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EX1900-5
Hitachi EX1900-5 Manuals
Manuals and User Guides for Hitachi EX1900-5. We have
1
Hitachi EX1900-5 manual available for free PDF download: Operator's Manual
Hitachi EX1900-5 Operator's Manual (281 pages)
Hydraulic excavator
Brand:
Hitachi
| Category:
Excavators
| Size: 7.68 MB
Table of Contents
Table of Contents
6
Machine Numbers
3
Table of Contents
6
Safety
9
Recognize Safety Information
9
Understand Signal Words
9
Follow Safety Instructions
10
Prepare for Emergencies
10
Wear Protective Clothing
11
Protect against Noise
11
Inspect Machine
11
General Precautions for Cab
12
Use Handholds and Steps
13
Adjust the Operator's Seat
13
Fasten Your Seat Belt
14
Move and Operate Machine Safely
14
Handle Starting Aids Safely
14
Operate Only from Operator's Seat
15
Jump Starting
15
Keep Riders off Machine
15
Investigate Job Site Beforehand
16
Protect against Falling Stones and Debris
16
Provide Signals for Jobs Involving Multiple Numbers of Machines
17
Confirm Direction of Machine to be Driven
17
Drive Machine Safely
18
Avoid Injury from Rollaway Accidents
19
Avoid Injury from Back-Over and Swing Accidents
20
Keep Person Clear from Working Area
21
Never Position Bucket over Anyone
21
Avoid Undercutting
21
Avoid Tipping
22
Never Undercut a High Bank
22
Dig with Caution
23
Operate with Caution
23
Avoid Power Lines
23
Object Handling
24
Protect against Flying Debris
24
Park Machine Safely
25
Handle Fluids Safely − Avoid Fires
25
Practice Safe Maintenance
26
Warn Others of Service Work
27
Support Machine Properly
27
Stay Clear of Moving Parts
27
Prevent Parts from Flying
28
Store Attachments Safely
28
Prevent Burns
29
Replace Rubber Hoses Periodically
29
Avoid High-Pressure Fluids
30
Prevent Fires
31
Evacuating in Case of Fire
32
Beware of Exhaust Fumes
32
Precautions for Welding and Grinding
33
Avoid Heating Near Pressurized Fluid Lines
34
Avoid Applying Heat to Lines Containing Flammable Fluids
34
Remove Paint before Welding or Heating
34
Prevent Battery Explosions
35
Service Air Conditioning System Safely
35
Handle Chemical Products Safely
36
Dispose of Waste Properly
36
Safety Signs
37
Components Name
43
Handling Ladder/Emergency Escape Device
44
Using Ladder
44
Operating Ladder on the Ground
45
Operating Ladder on the Upperstructure
45
Emergency Escape
46
Emergency Exit
47
Evacuating in Case of Fire
47
Operator's Station
49
Cab Features
49
Monitor Panel and Switch Panels (Left)
50
Monitor Panel
51
Fuel Gauge
52
Hydraulic Oil Temperature Gauge
52
Coolant Temperature Gauge
52
Tachometer
52
Alternator Indicator
53
Pump Transmission Oil Pressure Indicator (Warning)
53
Engine Oil Pressure Indicator (Warning)
53
Overheat Indicator (Warning)
53
Hydraulic Oil Level Indicator(Warning)
54
Fuel Level Indicator
54
Engine Oil Level Indicator
54
Download Indicator
54
Coolant Level Indicator
55
Hydraulic Oil Level Indicator
55
Travel Mode Indicator (Slow Speed)
55
Auto Idle Indicator
55
Engine Room Light Indicator
56
Entrance Light Indicator
56
Preheat Indicator
56
Travel Mode Indicator (Fast Speed)
56
Coolant Level Indicator (Warning)
57
Auto-Lubrication Indicator
57
Engine Stop Indicator
57
Engine Warning Indicator
57
Engine Exhaust Gas Temperature Indicator
58
Air Cleaner Restriction Indicator
58
Pump Contamination Indicator
58
Stop Valve Indicator (Warning)
59
Emergency Engine Stop Indicator
59
Ladder Position Indicator
59
Switch Panel
60
Wiper Switch
61
Wiper Delay Selector Switch
61
Washer Switch
61
Air Conditioners
62
Cooling
64
Heating
64
Dehumidifying and Heating
65
Defrosting
66
Blower Operation Without Cooling or Heating
67
Ventilation the Cab
67
Indicator Light Check Switch
68
Level Check Switch
69
Buzzer Stop Switch
70
Dimmer Switch
71
Engine Speed Control Lever
71
Work Light Switch
72
Dome Light Switch
73
Engine Room Light Switch
74
Entrance Light Switch
75
Travel Speed Switch
76
Auto-Idle Switch
76
Switch Panel (Right)
77
Emergency Engine Stop Switch
77
Key Switch
77
Preheat Switch
78
Engine Troubleshooting Switch
79
Hour Meter
80
Horn Switch
80
FM/AM Radio Operation
81
Digital Clock Setting Procedure
82
Operator's Seat Adjustment
83
Seat Belt
85
Cab Door Release Button
86
Opening Cab Left Window
86
Break-In
87
Observe Machine Closely
87
Every 10 Hours or each Shift
87
After the First 50 Hours
88
Operating the Engine
89
Inspect Machine Daily before Starting
89
Check Instruments before Starting
90
Level Check
91
Starting the Engine
92
Starting in Cold Weather
93
Check Instruments after Starting
95
Using Booster Batteries
96
Stopping the Engine
98
Emergency Engine Stop Switch
99
Engine Stoop Switches
100
Driving the Machine
101
Drive the Machine Carefully
101
Steering the Machine Using Pedals
102
Steering the Machine Using Levers
103
Travel Speed Switch
104
Travel Alarm
105
Traveling
106
Operating on Soft Ground
107
Raise One Track Using Boom and Arm
107
Towing Machine a Short Distance
108
Operating in Water or Mud
109
Precautions for Traveling on Slopes
110
Parking the Machine on Slopes
111
Parking the Machine
111
Operating the Machine
113
Control Lever (HITACHI Pattern Backhoe)
113
Control Lever (ISO Pattern Backhoe)
114
Control Lever (HITACHI Pattern Loading Shovel)
115
Control Lever (ISO Pattern Loading Shovel)
116
Bucket Open-Close Pedals (Loading Shovel)
117
Pilot Control Shut-Off Lever
118
Warming-Up Operation
119
Warming-Up the Motor and the Cylinders
120
Auto-Idle
121
Engine Speed Control
122
Precautions for Operations
123
Operate the Machine Safely
124
Operating Backhoe
125
Grading Operation
125
Avoid Abusive Operation
126
Operating Tips
127
Avoid Swinging Bucket to Move Objects
127
Loading Shovel Operation
128
Prohibited Operation
128
Object Handling
131
Overnight Storage Instructions
132
Maintenance
133
Correct Maintenance and Inspection Procedures
133
Service Your Machine at Specified Intervals
134
Check the Hour Meter Regularly
134
Use Correct Fuels and Lubricants
134
Prepare Machine for Maintenance
135
Open Access Doors for Service
137
Inspection/Maintenance Lights
138
Use a Chain to Prevent Falling Accidents
139
Construction Outline
141
Hydraulic System
142
Periodic Replacement of Rubber Hoses
145
Maintenance Interval Guide
149
Greasing
153
Loading Shovel Front Joint Pins
154
Backhoe Front Joint Pins
157
Swing Bearing
160
Swing Internal Gear
161
Center Joint
162
Operating the Lubricator
163
Engine
165
Engine Oil Level
166
Change Engine Oil
167
Check Alternator Belt Tension
168
Check Injection Nozzle
169
Inspect Bolts and Nuts Outside Engine
169
Inspect and Adjust Valve Clearance
169
Check Fuel Injection Timing
169
Check Starter and Alternator
169
Check Turbocharger
169
Transmission
170
Pump Transmission
170
Swing Reduction Gear
170
Travel Reduction Gear
176
Hydraulic System
178
Check Hydraulic Oil Level
178
Drain Hydraulic Oil Tank Sump
178
Change Hydraulic Oil
178
Inspection and Maintenance of Hydraulic Equipment
179
Replace Full-Flow Filter and Drain Filter
186
Replace Pilot Oil Filter
188
Suction Filter
190
Replace High-Pressure Strainer
192
Clean Oil Cooler Core
193
Check Hoses and Lines
194
Service Recommendations for Hydraulic Fittings
197
Fuel System
199
Refueling
199
Drain Fuel Tank Sump
199
Water Separator Filter
199
Replace Fuel Filter
199
Check Fuel Hoses
204
Air Cleaner
206
Clean Air Cleaner Outer Element
206
Replace Air Cleaner Outer and Inner Elements
206
Cooling System
208
Check Coolant Level
208
Clean Radiator Core
208
Clean Intercooler Core
208
Air Conditioner
213
Recirculation Air Filter
213
Ventilation Air Filter
213
Check Refrigerant Quantity
213
Check Compressor Belt Tension
213
Clean Condenser Core
213
Check Tightening Torque
213
Seasonal Maintenance
213
Electrical System
220
Batteries
220
Replace Batteries
223
Replacing Fuses
224
Power Source Terminal
226
Fusible Link
227
Check Electrical Cables and Wire Harnesses for Short Circuits
228
Check Emergency Engine Stop Switch
230
Miscellaneous
231
Check Bucket Teeth
232
Auto-Lubrication System
237
Check and Replace Seat Belt
241
Check Windshield Washer Fluid Lever
241
Check and Adjust Track Sag
242
Check Accumulator and Track Adjuster Cylinder Circuit
244
Check Side Frame Area
244
Maintenance
245
Check Tightening Torque of Bolts and Nuts
245
Engine Cushion Rubber Mounting Bolt
247
Engine Bracket Mounting Bolt
247
Fuel Tank Mounting Bolt
248
Hydraulic Oil Tank Mounting Bolt
248
Pump Mounting Bolt (Main Pump)
248
Pump Transmission Mounting Bolt
248
Control Valve Mounting Bolt
249
Gear Pump Mounting Bolt
249
Swing Device Mounting Bolt
249
Swing Motor Mounting Bolt
249
Battery Mounting Bolt
250
Cab Bed Mounting Bolt
250
Cab Mounting Bolt
250
Counterweight Mounting Bolt
251
Swing Bearing Mounting Bolt
251
Upperstructure
251
Engine Bed Mounting Bolt
252
Fan Motor Mounting Bolt
252
Oil Cooler Mounting Bolt
252
Radiator Mounting Bolt
252
Fan Motor Bracket Mounting Bolt
253
Lower Roller Mounting Bolt
253
Travel Device Mounting Bolt (A)
254
Travel Motor Mounting Bolt
253
Upper Roller Mounting Bolt
253
Side Frame Mounting Bolt
255
Front Pin-Retaining Bolt (Loader)
256
Track Guard Mounting Bolt
255
Track Shoe Bolt
255
Front Pin-Retaining Bolt (Backhoe)
256
Maintenance under Special Environmental Conditions
257
Storing the Machine
259
Removing the Machine from Storage
260
Troubleshooting
261
Engine Troubleshooting
261
Engine
263
Electrical System
267
Control Levers
270
Hydraulic System
270
Auto-Idle
273
Specifications
275
Working Range (Loading Shovel)
276
Working Range (Backhoe)
277
Index
279
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