Load on a Boiler
52
Syncing Zones with "Zone of
53
Changing an Assigned Control Mode on a Load Type
53
Removing an Assigned Control Mode from a Load
54
Changing Settings in a Load
54
Setting Loads Using Advanced Setup
54
Setting up an External Control Load
55
Setting up External Control to Control Water Temperature in a Single Boiler or in each Boiler Wired on a Network
56
Combining Two Loads to Service Two Loads at the same Time
57
Combining Loads Using "Basic Mode
57
Combining Loads Using "Full Mode
58
5 Configuring Multiple Boiler Systems
59
Checklist for Configuring Multiple Boilers
59
Configuring a Master Boiler
59
Configuring a Subordinate Boiler
60
Confirming Network Programming was Successful
61
Confirming Number of Boilers Available and Firing on the Network
61
Assigning Fixed IP Addresses to Boilers on a Network Using a Switch Not Connected to the Internet
61
Using the Master to Control a Group of IBC Boilers with 5-Button-Type Controllers Via a Bacnet Gateway
62
Setting up an IBC Air Handler to Send Data to an IBC Boiler to Control Its Reset Heating Curve
62
6 Start-Up
63
Start-Up Checklist
63
Testing the Ignition Safety Shutoff
64
Testing the Hi-Limit Temperature Function
64
Testing the Low Water Cutoff (LWCO) Function
64
7 Optional - Setup for Internet Access
67
Connecting a Boiler's Controller to an IP Network
67
8 Updating Boiler Controller Software
69
Updating Software in a Boiler that Has no Internet Access
69
Updating Software in a Boiler that Has Internet Access
70
9 Other Operating Procedures
71
Testing the Fan Operation
71
Testing the Firing Rate
72
Testing the High Fire
72
Testing the Low Fire
72
Calibrating the Fan
73
Performing a Manual Pump Purge
73
Limiting the Minimum and Maximum Firing Rate of the Boiler
73
Adjusting the Space Heating Temperature
74
Adjusting the Domestic Hot Water Temperature
74
Checking the Water Flow in the Boiler
74
Setting Overrides
74
Backing up and Restoring a Boiler's Configuration and Settings
76
Backing up a Boiler's Configuration and Settings
76
Loading Boiler Configuration and Settings from a Device Onto Another Boiler
76
Restricting Access to Areas in a Controller
77
Switching a Boiler to Unoccupied "Away" Mode
77
Resetting Configured Settings to Factory Defaults
77
Changing and Updating Date and Time
78
Setting up Date and Time to Update Automatically in a Boiler Connected to the Internet
78
Changing the Default Date and Time in a Boiler Not Connected to the Internet
78
Changing Default Error Lockout Time Periods
79
Changing Default Units of Measurement Displayed on the Controller's Screens
79
Setting the Venting Material
79
Programming a Replacement Touchscreen Controller
80
10 Troubleshooting
81
Viewing Errors
81
Clearing Errors
81
List of Touchscreen Controller Error Messages
81
Backing up (Exporting) Error Logs
87
Deleting or Clearing an Error Log
87
Resetting a Boiler after a SIM Module Ignition Lockout
87
Resetting a Boiler after a LWCO Lockout
87
Resetting a Boiler after a Hi-Limit Temperature Lockout
88
11 Definition of Terms
89
Appendices
95
Controller Board Layout
95
Internal Wiring Diagram VX Series Boilers
96
Wiring Diagram - Opt out DHW
97
Sequence of Operation - VX Series Boilers
98
Index
99
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IBC VX Series Installation & Operating Manual (111 pages)
Residential Condensing Boiler
Brand:
IBC
| Category:
Boiler
| Size: 13 MB
Table of Contents
Safety Information
3
Manual Safety Markings
3
Important Safety Instructions
3
Table of Contents
5
Known Contaminants
8
Specifications
9
Cabinet Dimensions
10
VX 110 Dimensions
10
VX 150 Dimensions
11
VX 199 Dimensions
12
Connection Specifications
13
1 Introduction
15
Standard Features and Benefits
15
Warranty
16
2 Before Installation
17
3 Installation
19
Code Requirements
19
Removing an Existing Boiler
19
Determining Location of the Appliance
20
Best Installation Conditions
21
Mounting the Boiler
21
Connecting the Vent and Air Intake Pipes
23
Installation Clearances
24
Exhaust Venting and Air Intake
24
Venting Code
25
Venting Options
25
Exhaust Vent Material
25
Direct Vent
26
Rooftop Vent Termination
30
Sidewall Vent Termination
32
Indoor Air Combustion Air Intake
39
Combustion Air Filtration System
40
Closet Installations
41
Installing a Condensate Trap
41
Installing a Condensate Neutralizer
43
Water Piping
45
General Piping Best Practices
48
System Piping
48
Gas Piping
55
Gas Pressure
55
Electrical Connections
56
Power Management, Quality and Electrical Protection
57
120VAC Line-Voltage Hook-Up
57
Other Wiring
59
Zone Valve Hook-Up
59
Thermostat / Sensor Wiring
60
Thermostat Heat Anticipator
60
4 About the Boiler Controller
61
Controller
61
Control Interface
62
5 Before Operating the Boiler
63
Important Pre-Ignition Checks
63
Checklist for Electrical Conditions, Ducting and Water Connections
63
6 Boiler Operation
65
Lighting and Shutting down the Boiler
65
Testing the Ignition Safety Shutoff
66
Commissioning
66
Checking a Boiler's Fuel Source
67
Performing a Fuel Conversion
67
Adjusting the Gas Valve
68
Testing the LWCO Function
72
Testing the Hi-Limit Cutoff Temperature Function
73
7 Service and Maintenance
75
Maintenance Checklist for Homeowner
75
Maintenance Checklist for Heating Contractor
75
Touchscreen Boiler Controller
76
General Boiler Maintenance
76
Replacing the Fan, Gas Valve, and Burner
80
Replacing the Fan
82
Replacing the Gas Valve
83
Replacing the Burner
84
Cleaning the Sight Glass
85
Cleaning the Condensate Trap
86
8 Troubleshooting
89
Electronic Components
89
Temperature Sensors
89
Fan
90
Water Pressure Sensor
90
Safety and Ignition Module (SIM+)
91
Troubleshooting Error Messages
93
Maximum Ignition Trials Error
93
Hi Limit Cut-Off Temperature Error
94
Low Water Cut-Off Error
94
Aux. Interlock 1 or
94
Miscellaneous Touchscreen Controller Errors
95
Ignition Issues
96
Temperature Issues
97
Miscellaneous Issues
98
Cycling Issues
99
Appendices
101
Wiring Diagrams
101
Boiler Part Diagrams - VX 110, VX 150, VX 199
104
Installation & Commissioning Report
109
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