HEADRUSH ZS125-08 Manuals

Manuals and User Guides for HEADRUSH ZS125-08. We have 1 HEADRUSH ZS125-08 manual available for free PDF download: Installation, Operation & Maintenance Manual

HEADRUSH ZS125-08 Installation, Operation & Maintenance Manual

HEADRUSH ZS125-08 Installation, Operation & Maintenance Manual (90 pages)

ZIPSTOP ZIP LINE BRAKE

Brand: HEADRUSH | Category: Accessories | Size: 2.02 MB

Table of Contents

Table of Contents
2
1 Safety Information

6
- Symbols Used in this Manual
  6
2 Emergency Arrest Device (Ead) Confirmation

7
3 Safety & Information Labels

8
- Location of Safety Labels
  8
4 Warranty Information

9
- Warranty Conditions
  9
- Customer Responsibility
  9
5 Specifications

10
6 Operating Principles

14
- General
  14
7 Zipstop Brake Assembly

15
- General
  15
- Unpacking the Zipstop
  15
- Long Term Storage
  16
- Supplied Parts
  17
- General and Additional Parts Required
  17
- Redirection Pulleys
  18
- Traveler Assembly
  18
- Minimum Hardware Requirements
  19
- Redirection Line
  19
  - Redirection Line Specifications: ZS125-08/ZS150-20A
    20
8 Zipstop Brake Assembly Configuration

21
- General
  21
- Setup Variables, ZS125-08/ZSIR150-20A
  21
- Rider Arrival Speed
  22
- Rider Weight
  22
- Redirection Line Ratio
  22
  - 1:1 Ratio
    23
  - 2:1 Ratio
    24
- Possible System Configurations (Informative Only)
  25
  - 3:1 Ratio
    25
  - Other Configurations
    26
- Zip Line Slope
  26
  - Positive Slope Line
    27
- Flat Line
  27
- Negative Slope Line
  28
- Calculating Zipstop Braking Distances
  28
  - Definition of Terms
    29
- Zipstop Braking Distance Charts
  30
- Configuration Notes
  30
- Zipstop Configuration Worksheet
  32
9 Zipstop Brake Assembly Installation

33
- General
  33
- Safety Precautions
  33
- Primary Anchor Point
  34
- Secondary Anchor Point
  34
  - Position of the Secondary Anchor Point
    35
- Redirection and Support Lines
  35
- Fitting Zipstop Brake Unit
  36
- Fitting the Brake Trolley
  39
- Fitting Type I Pulley
  41
- Fitting Type II Pulley
  42
- Fitting Redirection Line
  42
  - 1:1 Redirection Ratio
    43
  - 2:1 Redirection Ratio
    45
10 Operation of Zipstop

48
11 Troubleshooting

52
- Before You Call
  56
12 Recertification and Maintenance

57
- General
  57
- Annual Recertification
  57
- Maintenance Service Schedule
  57
- Daily Inspections
  58
  - Safety Precautions
    58
  - Webbing Wear
    59
- Braking Line Replacement Procedure
  62
- Brake Trolley Inspection and Maintenance
  64
- Brake Unit Casing Inspection
  64
- Webbing Line Inspection
  65
13 Braking Distance Charts

66
14 Appendix A: Ead Warranty/Registration Form

71
- Warranty Registration Form
  71
15 Appendix B: Accessories and Replaceable Parts

72
- Accessories and Replacement Parts
  72
- Brake Trolley Catch Accessory
  72
  - Specifications
    73
  - Composition
    73
  - Mounting/Installation
    73
  - Operation
    76
  - Zipstop Brake Unit Side Cover Replacement
    79
  - Zipstop Brake Unit Nozzle Replacement
    79
  - Removing Nozzle Assembly
    79
  - To Refit the Nozzle Assembly
    80
  - Brake Trolley Bump Stop Replacement
    81
  - Service Life
    81
- Zipstop Pivot Mount
  81
  - Composition
    82
  - Mounting
    82
  - Installation
    83
  - Performance
    85
  - Service Life
    85
  - Inspection Procedures
    86
16 Appendix C: Example Inspection Logs

87
17 Manufacturer's Details

89

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