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EX 3600-6
Hitachi EX 3600-6 Manuals
Manuals and User Guides for Hitachi EX 3600-6. We have
1
Hitachi EX 3600-6 manual available for free PDF download: Operator's Manual
Hitachi EX 3600-6 Operator's Manual (306 pages)
Hydraulic Excavator
Brand:
Hitachi
| Category:
Excavators
| Size: 12.1 MB
Table of Contents
3
Machine Numbers
6
Table of Contents
8
Environmental Conditions
8
Maintenance Under Special
10
Safety
10
Recognize Safety Information
10
Understand Signal Words
11
Follow Safety Instructions
11
Prepare for Emergencies
12
Inspect Machine
13
General Precautions for Cab
14
Use Handholds and Steps
14
Adjust the Operator's Seat
15
Fasten Your Seat Belt
15
Move and Operate Machine Safely
15
Handle Starting Aids Safely
16
Operate Only From Operator's Seat
16
Jump Starting
16
Keep Riders Off Machine
17
Investigate Job Site Beforehand
17
Protect against Falling Stones and Debris
18
Provide Signals for Jobs Involving Multiple Numbers of Machines
18
Confirm Direction of Machine to Be Driven
12
Wear Protective Clothing
12
Protect against Noise
19
Drive Machine Safely
20
Avoid Injury From Rollaway Accidents
21
Avoid Injury From Back-Over and Swing Accidents
22
Keep Person Clear From Working Area
22
Never Position Bucket Over Anyone
22
Avoid Undercutting
23
Avoid Tipping
23
Never Undercut a High Bank
24
Dig with Caution
24
Operate with Caution
24
Avoid Power Lines
25
Object Handling
25
Protect against Flying Debris
26
Park Machine Safely
26
Handle Fluids Safely-Avoid Fires
27
Practice Safe Maintenance
28
Warn Others of Service Work
28
Support Machine Properly
28
Stay Clear of Moving Parts
29
Prevent Parts From Flying
29
Store Attachments Safely
30
Prevent Burns
30
Replace Rubber Hoses Periodically
31
Avoid High-Pressure Fluids
32
Prevent Fires
33
Evacuating in Case of Fire
33
Beware of Exhaust Fumes
34
Precautions for Welding and Grinding
34
Avoid Heating Near Pressurized Fluid Lines
34
Avoid Applying Heat to Lines Containing
34
Flammable Fluids
35
Remove Paint before Welding or Heating
35
Beware of Asbestos Dust
36
Prevent Battery Explosions
36
Service Air Conditioning System Safely
37
Handle Chemical Products Safely
37
Dispose of Waste Properly
38
Safety Signs
44
Components Name
45
Handling Stairway/Emergency Rope
45
Using Stairway
45
Operating Stairway
48
Emergency Escape
49
Emergency Exit
49
Evacuating in Case of Fire
51
Operator's Station
51
Cab Features
52
Monitor Display
52
Starting Check Screen
53
Meter Check Screen
54
Tachometer
54
Coolant Temperature Gauge
54
Hydraulic Oil Temperature Gauge
54
Fuel Gauge
55
Engine Oil Pressure Gauge
55
Engine Oil Temperature Gauge
55
Hour Meter
55
Warning Indicators
55
Alternator Indicator
56
Pump Transmission Oil Level Indicator
56
Engine Stop Indicator
56
Engine Oil Pressure Indicator
56
Coolant Overheat Indicator
57
Coolant Level Indicator
57
Engine Over Run Indicator
57
Fuel Temperature Indicator
57
Hydraulic Oil Level Indicator
58
Stop Valve Indicator
58
Auto-Lubrication Indicator
59
Fast-Filling Indicator
59
Emergency Engine Stop Indicator
59
Tension Indicator
59
Electric Lever Indicator
60
Caution Indicators
60
Exhaust Temperature Indicator
60
Engine Warning Indicator
60
Hydraulic Oil Overheat Indicator
60
Pump Contamination Indicator
61
Stairway Position Indicator
61
Air Cleaner Restriction Indicator
61
Electrical Equipment Box Indicator
61
Status Indicators
61
Auto-Idle Indicator
62
Travel Mode Indicator
62
Prelub Indicator
63
Left Console
63
Warning Lamp
63
Caution Lamp
63
Key Pad
63
Monitor Contrast Switch
64
Wiper Switch
64
Washer Switch
64
Wiper Delay Selector Switch
65
Air Conditioners
66
Designations and Functions of Controls
68
Cooling
68
Heating
68
Dehumidifying and Heating
69
Defrosting
69
Blower Operation Without Cooling or Heating
69
Ventilation the Cab
70
AM/FM Radio Operation
71
Digital Clock Setting Procedure
72
Right Console
72
Key Switch
73
Emergency Engine Stop Switch
73
Engine Start Switch
73
Engine Stop Switch
74
Engine Speed Control Dial
75
Work Light Switch
76
Dome Light Switch
77
Maintenance Light Switch
78
Entrance Light Switch
79
Travel Mode Switch
79
Auto-Idle Switch
80
Buzzer Stop Switch
81
Fast-Filling System
82
Rear Console
83
Horn Switch
84
Adjusting the Seat
87
Seat Belt
88
Cab Door Release Button
88
Opening Cab Left Window
90
Break-In
90
Observe Machine Closely
90
Every 10 Hours or Each Shift
91
After the First 50 Hours
92
Operating the Engine
92
Inspect Machine Daily before Starting
93
Before Turning Power ON
94
Turning Power ON
99
Starting the Engine
100
Starting in Cold Weather
101
Check Instruments After Starting
102
Using Booster Batteries
104
Stopping the Engine
105
Stopping the Engine in Emergency
105
(In the Cab)
106
(Except in the Cab)
108
Driving the Machine
108
Drive the Machine Carefully
109
Steering the Machine Using Pedals
110
Steering the Machine Using Levers
111
Travel Mode Switch
112
Travel Alarm
113
Traveling
114
Operating On Soft Ground
114
Raise One Track Using Boom and Arm
115
Towing Machine a Short Distance
116
Operating Ground Condition
117
Precautions for Traveling On Slopes
118
Parking the Machine On Slopes
118
Parking the Machine
120
Operating the Machine
120
Control Lever (ISO Pattern Backhoe)
121
Control Lever (Hitachi Pattern)
122
Control Lever (ISO Pattern Loading Shovel)
123
Control Lever (HITACHI Pattern Loading Shovel)
124
Bucket Open-Close Pedals (Loading Shovel)
125
Pilot Control Shut-Off Lever
126
Engine Speed Control
127
Auto-Idle
128
Warming-Up Operation
129
Warming-Up the Cylinders and Motors
130
Precautions for Operations
131
Operate the Machine Safely
132
Operating Backhoe
132
Grading Operation
133
Avoid Abusive Operation
134
Operating Tips
134
Avoid Swinging Bucket to Move Objects
135
Loading Shovel Operation
135
Prohibited Operation
137
Object Handling
138
Overnight Storage Instructions
140
Correct Maintenance and Inspection Procedures
141
Check the Hour Meter Regularly
141
Use Correct Fuels and Lubricants
142
Prepare Machine for Maintenance
144
Open Access Doors for Service
145
Inspection/Maintenance Lights
146
Use a Chain to Prevent Falling Accidents
147
Electric Pump (Optional)
149
Construction Outline
150
Hydraulic System
151
Loading Shovel
153
Periodic Replacement of Parts
154
Periodic Replacement of Rubber Hoses
159
Maintenance Interval Guide
159
Greasing
163
Backhoe Front Joint Pins
163
A. Greasing
164
Loading Shovel Front Joint Pins
170
Swing Bearing
171
Swing Internal Gear
172
Center Joint
173
Operating the Lubricator
175
Engine
176
Engine Oil Level in Engine Oil Pan
177
Check LED Monitor Signal (On Reserve Tank)
178
Change Engine Oil in Engine Oil Pan
178
Replace Engine Oil Filters
182
Transmission
182
Brand Names of Recommended Gear Oil
183
Pump Transmission Gear
183
Pump Transmission Oil Level
184
Change Oil
185
Clean Breather
185
Replace Filter
186
Check Oil Level
186
Swing Reduction Gear
187
Change Gear Oil
187
Clean Breather
188
Check Oil Level
188
Travel Reduction Gear
189
Change Gear Oil
190
Hydraulic System
190
Quantity
191
Inspection and Maintenance of Hydraulic Equipment
193
Check Hydraulic Oil Level
193
To Add Oil
194
Drain Hydraulic Oil Tank Sump
195
Change Hydraulic Oil
198
Replace Full-Flow Filter and Drain Filter
200
Replace Bypass Filter
202
Replace Pilot Oil Filter
204
Suction Filter
205
Replace Suction Filter
206
Replace High-Pressure Strainer
207
Clean Oil Cooler Core
208
Check Hoses and Lines
211
Service Recommendations for Hydraulic Fittings
213
Fuel System
213
Drain Fuel Tank Sump
213
Drain Fuel Filter Sediment
213
Interval (Hours) 500 1000 1500 2000
216
Replace Fuel Element
217
Replace Fuel Filter
218
Check Fuel Hoses
220
Air Cleaner
220
Clean Air Cleaner Outer Element
220
Replace Air Cleaner Outer and Inner Elements
222
Cooling System
222
Check Coolant Level
224
Check DCA4 Concentration in Coolant
232
Replace Coolant Filter
233
Change Coolant
233
Clean Radiator Interior
235
Clean Radiator Core
236
Air Conditioner
236
Recirculation Air Filter
236
Ventilation Air Filter
236
Check Refrigerant Quantity
236
Check Compressor Belt Tension
236
Clean Condenser Core
242
Seasonal Maintenance
243
Electrical System
243
Batteries
247
Replace Batteries
248
Replacing Fuses
251
Power Source Terminal
252
High Current Fuse
254
Check Electrical Cables and Wire Harnesses for Short Circuits
256
Check Emergency Engine Stop Switch
257
Miscellaneous
258
Check Bucket Teeth
260
Inspect Emergency Evacuation Equipment and Hanger
261
Auto-Lubrication System
265
Check and Replace Seat Belt
265
Check Windshield Washer Fluid Lever
266
Clean Air Horn Compressor Filter
267
Check and Adjust Track Sag
269
Check Accumulator and Track Adjuster Cylinder Circuit
269
Check Side Frame Area
270
Check Tightening Torque of Bolts and Nuts
272
Engine Cushion Rubber Mounting Bolt
272
Engine Bracket Mounting Bolt a
273
Fuel Tank Mounting Bolt
273
Pump Transmission Mounting Bolt
273
Pump Mounting Bolt (Main Pump)
274
Gear Pump Mounting Bolt
274
Air Con. Compressor Drive Pump Mounting Bolt 14 2 22 140 (14)
274
Control Valve Mounting Bolt
274
Swing Device Mounting Bolt
275
11. Swing Motor Mounting Bolt
275
Battery Mounting Bolt
275
13. Cab Mounting Bolt
275
14. Cab Bed Mounting Bolt
276
Cab Cushion Rubber Mounting Bolt
277
16. Swing Bearing Mounting Bolt
277
Upperstructure
277
17. Counterweight Mounting Bolt
278
18. Travel Motor Mounting Bolt
278
19. Upper Roller Mounting Bolt
278
20. Lower Roller Mounting Bolt
279
Radiator Mounting Bolt
279
Travel Device Mounting Bolt (A)
280
23. Side Frame Mounting Bolt
280
24. Track Pin-Retaining Bolt
282
Front Pin-Retaining Bolt (Loader) (A)
284
Maintenance Under Special Environmental Conditions
286
Storage
286
Storing the Machine
287
Removing the Machine From Storage
287
Transporting the Machine
288
Troubleshooting
288
Cummins Fault Code Lamps and Diagnostic Switches
289
Engine
293
Electrical System
296
Mode Selection
296
Hydraulic System
299
Auto-Idle
300
Specifications
301
Working Range (Loading Shovel)
302
Working Range (Backhoe)
304
Index
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