Fronius WF 30i Wire Feeder Manuals

Manuals and User Guides for Fronius WF 30i Wire Feeder. We have 3 Fronius WF 30i Wire Feeder manuals available for free PDF download: Operating Instructions Manual, Operating Instructions/Spare Parts List

Fronius WF 30i Operating Instructions Manual (152 pages)

Robotics MIG/MAG robot welding system

Brand: Fronius | Category: Welding System | Size: 10 MB

Table of Contents
3
Safety Rules
7
- Explanation of Safety Notices
  7
- General
  7
- Intended Use
  8
- Environmental Conditions
  8
- Obligations of the Operator
  8
- Obligations of Personnel
  8
- Mains Connection
  8
- Protecting Yourself and Others
  9
- Danger from Toxic Gases and Vapours
  9
- Danger from Flying Sparks
  10
- Risks from Mains Current and Welding Current
  10
- Meandering Welding Currents
  11
- EMC Device Classifications
  12
- EMC Measures
  12
- EMF Measures
  12
- Specific Hazards
  13
- Requirement for the Shielding Gas
  14
- Danger from Shielding Gas Cylinders
  14
- Danger from Escaping Shielding Gas
  14
- Safety Measures at the Installation Location and During Transport
  15
- Safety Measures in Normal Operation
  15
- Commissioning, Maintenance and Repair
  16
- Safety Inspection
  16
- Disposal
  16
- Safety Symbols
  17
- Data Protection
  17
- Copyright
  17
- Description of the Warning Notices on the Device
  18
System Configurations

21
- System Configurations - Conventional Robot
  23
- System Configurations - PAP
  26
System Components

29
- WF Wire-Feed Unit
  31
  - Device Concept
    31
  - Proper Use
    31
  - Safety
    31
  - Warning Notices on the Device
    32
- WF 25I REEL R /4R, WF 30I REEL R /2R
  34
  - Safety
    34
  - Device Concept
    34
  - Application Area
    34
  - Proper Use
    34
  - Warning Notices on the Device
    34
- Interconnecting Hosepack
  37
  - General
    37
- Torch Hosepack
  38
  - General Remarks
    38
  - Scope of Supply
    38
  - Buttons on the Robacta MHP Hosepack
    38
- Crashbox /I
  39
  - General Remarks
    39
  - Also Required for Installation
    39
  - Device Concept
    39
  - Application Areas
    40
  - Information on Repairing Crashboxes
    40
  - Scope of Supply
    40
  - Clamp System Scope of Supply and Options
    41
- Robot Welding Torch
  42
  - Safety
    42
  - General
    42
Controls, Connections and Mechanical Components

43
- Control Elements and Mechanical Components
  45
  - Safety
    45
  - Gas Test/Wire Threading Control Panel (Optional)
    45
- WF 15I / 25I / 30I R
  48
  - WF 15I R, WF 30I R Connections
    48
  - WF 30I R / L Connections
    48
  - WF 25I R Connections
    49
  - WF 25I R / L Connections
    49
- WF 15I / 25I / 30I R PAP
  51
- WF 25I REEL R /4R, WF 30I REEL R /2R
  53
  - Safety
    53
  - Controls, Connections and Mechanical Components
    53
  - Control Panel
    55
Installation - Conventional Robot

59
Installation - PAP

87
Start-Up

109
- Inserting/Replacing Feed Rollers
  111
- Feeding in the Wire Electrode
  115
  - Insulated Routing of Wire Electrode to Wirefeeder
    115
  - Setting the Contact Pressure
    117
- Start-Up
  118
  - Requirements
    118
  - General
    118
Troubleshooting, Maintenance and Disposal

119
- Troubleshooting
  121
  - Safety
    121
  - Fault Diagnosis
    121
- Care, Maintenance and Disposal
  124
Technical Data

135
- WF Wire-Feed Unit
  137
- Unreeling Wirefeeder WF REEL
  139
  - WF 25I REELR /4R/G/W
    139
  - WF 30I REELR /2R/G/W
    139
- Crashbox /I
  140
  - Technical Data, Triggering Torques and Weight/Distance Diagram
    140
- Torch Hosepack
  143
  - MHP 400I G / R
    143
  - MHP 400I G / R / PAP
    143
  - MHP 700I W / R (0.95 - 2.25 M / 3.12 - 7.38 Ft.)
    144
  - MHP 700I W / R (3.25 - 4.25 M / 10.66 - 13.12 Ft.)
    144
  - MHP 700I W / R / PAP
    146
- Robot Welding Torch
  147
  - Gas-Cooled Robot Welding Torches
    147
  - Water-Cooled Robot Welding Torches
    148
- Interconnecting Hosepacks
  150
  - HP 70I, HP PC Cable HD
    150

Fronius WF 30i Operating Instructions/Spare Parts List (68 pages)

Brand: Fronius | Category: Wire Feeders | Size: 14 MB

Table of Contents
5
Safety Rules
7
- General
  7
- Proper Use
  7
- Environmental Conditions
  7
- Obligations of the Operator
  8
- Obligations of Personnel
  8
- Mains Connection
  8
- Protecting Yourself and Others
  8
- Danger from Toxic Gases and Vapours
  9
- Danger from Flying Sparks
  10
- Risks from Mains Current and Welding Current
  10
- Meandering Welding Currents
  11
- EMC Device Classifications
  11
- EMC Measures
  11
- EMF Measures
  12
- Specific Hazards
  12
- Requirement for the Shielding Gas
  13
- Danger from Shielding Gas Cylinders
  13
- Danger from Escaping Shielding Gas
  14
- Safety Measures at the Installation Location and During Transport
  14
- Safety Measures in Normal Operation
  15
- Commissioning, Maintenance and Repair
  15
- Safety Inspection
  16
- Disposal
  16
- Safety Symbols
  16
- Data Protection
  16
- Copyright
  16
General

17
- General
  19
  - Device Concept
    19
  - Warning Notices on the Device
    19
Controls, Connections and Mechanical Components

21
- Controls, Connections and Mechanical Components
  23
  - Safety
    23
  - Front of Wire-Feed Unit
    23
  - Rear of Wire-Feed Unit
    24
  - Wire-Feed Unit Side
    24
  - Wire-Feed Unit Underside
    25
- Optional Control Panels
  26
  - Safety
    26
  - Opt/I WF POT Control Panel
    26
  - Opt/I WF Gas Test & Wire Threading
    27
  - Opt/I WF Standard Control Panel
    29
Installation and Commissioning

33
- Before Installation and Commissioning
  35
  - Safety
    35
  - Proper Use
    35
  - Setup Regulations
    35
- Placing Wire-Feed Unit on Swivel Pin Holder
  36
  - Safety
    36
- Connecting Wire-Feed Unit to Power Source
  37
- Connecting the Welding Torch
  40
  - Safety
    40
  - Connecting MIG/MAG Welding Torches
    40
- Inserting/Replacing Feed Rollers
  41
  - Safety
    41
  - General
    41
  - Inserting/Changing the Feed Rollers
    41
- Inserting the Wirespool, Inserting the Basket-Type Spool
  43
  - Safety
    43
  - Inserting the Wirespool
    43
  - Inserting the Basket-Type Spool
    44
- Threading the Wire Electrode
  46
  - General
    46
  - Preparatory Work
    46
  - Threading the Wire Electrode
    47
  - Setting the Contact Pressure
    48
- Adjust the Brake
  49
  - General
    49
  - Adjusting the Brake
    49
  - Design of the Brake
    50
- Start-Up
  51
  - Safety
    51
  - Prerequisites
    51
  - General
    51
Troubleshooting, Maintenance and Disposal

53
- Troubleshooting
  55
  - Safety
    55
- Care, Maintenance and Disposal
  59
  - General
    59
  - Safety
    59
  - Every Start-Up
    59
  - Every 6 Months
    60
  - Disposal
    60
Technical Data

61
- Technical Data
  63
  - WF 15I
    63
  - WF 15I N.s
    63
  - WF 25I
    64
  - WF 30I
    64
  - HP 70I
    65
  - HP 95I
    65
  - HP 120I
    65
  - HP 70I, HP PC Cable HD
    65

Fronius WF 30i Operating Instructions Manual (72 pages)

Brand: Fronius | Category: Welding System | Size: 4 MB

Table of Contents
3
Safety Rules
5
Explanation of Safety Notices
5
General
5
Proper Use
5
Environmental Conditions
6
Obligations of the Operator
6
Obligations of Personnel
6
Mains Connection
6
Protecting Yourself and Others
7
Danger from Toxic Gases and Vapours
7
Danger from Flying Sparks
8
Risks from Mains Current and Welding Current
8
Meandering Welding Currents
9
EMC Device Classifications
10
EMC Measures
10
EMF Measures
11
Specific Hazards
11
Requirement for the Shielding Gas
12
Danger from Shielding Gas Cylinders
12
Danger from Escaping Shielding Gas
13
Safety Measures at the Installation Location and During Transport
13
Safety Measures in Normal Operation
13
Commissioning, Maintenance and Repair
14
Safety Inspection
14
Disposal
15
Safety Symbols
15
Data Protection
15
Copyright
15
General
17
General
19
Device Concept
19
Warning Notices on the Device
19
Controls, Connections and Mechanical Components
21
Controls, Connections and Mechanical Components
23
Safety
23
Front of Wire-Feed Unit
23
Rear of Wire-Feed Unit
24
Wire-Feed Unit Side
24
Wire-Feed Unit Underside
25
Optional Control Panels
26
Safety
26
Opt/I WF POT Control Panel
26
Opt/I WF Gas Test & Wire Threading
27
Opt/I WF Standard Control Panel
29
Installation and Commissioning
35
Before Installation and Commissioning
37
Safety
37
Proper Use
37
Setup Regulations
37
Placing Wire-Feed Unit on Swivel Pin Holder
38
Safety
38
Connecting Wire-Feed Unit to Power Source
39
Safety
39
General Information
39
Connecting the Wirefeeder to the Power Source
39
Connecting the Extension Hosepack
40
Connecting the Welding Torch
42
Safety
42
Connecting MIG/MAG Welding Torches
42
Inserting/Replacing Feed Rollers
43
Safety
43
General
43
Inserting the Wirespool, Inserting the Basket-Type Spool
45
Safety
45
Inserting the Wirespool
45
Installing the Basket-Type Spool
46
Threading the Wire Electrode
48
General
48
Preparatory Work
48
Threading the Wire Electrode
49
Setting the Contact Pressure
49
Adjust the Brake
51
General
51
Adjusting the Brake
51
Design of the Brake
52
Start-Up
53
Safety
53
Prerequisites
53
General
53
Troubleshooting, Maintenance and Disposal
55
Troubleshooting
57
Safety
57
Care, Maintenance and Disposal
61
General
61
Safety
61
Every Start-Up
61
Every 6 Months
61
Disposal
62
Technical Data
63
Technical Data
65
WF 15I N
65

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