Zipstop Brake Unit Side Cover Replacement; Zipstop Brake Unit Nozzle Replacement; Removing Nozzle Assembly - HEADRUSH ZSIR150-20A Installation, Operation & Maintenance Manual

Zipstop zip line brake
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ENSURE RETRIEVAL ROPE DOES NOT BECOME ENTANGLED
Always ensure the retrieval rope used in conjunction with this device does not become entangled with trolley
path, any fixed object, including the zip line, or the rider. Entanglement with a fixed object may prevent the
brake trolley traveling over the entire braking distance. Entanglement with the rider may cause rope burn,
other injuries or asphyxiation if wrapped around the neck. If you have any concerns or issues with the retrieval
rope contacting the rider in a manner that is unsafe, consider using a rope that is conveyed or tossed to the
rider after arrival and capture. The implications and liability of having a retrieval line near the passenger during
deceleration are at the discretion and testing of the operator.
Always perform unmanned testing prior to rider commissioning to ensure system is operating correctly.

15.2.5 ZIPSTOP BRAKE UNIT SIDE COVER REPLACEMENT

The zipSTOP Brake Unit side covers are removable and simply clip into place on the supporting casing.
Remove side covers by placing a flat head screwdriver under the edge of the cover and carefully levering it up.
DO NOT OPERATE THE ZIPSTOP BRAKE UNIT WITH COVERS REMOVED
The zipSTOP contains moving parts and must not be operated with covers removed. Keep fingers clear at all
times.

15.2.6 ZIPSTOP BRAKE UNIT NOZZLE REPLACEMENT

The zipSTOP Brake Unit Nozzle is located on the zipSTOP Brake Unit casing and provides guidance for the
Braking Line when extending and retracting. The Nozzle is a wear part and will need to be inspected regularly.
Replacement is on a conditional basis.

15.2.7 REMOVING NOZZLE ASSEMBLY

To remove the Nozzle assembly:
1.
Service of the Nozzle assembly may be carried out with the zipSTOP in place if safe, secure access is
available.
2. If necessary the zipSTOP Brake Unit may be removed from its mounting.
3. If necessary secure the Brake Unit to prevent damage to side covers.
4. Hold Braking Line secure to prevent it retracing into the Brake Unit when the Nozzle is removed.
5. Extract the Nozzle Pin.
6. Holding on to the Braking Line to prevent it retracting, lift out the two half sections of the Nozzle.
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