Fronius WF 25i REEL 4R Manuals

Manuals and User Guides for Fronius WF 25i REEL 4R. We have 1 Fronius WF 25i REEL 4R manual available for free PDF download: Operating Instructions Manual

Fronius WF 25i REEL 4R Operating Instructions Manual

Fronius WF 25i REEL 4R Operating Instructions Manual (152 pages)

Robotics MIG/MAG robot welding system

Brand: Fronius | Category: Welding System | Size: 10 MB

Table of Contents

Table of Contents
3
Safety Rules
7
- Explanation of Safety Notices
  7
- General
  7
- Intended Use
  8
- Environmental Conditions
  8
- Obligations of the Operator
  8
- Obligations of Personnel
  8
- Mains Connection
  8
- Protecting Yourself and Others
  9
- Danger from Toxic Gases and Vapours
  9
- Danger from Flying Sparks
  10
- Risks from Mains Current and Welding Current
  10
- Meandering Welding Currents
  11
- EMC Device Classifications
  12
- EMC Measures
  12
- EMF Measures
  12
- Specific Hazards
  13
- Requirement for the Shielding Gas
  14
- Danger from Shielding Gas Cylinders
  14
- Danger from Escaping Shielding Gas
  14
- Safety Measures at the Installation Location and During Transport
  15
- Safety Measures in Normal Operation
  15
- Commissioning, Maintenance and Repair
  16
- Safety Inspection
  16
- Disposal
  16
- Safety Symbols
  17
- Data Protection
  17
- Copyright
  17
- Description of the Warning Notices on the Device
  18
System Configurations

21
- System Configurations - Conventional Robot
  23
- System Configurations - PAP
  26
System Components

29
- WF Wire-Feed Unit
  31
  - Device Concept
    31
  - Proper Use
    31
  - Safety
    31
  - Warning Notices on the Device
    32
- WF 25I REEL R /4R, WF 30I REEL R /2R
  34
  - Safety
    34
  - Device Concept
    34
  - Application Area
    34
  - Proper Use
    34
  - Warning Notices on the Device
    34
- Interconnecting Hosepack
  37
  - General
    37
- Torch Hosepack
  38
  - General Remarks
    38
  - Scope of Supply
    38
  - Buttons on the Robacta MHP Hosepack
    38
- Crashbox /I
  39
  - General Remarks
    39
  - Also Required for Installation
    39
  - Device Concept
    39
  - Application Areas
    40
  - Information on Repairing Crashboxes
    40
  - Scope of Supply
    40
  - Clamp System Scope of Supply and Options
    41
- Robot Welding Torch
  42
  - Safety
    42
  - General
    42
Controls, Connections and Mechanical Components

43
- Control Elements and Mechanical Components
  45
  - Safety
    45
  - Gas Test/Wire Threading Control Panel (Optional)
    45
- WF 15I / 25I / 30I R
  48
  - WF 15I R, WF 30I R Connections
    48
  - WF 30I R / L Connections
    48
  - WF 25I R Connections
    49
  - WF 25I R / L Connections
    49
- WF 15I / 25I / 30I R PAP
  51
- WF 25I REEL R /4R, WF 30I REEL R /2R
  53
  - Safety
    53
  - Controls, Connections and Mechanical Components
    53
  - Control Panel
    55
Installation - Conventional Robot

59
Installation - PAP

87
Start-Up

109
- Inserting/Replacing Feed Rollers
  111
- Feeding in the Wire Electrode
  115
  - Insulated Routing of Wire Electrode to Wirefeeder
    115
  - Setting the Contact Pressure
    117
- Start-Up
  118
  - Requirements
    118
  - General
    118
Troubleshooting, Maintenance and Disposal

119
- Troubleshooting
  121
  - Safety
    121
  - Fault Diagnosis
    121
- Care, Maintenance and Disposal
  124
Technical Data

135
- WF Wire-Feed Unit
  137
- Unreeling Wirefeeder WF REEL
  139
  - WF 25I REELR /4R/G/W
    139
  - WF 30I REELR /2R/G/W
    139
- Crashbox /I
  140
  - Technical Data, Triggering Torques and Weight/Distance Diagram
    140
- Torch Hosepack
  143
  - MHP 400I G / R
    143
  - MHP 400I G / R / PAP
    143
  - MHP 700I W / R (0.95 - 2.25 M / 3.12 - 7.38 Ft.)
    144
  - MHP 700I W / R (3.25 - 4.25 M / 10.66 - 13.12 Ft.)
    144
  - MHP 700I W / R / PAP
    146
- Robot Welding Torch
  147
  - Gas-Cooled Robot Welding Torches
    147
  - Water-Cooled Robot Welding Torches
    148
- Interconnecting Hosepacks
  150
  - HP 70I, HP PC Cable HD
    150

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