Hitachi EX 3600-6 Manuals

Manuals and User Guides for Hitachi EX 3600-6. We have 1 Hitachi EX 3600-6 manual available for free PDF download: Operator's Manual

Hitachi EX 3600-6 Operator's Manual (306 pages)

Hydraulic Excavator

Brand: Hitachi | Category: Excavators | Size: 12.1 MB

Table Of Contents6................................................................................................................................................................

Maintenance Under Special8................................................................................................................................................................

Environmental Conditions8................................................................................................................................................................

Object Handling25................................................................................................................................................................

Operating Stairway45................................................................................................................................................................

Emergency Escape48................................................................................................................................................................

Emergency Exit49................................................................................................................................................................

Cab Features51................................................................................................................................................................

Monitor Display52................................................................................................................................................................

Starting Check Screen52................................................................................................................................................................

Meter Check Screen53................................................................................................................................................................

Coolant Temperature Gauge54................................................................................................................................................................

Fuel Gauge54................................................................................................................................................................

Engine Oil Pressure Gauge55................................................................................................................................................................

Engine Oil Temperature Gauge55................................................................................................................................................................

Hour Meter55................................................................................................................................................................

Warning Indicators55................................................................................................................................................................

Alternator Indicator55................................................................................................................................................................

Engine Stop Indicator56................................................................................................................................................................

Engine Oil Pressure Indicator56................................................................................................................................................................

Coolant Overheat Indicator56................................................................................................................................................................

Coolant Level Indicator57................................................................................................................................................................

Engine Over Run Indicator57................................................................................................................................................................

Fuel Temperature Indicator57................................................................................................................................................................

Hydraulic Oil Level Indicator57................................................................................................................................................................

Stop Valve Indicator58................................................................................................................................................................

Auto-lubrication Indicator58................................................................................................................................................................

Fast-filling Indicator59................................................................................................................................................................

Emergency Engine Stop Indicator59................................................................................................................................................................

Tension Indicator59................................................................................................................................................................

Electric Lever Indicator59................................................................................................................................................................

Caution Indicators60................................................................................................................................................................

Exhaust Temperature Indicator60................................................................................................................................................................

Engine Warning Indicator60................................................................................................................................................................

Hydraulic Oil Overheat Indicator60................................................................................................................................................................

Pump Contamination Indicator60................................................................................................................................................................

Stairway Position Indicator61................................................................................................................................................................

Air Cleaner Restriction Indicator61................................................................................................................................................................

Electrical Equipment Box Indicator61................................................................................................................................................................

Status Indicators61................................................................................................................................................................

Auto-idle Indicator61................................................................................................................................................................

Travel Mode Indicator62................................................................................................................................................................

Prelub Indicator62................................................................................................................................................................

Left Console63................................................................................................................................................................

Warning Lamp63................................................................................................................................................................

Caution Lamp63................................................................................................................................................................

Monitor Contrast Switch63................................................................................................................................................................

Key Pad63................................................................................................................................................................

Wiper Switch64................................................................................................................................................................

Washer Switch64................................................................................................................................................................

Wiper Delay Selector Switch64................................................................................................................................................................

Air Conditioners65................................................................................................................................................................

Designations And Functions Of Controls66................................................................................................................................................................

Cooling68................................................................................................................................................................

Dehumidifying And Heating68................................................................................................................................................................

Defrosting69................................................................................................................................................................

Blower Operation Without Cooling Or Heating69................................................................................................................................................................

Ventilation The Cab69................................................................................................................................................................

Am/fm Radio Operation70................................................................................................................................................................

Digital Clock Setting Procedure71................................................................................................................................................................

Right Console72................................................................................................................................................................

Key Switch72................................................................................................................................................................

Emergency Engine Stop Switch73................................................................................................................................................................

Engine Start Switch73................................................................................................................................................................

Engine Stop Switch73................................................................................................................................................................

Engine Speed Control Dial74................................................................................................................................................................

Work Light Switch75................................................................................................................................................................

Dome Light Switch76................................................................................................................................................................

Maintenance Light Switch77................................................................................................................................................................

Entrance Light Switch78................................................................................................................................................................

Travel Mode Switch79................................................................................................................................................................

Auto-idle Switch79................................................................................................................................................................

Buzzer Stop Switch80................................................................................................................................................................

Fast-filling System81................................................................................................................................................................

Rear Console82................................................................................................................................................................

Horn Switch83................................................................................................................................................................

Adjusting The Seat84................................................................................................................................................................

Seat Belt87................................................................................................................................................................

Cab Door Release Button88................................................................................................................................................................

Opening Cab Left Window88................................................................................................................................................................

Observe Machine Closely90................................................................................................................................................................

Every 10 Hours Or Each Shift90................................................................................................................................................................

After The First 50 Hours91................................................................................................................................................................

Inspect Machine Daily Before Starting92................................................................................................................................................................

Before Turning Power On93................................................................................................................................................................

Turning Power On94................................................................................................................................................................

Starting The Engine99................................................................................................................................................................

Starting In Cold Weather100................................................................................................................................................................

Check Instruments After Starting101................................................................................................................................................................

Using Booster Batteries102................................................................................................................................................................

Stopping The Engine104................................................................................................................................................................

Stopping The Engine In Emergency105................................................................................................................................................................

In The Cab105................................................................................................................................................................

Except In The Cab106................................................................................................................................................................

Drive The Machine Carefully108................................................................................................................................................................

Steering The Machine Using Pedals109................................................................................................................................................................

Steering The Machine Using Levers110................................................................................................................................................................

Travel Alarm112................................................................................................................................................................

Traveling113................................................................................................................................................................

Operating On Soft Ground114................................................................................................................................................................

Raise One Track Using Boom And Arm114................................................................................................................................................................

Towing Machine A Short Distance115................................................................................................................................................................

Operating Ground Condition116................................................................................................................................................................

Precautions For Traveling On Slopes117................................................................................................................................................................

Parking The Machine On Slopes118................................................................................................................................................................

Parking The Machine118................................................................................................................................................................

Control Lever (iso Pattern Backhoe)120................................................................................................................................................................

Control Lever (hitachi Pattern Backhoe)121................................................................................................................................................................

Control Lever (hitachi Pattern)121................................................................................................................................................................

Control Lever (iso Pattern Loading Shovel)122................................................................................................................................................................

Bucket Open-close Pedals (loading Shovel)124................................................................................................................................................................

Pilot Control Shut-off Lever125................................................................................................................................................................

Engine Speed Control126................................................................................................................................................................

Auto-idle127................................................................................................................................................................

Warming-up Operation128................................................................................................................................................................

Warming-up The Cylinders And Motors129................................................................................................................................................................

Precautions For Operations130................................................................................................................................................................

Operate The Machine Safely131................................................................................................................................................................

Operating Backhoe132................................................................................................................................................................

Grading Operation132................................................................................................................................................................

Avoid Abusive Operation133................................................................................................................................................................

Operating Tips134................................................................................................................................................................

Loading Shovel Operation135................................................................................................................................................................

Prohibited Operation135................................................................................................................................................................

Overnight Storage Instructions138................................................................................................................................................................

Correct Maintenance And Inspection Procedures140................................................................................................................................................................

Check The Hour Meter Regularly141................................................................................................................................................................

Use Correct Fuels And Lubricants141................................................................................................................................................................

Prepare Machine For Maintenance142................................................................................................................................................................

Open Access Doors For Service144................................................................................................................................................................

Inspection/maintenance Lights145................................................................................................................................................................

Use A Chain To Prevent Falling Accidents146................................................................................................................................................................

Electric Pump (optional)147................................................................................................................................................................

Construction Outline149................................................................................................................................................................

Hydraulic System150................................................................................................................................................................

Loading Shovel151................................................................................................................................................................

Periodic Replacement Of Parts153................................................................................................................................................................

Periodic Replacement Of Rubber Hoses154................................................................................................................................................................

Maintenance Interval Guide159................................................................................................................................................................

A. Greasing163................................................................................................................................................................

Loading Shovel Front Joint Pins164................................................................................................................................................................

Backhoe Front Joint Pins167................................................................................................................................................................

Swing Bearing170................................................................................................................................................................

Swing Internal Gear171................................................................................................................................................................

Center Joint172................................................................................................................................................................

Operating The Lubricator173................................................................................................................................................................

B. Engine175................................................................................................................................................................

Engine Oil Level In Engine Oil Pan176................................................................................................................................................................

Change Engine Oil In Engine Oil Pan178................................................................................................................................................................

C. Transmission182................................................................................................................................................................

Brand Names Of Recommended Gear Oil182................................................................................................................................................................

Pump Transmission Gear183................................................................................................................................................................

Change Oil184................................................................................................................................................................

Replace Filter185................................................................................................................................................................

Swing Reduction Gear186................................................................................................................................................................

Change Gear Oil187................................................................................................................................................................

Travel Reduction Gear188................................................................................................................................................................

D. Hydraulic System190................................................................................................................................................................

Inspection And Maintenance Of Hydraulic Equipment191................................................................................................................................................................

Check Hydraulic Oil Level193................................................................................................................................................................

To Add Oil193................................................................................................................................................................

Drain Hydraulic Oil Tank Sump194................................................................................................................................................................

Change Hydraulic Oil195................................................................................................................................................................

Replace Full-flow Filter And Drain Filter198................................................................................................................................................................

Replace Bypass Filter200................................................................................................................................................................

Replace Pilot Oil Filter202................................................................................................................................................................

Suction Filter204................................................................................................................................................................

Replace Suction Filter205................................................................................................................................................................

Replace High-pressure Strainer206................................................................................................................................................................

Clean Oil Cooler Core207................................................................................................................................................................

Check Hoses And Lines208................................................................................................................................................................

Service Recommendations For Hydraulic Fittings211................................................................................................................................................................

E. Fuel System213................................................................................................................................................................

Drain Fuel Tank Sump215................................................................................................................................................................

Replace Fuel Element216................................................................................................................................................................

Replace Fuel Filter217................................................................................................................................................................

Check Fuel Hoses218................................................................................................................................................................

F. Air Cleaner220................................................................................................................................................................

G. Cooling System222................................................................................................................................................................

Check Coolant Level223................................................................................................................................................................

Check Dca4 Concentration In Coolant224................................................................................................................................................................

Replace Coolant Filter232................................................................................................................................................................

Change Coolant233................................................................................................................................................................

Clean Radiator Core235................................................................................................................................................................

H. Air Conditioner236................................................................................................................................................................

Ventilation Air Filter237................................................................................................................................................................

Check Refrigerant Quantity238................................................................................................................................................................

Check Compressor Belt Tension239................................................................................................................................................................

Clean Condenser Core240................................................................................................................................................................

Check Tightening Torque241................................................................................................................................................................

Seasonal Maintenance242................................................................................................................................................................

I. Electrical System243................................................................................................................................................................

Replace Batteries247................................................................................................................................................................

Replacing Fuses248................................................................................................................................................................

Power Source Terminal251................................................................................................................................................................

High Current Fuse252................................................................................................................................................................

Check Electrical Cables And Wire Harnesses For Short Circuits254................................................................................................................................................................

Check Emergency Engine Stop Switch256................................................................................................................................................................

J. Miscellaneous257................................................................................................................................................................

Check Bucket Teeth258................................................................................................................................................................

Inspect Emergency Evacuation Equipment And Hanger260................................................................................................................................................................

Auto-lubrication System261................................................................................................................................................................

Check And Replace Seat Belt265................................................................................................................................................................

Clean Air Horn Compressor Filter266................................................................................................................................................................

Check And Adjust Track Sag267................................................................................................................................................................

Check Accumulator And Track Adjuster Cylinder Circuit269................................................................................................................................................................

And Nuts270................................................................................................................................................................

Maintenance Under Special Environmental Conditions284................................................................................................................................................................

Storing The Machine286................................................................................................................................................................

Removing The Machine From Storage287................................................................................................................................................................

Transporting The Machine287................................................................................................................................................................

Cummins Fault Code Lamps And Diagnostic Switches288................................................................................................................................................................

Engine289................................................................................................................................................................

Troubleshooting290................................................................................................................................................................

Electrical System293................................................................................................................................................................

Mode Selection296................................................................................................................................................................

Specifications300................................................................................................................................................................

Working Range (loading Shovel)301................................................................................................................................................................

Working Range (backhoe)302................................................................................................................................................................

Index304................................................................................................................................................................