User Manuals: Haulotte HA80 RTJ PRO Boom Lift

Manuals and User Guides for Haulotte HA80 RTJ PRO Boom Lift. We have 2 Haulotte HA80 RTJ PRO Boom Lift manuals available for free PDF download: Maintenance Book, Training Manual

Haulotte HA80 RTJ PRO Maintenance Book

Haulotte HA80 RTJ PRO Maintenance Book (442 pages)

Brand: Haulotte | Category: Construction Equipment | Size: 53 MB

Table of Contents

Table of Contents
3
Symbols and Colors
10
- Safety
  13
General Safety Rules
13
- Maintenance Implementation
  13
- Uncontrolled Movement Hazard
  14
- Electric Shock Hazards
  15
- Explosion / Fire Hazards
  16
Maintenance and Repair Training
17
- Owner's Responsability
  17
- Technician's Responsability
  17
- HAULOTTE Services
  17
- Training
  17
- Product Modification
  18
- After Sales Service
  18
- Product Information
  18
Conditions of Warranty
18
- Familiarization
  19
Primary Machine Components
20
- Layout
  20
- Ground Control Box
  22
- Layout
  22
- HAULOTTE Activ'screen 2
  26
- Platform Control Box
  48
- Layout
  48
- Display Panel (LED'S 101 - 117)
  51
List of Actuators and Sensors
56
- Sensors and Actuators
  56
- Sensors Detail
  59
- Turret
  59
- Kubota Engine
  60
- Diesel Engine Tier 3 V2403 36.5KW
  61
- Kohler Engine
  65
- Diesel Engine - Kohler STAGE V (KDI 1903 TC - 36,5 Kw - 50Hp)
  66
- Boom Sensors
  76
- Upper Controls
  79
- Option Activ' Lighting System
  83
- Architecture of the System
  84
- Actuators and Their Location
  86
- List of Actuators
  86
- Modules
  87
- Fuses
  87
- Inputs
  89
- Outputs
  92
Power Source - Engine Specifications
95
Consumables (Oils - Fuels - Engine Oil - Coolant Level
97
- Fuel
  97
- Other Fuels
  97
- Engine Oil
  98
- Hydraulic Oil
  99
- Gear Motor Oil
  99
- Coolant
  100
- Cylinder Storage Oil
  100
- Grease
  101
- Marine Protection
  101
Machine Specifications
102
- Movement Speed
  102
- Inspection and Maintenance Schedule
  103
Inspection Program
103
Daily Inspection
103
Preventive Maintenance
104
Periodic Inspection
110
Major Inspection
112
Structural Part Inspection
113
Pins and Bearing Inspection
117
Cylinder Inspection
121
Braking Test Procedure
125
Torque Values
127
Fuel Tank - Filling-Up
133
Hoses Inspection - Replacement
135
Overload System
137
Remove/Re-Install the Hydraulic Motor
145
Wheel Replacement
149
Universal Plug
153
Remove/Re-Install the Harness BUS CAN
155
Remove/Re-Install the Main Counterweights
163
Remove - Replace Arm Assembly
169
MS0140 - Remove - Replace Boom Assembly
179
Removing / Replacing the Pads
193
Remove - Replace Boom Cylinder
201
Remove/Re-Install Output Compensation Cylinder
207
Remove/Re-Install Input Compensation Cylinder
215
Remove - Replace Arm Cylinder
223
Remove - Replace Telescope Cylinder
231
Battery (Ies)
241
Remove/Re-Install the Covers
245
Remove/Re-Install Wheel Reduction Gear
253
Links to Engine Manufacturer Manuals - Fuel-Powered Machines
263
Wheel Tightening Procedure
265
Wheel Reducer Level Procedure
269
Procedure for Checking the Level of Engine Oil
273
Procedure for Checking the Level of Engine Oil - Kohler Engine
273
Replacing the Engine Oil Filter - Kohler Engine
281
Replacing the Engine Oil Filter
281
Diesel Filter Replacement
289
Diesel Filter Replacement - Kohler Engine
289
Hydraulic Oil Filter Replacement
297
Procedure for Checking Engine Belt Tension
301
Procedure for Checking Engine Belt Tension - Kohler Engine
301
Front Axle Locking Function Check
309
Air Filter Replacement
313
Wear Pad Check
317
Hydraulic Tank Level
319
Emptying the Hydraulic Tank
321
Load Cell Tightness Check
325
Rotary Cylinder Tightness Check
327
Checking the Platform
331
Slew Ring Clearance Check
335
Torque Tightening of the Slew Ring
343
Emptying the Diesel Tank
347
Draining the Cooling Circuit
351
Draining the Cooling Circuit - Kohler Engine
351
Starter Battery Inspection
359
Checking the Bushings and Pins
363
Checking the Condition of Belts
365
Checking and Cleaning the Fuel Filter
367
Steering System Greasing
369
Greasing the Pads
371
Jib Cylinder Lubrication
373
Cleaning of Air Cleaner Element
375
Coolant Level
377
Replace the Belt
379
Drain the Engine Oil
381
Drain the Engine Oil - Kohler Engine
381
Greasing the Cage Rotation Cylinder
389
Draining the Wheel Reducer
391
Greasing the Turntable Rotation Gearbox
395
Trouble Shooting
397
- Recommendations
  397
- Description
  397
- Requirements
  397
- Failures List
  398
- List of Failures Per Category
  398
Legend
414
- PCB Turret
  414
Electric Diagram
420
Hydraulic Diagram
432
Intervention Register
441

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Haulotte HA80 RTJ PRO Training Manual

Haulotte HA80 RTJ PRO Training Manual (273 pages)

Brand: Haulotte | Category: Boom Lifts | Size: 13 MB

Table of Contents

Table of Contents
3
Foreword

7
Revision

8
Main Features and Functions

9
Models Description

9
Primary Machine Components

10
- Working Area / Range of Motion
  10
- Transportation
  11
- Machine Layout
  11
- Ground Control Box
  12
- Layout
  12
- HAULOTTE Activ'screen 2
  15
- Platform Control Box
  34
- Layout
  34
- Display Panel (LED'S 101 - 117)
  36
Study of the Electric Schematics

41
System Architecture

41
- The ECU Modules
  42
- U106 Spu 7066
  42
- U104 Node B2 Slave
  51
- EGV Kubota Module
  52
- Printed Circuit Board
  53
List of Actuators and Sensors

56
- Sensors and Actuators
  56
- Sensors Detail
  59
- Turret
  59
- Engine
  60
- Arm Sensors
  64
- Boom Sensors
  65
- Upper Controls
  68
- Option Activ' Lighting System
  70
- Architecture of the System
  71
- Actuators and Their Location
  73
- List of Actuators
  73
- Modules
  73
- Fuses
  74
- Inputs
  75
- Outputs
  77
- The Working Zone Control
  80
- Machine Positions
  80
- Cut out Conditions of Every Function
  82
- Glossary
  82
- Power Supply/Commands
  86
- Drive
  90
- Validation
  90
- Actuators
  91
- Steering
  92
- Validation
  92
- Actuators
  94
- Turntable Orientation
  95
- Validation
  95
- Actuators
  96
- Arm
  97
- Validation
  97
- Actuators
  99
- Boom
  100
- Validation
  100
- Actuators
  102
- Telescope
  103
- Validation
  103
- Actuators
  105
- Jib
  106
- Validation
  106
- Actuators
  108
- Basket Rotation
  109
- Validation
  109
- Actuators
  110
- Basket Compensation
  111
- Validation
  111
- Actuators
  113
- Brake Release
  114
- Validation
  114
- Actuators
  114
- Oscillating Axles
  115
- Validation
  115
- Actuators
  115
- Activ' Shield Bar
  116
Study of the Hydraulic Schema

117
Hydraulic Units

117
- General Overview
  117
- ON/OFF Block
  118
- Drive Block
  119
- PWM Block
  120
- Steering Block 2WS
  123
- Steering Block 4WS
  124
Adjustments

125
- Activ Screen
  125
- Access to Advanced Menus
  129
- Console Diag
  130
List of Menus

131
- Machine Settings
  131
- Speeds and Ramps
  131
- Options
  131
- Configurations
  131
- Diagnostic
  131
- Inputs/Outputs
  131
- Engine
  131
- Engine TIER
  131
- Engine TIER IV
  131
Failures List

132
- List of Failures Per Category
  133
Load Management System

147
Engine Failures Codes

150
Fine Setting of ILS / Proximity Sensors

151
- Arm Sensor SQ420
  151
- Arm Sensors SQ421 - SQ423
  152
- Boom Sensor SQ524
  155
- Boom Sensors SQ520 - SQ522
  156
- Telescopic Boom Sensors SQ530 - SQ531
  157
- Telescopic Boom for Dual Load Option Sq521- Sq523 - Sq532 - Sq533
  158
Adjustment of Pressures

162
Quick Checkings on Drive

163
Simplified Breakdown Guide

163
Quick Checkings on Movements

164
Quick Checkings on Engine

165
No Engine Start

166
No Arm

166
No Movement

167
No Boom

167
No Telescopic Boom

167
No Turret Rotation

167
No Jib

168
No Basket Rotation

168
No Basket Compensation

168
No Drive

168
Low Speed Only

169
No Steering

169
No Oscillating Axle

169
1 - Version Summary

171
Version Summary

171
List of Schematics

171
List of Wiring Harnesses

171

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