Hitachi EX 3600-6 Manuals

Manuals and User Guides for Hitachi EX 3600-6. We have 1 Hitachi EX 3600-6 manual available for free PDF download: Operator's Manual

Hitachi EX 3600-6 Operator's Manual (306 pages)

Hydraulic Excavator

Brand: Hitachi | Category: Excavators | Size: 12.1 MB

3
Machine Numbers
- 6
  Table of Contents
- 8
  Environmental Conditions
- 8
  Maintenance Under Special
10
Safety
- 10
  Recognize Safety Information
- 10
  Understand Signal Words
11
Follow Safety Instructions
- 11
  Prepare for Emergencies
12
Inspect Machine
- 13
  General Precautions for Cab
- 14
  Use Handholds and Steps
- 14
  Adjust the Operator's Seat
- 15
  Fasten Your Seat Belt
- 15
  Move and Operate Machine Safely
- 15
  Handle Starting Aids Safely
- 16
  Operate Only From Operator's Seat
- 16
  Jump Starting
- 16
  Keep Riders Off Machine
- 17
  Investigate Job Site Beforehand
- 17
  Protect against Falling Stones and Debris
- 18
  Provide Signals for Jobs Involving Multiple Numbers of Machines
- 18
  Confirm Direction of Machine to Be Driven
12
Wear Protective Clothing
- 12
  Protect against Noise
19
Drive Machine Safely
- 20
  Avoid Injury From Rollaway Accidents
- 21
  Avoid Injury From Back-Over and Swing Accidents
- 22
  Keep Person Clear From Working Area
- 22
  Never Position Bucket Over Anyone
- 22
  Avoid Undercutting
- 23
  Avoid Tipping
- 23
  Never Undercut a High Bank
- 24
  Dig with Caution
- 24
  Operate with Caution
- 24
  Avoid Power Lines
- 25
  Object Handling
- 25
  Protect against Flying Debris
- 26
  Park Machine Safely
- 26
  Handle Fluids Safely－Avoid Fires
- 27
  Practice Safe Maintenance
- 28
  Warn Others of Service Work
- 28
  Support Machine Properly
- 28
  Stay Clear of Moving Parts
- 29
  Prevent Parts From Flying
- 29
  Store Attachments Safely
- 30
  Prevent Burns
- 30
  Replace Rubber Hoses Periodically
- 31
  Avoid High-Pressure Fluids
- 32
  Prevent Fires
- 33
  Evacuating in Case of Fire
- 33
  Beware of Exhaust Fumes
- 34
  Precautions for Welding and Grinding
- 34
  Avoid Heating Near Pressurized Fluid Lines
- 34
  Avoid Applying Heat to Lines Containing
  - 34
    Flammable Fluids
- 35
  Remove Paint before Welding or Heating
- 35
  Beware of Asbestos Dust
- 36
  Prevent Battery Explosions
- 36
  Service Air Conditioning System Safely
- 37
  Handle Chemical Products Safely
- 37
  Dispose of Waste Properly
38
Safety Signs
44
Components Name
45
Handling Stairway/Emergency Rope
- 45
  Using Stairway
- 45
  Operating Stairway
- 48
  Emergency Escape
- 49
  Emergency Exit
- 49
  Evacuating in Case of Fire
51
Operator's Station
- 51
  Cab Features
52
Monitor Display
- 52
  Starting Check Screen
- 53
  Meter Check Screen
  - 54
    Tachometer
  - 54
    Coolant Temperature Gauge
  - 54
    Hydraulic Oil Temperature Gauge
  - 54
    Fuel Gauge
  - 55
    Engine Oil Pressure Gauge
  - 55
    Engine Oil Temperature Gauge
  - 55
    Hour Meter
  - 55
    Warning Indicators
  - 55
    Alternator Indicator
  - 56
    Pump Transmission Oil Level Indicator
  - 56
    Engine Stop Indicator
  - 56
    Engine Oil Pressure Indicator
  - 56
    Coolant Overheat Indicator
  - 57
    Coolant Level Indicator
  - 57
    Engine Over Run Indicator
  - 57
    Fuel Temperature Indicator
  - 57
    Hydraulic Oil Level Indicator
  - 58
    Stop Valve Indicator
  - 58
    Auto-Lubrication Indicator
  - 59
    Fast-Filling Indicator
  - 59
    Emergency Engine Stop Indicator
  - 59
    Tension Indicator
  - 59
    Electric Lever Indicator
  - 60
    Caution Indicators
  - 60
    Exhaust Temperature Indicator
  - 60
    Engine Warning Indicator
  - 60
    Hydraulic Oil Overheat Indicator
  - 60
    Pump Contamination Indicator
  - 61
    Stairway Position Indicator
  - 61
    Air Cleaner Restriction Indicator
  - 61
    Electrical Equipment Box Indicator
  - 61
    Status Indicators
  - 61
    Auto-Idle Indicator
  - 62
    Travel Mode Indicator
  - 62
    Prelub Indicator
- 63
  Left Console
  - 63
    Warning Lamp
  - 63
    Caution Lamp
  - 63
    Key Pad
  - 63
    Monitor Contrast Switch
  - 64
    Wiper Switch
  - 64
    Washer Switch
  - 64
    Wiper Delay Selector Switch
- 65
  Air Conditioners
- 66
  Designations and Functions of Controls
  - 68
    Cooling
  - 68
    Heating
  - 68
    Dehumidifying and Heating
  - 69
    Defrosting
  - 69
    Blower Operation Without Cooling or Heating
  - 69
    Ventilation the Cab
- 70
  AM/FM Radio Operation
- 71
  Digital Clock Setting Procedure
- 72
  Right Console
  - 72
    Key Switch
  - 73
    Emergency Engine Stop Switch
  - 73
    Engine Start Switch
  - 73
    Engine Stop Switch
  - 74
    Engine Speed Control Dial
  - 75
    Work Light Switch
  - 76
    Dome Light Switch
  - 77
    Maintenance Light Switch
  - 78
    Entrance Light Switch
  - 79
    Travel Mode Switch
  - 79
    Auto-Idle Switch
  - 80
    Buzzer Stop Switch
  - 81
    Fast-Filling System
- 82
  Rear Console
- 83
  Horn Switch
- 84
  Adjusting the Seat
- 87
  Seat Belt
- 88
  Cab Door Release Button
- 88
  Opening Cab Left Window
90
Break-In
- 90
  Observe Machine Closely
- 90
  Every 10 Hours or Each Shift
- 91
  After the First 50 Hours
92
Operating the Engine
- 92
  Inspect Machine Daily before Starting
- 93
  Before Turning Power ON
- 94
  Turning Power ON
- 99
  Starting the Engine
- 100
  Starting in Cold Weather
- 101
  Check Instruments After Starting
- 102
  Using Booster Batteries
- 104
  Stopping the Engine
- 105
  Stopping the Engine in Emergency
  - 105
    (In the Cab)
  - 106
    (Except in the Cab)
108
Driving the Machine
- 108
  Drive the Machine Carefully
- 109
  Steering the Machine Using Pedals
- 110
  Steering the Machine Using Levers
- 111
  Travel Mode Switch
112
Travel Alarm
113
Traveling
- 114
  Operating On Soft Ground
- 114
  Raise One Track Using Boom and Arm
- 115
  Towing Machine a Short Distance
- 116
  Operating Ground Condition
- 117
  Precautions for Traveling On Slopes
- 118
  Parking the Machine On Slopes
- 118
  Parking the Machine
120
Operating the Machine
- 120
  Control Lever (ISO Pattern Backhoe)
- 121
  Control Lever (Hitachi Pattern)
- 122
  Control Lever (ISO Pattern Loading Shovel)
123
Control Lever (HITACHI Pattern Loading Shovel)
- 124
  Bucket Open-Close Pedals (Loading Shovel)
- 125
  Pilot Control Shut-Off Lever
- 126
  Engine Speed Control
127
Auto-Idle
- 128
  Warming-Up Operation
- 129
  Warming-Up the Cylinders and Motors
- 130
  Precautions for Operations
- 131
  Operate the Machine Safely
- 132
  Operating Backhoe
132
Grading Operation
- 133
  Avoid Abusive Operation
134
Operating Tips
- 134
  Avoid Swinging Bucket to Move Objects
- 135
  Loading Shovel Operation
- 135
  Prohibited Operation
137
Object Handling
- 138
  Overnight Storage Instructions
- 140
  Correct Maintenance and Inspection Procedures
- 141
  Check the Hour Meter Regularly
- 141
  Use Correct Fuels and Lubricants
- 142
  Prepare Machine for Maintenance
- 144
  Open Access Doors for Service
145
Inspection/Maintenance Lights
- 146
  Use a Chain to Prevent Falling Accidents
- 147
  Electric Pump (Optional)
149
Construction Outline
- 150
  Hydraulic System
- 151
  Loading Shovel
- 153
  Periodic Replacement of Parts
- 154
  Periodic Replacement of Rubber Hoses
- 159
  Maintenance Interval Guide
159
Greasing
- 163
  Backhoe Front Joint Pins
  - 163
    A. Greasing
  - 164
    Loading Shovel Front Joint Pins
- 170
  Swing Bearing
- 171
  Swing Internal Gear
- 172
  Center Joint
- 173
  Operating the Lubricator
- 175
  Engine
182
Transmission
- 182
  Brand Names of Recommended Gear Oil
- 183
  Pump Transmission Gear
- 183
  Pump Transmission Oil Level
- 184
  Change Oil
- 185
  Clean Breather
- 185
  Replace Filter
- 186
  Check Oil Level
- 186
  Swing Reduction Gear
- 187
  Change Gear Oil
- 187
  Clean Breather
- 188
  Check Oil Level
- 188
  Travel Reduction Gear
- 189
  Change Gear Oil
- 190
  Hydraulic System
  - 190
    Quantity
  - 191
    Inspection and Maintenance of Hydraulic Equipment
  - 193
    Check Hydraulic Oil Level
  - 193
    To Add Oil
  - 194
    Drain Hydraulic Oil Tank Sump
  - 195
    Change Hydraulic Oil
  - 198
    Replace Full-Flow Filter and Drain Filter
  - 200
    Replace Bypass Filter
  - 202
    Replace Pilot Oil Filter
  - 204
    Suction Filter
  - 205
    Replace Suction Filter
  - 206
    Replace High-Pressure Strainer
  - 207
    Clean Oil Cooler Core
  - 208
    Check Hoses and Lines
  - 211
    Service Recommendations for Hydraulic Fittings
- 213
  Fuel System
  - 213
    Drain Fuel Tank Sump
  - 213
    Drain Fuel Filter Sediment
  - 213
    Interval (Hours) 500 1000 1500 2000
  - 216
    Replace Fuel Element
  - 217
    Replace Fuel Filter
  - 218
    Check Fuel Hoses
220
Air Cleaner
- 220
  Clean Air Cleaner Outer Element
- 220
  Replace Air Cleaner Outer and Inner Elements
- 222
  Cooling System
  - 222
    Check Coolant Level
  - 224
    Check DCA4 Concentration in Coolant
  - 232
    Replace Coolant Filter
  - 233
    Change Coolant
  - 233
    Clean Radiator Interior
  - 235
    Clean Radiator Core
- 236
  Air Conditioner
  - 236
    Recirculation Air Filter
  - 236
    Ventilation Air Filter
  - 236
    Check Refrigerant Quantity
  - 236
    Check Compressor Belt Tension
  - 236
    Clean Condenser Core
  - 242
    Seasonal Maintenance
243
Electrical System
- 243
  Batteries
- 247
  Replace Batteries
- 248
  Replacing Fuses
- 251
  Power Source Terminal
- 252
  High Current Fuse
- 254
  Check Electrical Cables and Wire Harnesses for Short Circuits
- 256
  Check Emergency Engine Stop Switch
257
Miscellaneous
- 258
  Check Bucket Teeth
- 260
  Inspect Emergency Evacuation Equipment and Hanger
- 261
  Auto-Lubrication System
- 265
  Check and Replace Seat Belt
- 265
  Check Windshield Washer Fluid Lever
- 266
  Clean Air Horn Compressor Filter
- 267
  Check and Adjust Track Sag
- 269
  Check Accumulator and Track Adjuster Cylinder Circuit
- 269
  Check Side Frame Area
- 270
  Check Tightening Torque of Bolts and Nuts
- 272
  Engine Cushion Rubber Mounting Bolt
- 272
  Engine Bracket Mounting Bolt a
- 273
  Fuel Tank Mounting Bolt
- 273
  Pump Transmission Mounting Bolt
- 273
  Pump Mounting Bolt (Main Pump)
- 274
  Gear Pump Mounting Bolt
- 274
  Air Con. Compressor Drive Pump Mounting Bolt 14 2 22 140 (14)
- 274
  Control Valve Mounting Bolt
- 274
  Swing Device Mounting Bolt
- 275
  11. Swing Motor Mounting Bolt
- 275
  Battery Mounting Bolt
- 275
  13. Cab Mounting Bolt
- 275
  14. Cab Bed Mounting Bolt
- 276
  Cab Cushion Rubber Mounting Bolt
- 277
  16. Swing Bearing Mounting Bolt
- 277
  Upperstructure
- 277
  17. Counterweight Mounting Bolt
- 278
  18. Travel Motor Mounting Bolt
- 278
  19. Upper Roller Mounting Bolt
- 278
  20. Lower Roller Mounting Bolt
- 279
  Radiator Mounting Bolt
- 279
  Travel Device Mounting Bolt (A)
- 280
  23. Side Frame Mounting Bolt
- 280
  24. Track Pin-Retaining Bolt
- 282
  Front Pin-Retaining Bolt (Loader) (A)
284
Maintenance Under Special Environmental Conditions
286
Storage
- 286
  Storing the Machine
- 287
  Removing the Machine From Storage
- 287
  Transporting the Machine
288
Troubleshooting
- 288
  Cummins Fault Code Lamps and Diagnostic Switches
289
Engine
293
Electrical System
- 296
  Mode Selection
- 296
  Hydraulic System
299
Auto-Idle
300
Specifications
- 301
  Working Range (Loading Shovel)
- 302
  Working Range (Backhoe)
304
Index

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Hitachi EX 3600-6 Manuals

Manuals and User Guides for Hitachi EX 3600-6. We have 1 Hitachi EX 3600-6 manual available for free PDF download: Operator's Manual

Hitachi EX 3600-6 Operator's Manual (306 pages)

Table of Contents

3 Machine Numbers

10 Safety

11 Follow Safety Instructions

12 Inspect Machine

12 Wear Protective Clothing

19 Drive Machine Safely

38 Safety Signs

44 Components Name

45 Handling Stairway/Emergency Rope

51 Operator's Station

52 Monitor Display

90 Break-In

92 Operating the Engine

108 Driving the Machine

112 Travel Alarm

113 Traveling

120 Operating the Machine

123 Control Lever (HITACHI Pattern Loading Shovel)

127 Auto-Idle

132 Grading Operation

134 Operating Tips

137 Object Handling

145 Inspection/Maintenance Lights

149 Construction Outline

159 Greasing

182 Transmission

220 Air Cleaner

243 Electrical System

257 Miscellaneous

284 Maintenance Under Special Environmental Conditions

286 Storage

288 Troubleshooting

289 Engine

293 Electrical System

299 Auto-Idle

300 Specifications

304 Index

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Hitachi Categories

3
Machine Numbers

10
Safety

11
Follow Safety Instructions

12
Inspect Machine

12
Wear Protective Clothing

19
Drive Machine Safely

38
Safety Signs

44
Components Name

45
Handling Stairway/Emergency Rope

51
Operator's Station

52
Monitor Display

90
Break-In

92
Operating the Engine

108
Driving the Machine

112
Travel Alarm

113
Traveling

120
Operating the Machine

123
Control Lever (HITACHI Pattern Loading Shovel)

127
Auto-Idle

132
Grading Operation

134
Operating Tips

137
Object Handling

145
Inspection/Maintenance Lights

149
Construction Outline

159
Greasing

182
Transmission

220
Air Cleaner

243
Electrical System

257
Miscellaneous

284
Maintenance Under Special Environmental Conditions

286
Storage

288
Troubleshooting

289
Engine

293
Electrical System

299
Auto-Idle

300
Specifications

304
Index