Ford Scorpio Manuals

Manuals and User Guides for Ford Scorpio. We have 1 Ford Scorpio manual available for free PDF download: Owner's Manual

Ford Scorpio Owner's Manual (255 pages)

Brand: Ford | Category: Automobile | Size: 14.83 MB

Tools and Working Facilities
1
Care and Maintenance of Tools
3
General Repair Procedures
4
Screw Threads and Fastenings
4
Joint Mating Faces and Gaskets
4
Oil Seals
4
Fault Finding
5
Engine Troubles
6
Cooling System Troubles
7
Automatic Transmission Troubles
8
Clutch Troubles
8
Fuel and Exhaust Systems Troubles
8
Manual Gearbox Troubles
8
Propeller Shaft Troubles
9
Braking System Troubles
9
Final Drive and Driveshafts Troubles
9
Electrical System Troubles
10
Steering and Suspension Troubles
10
Glossary of Technical Terms
12
Conversion Factors
16
Fuel Consumption
16
Index
17
Routine Maintenance and Servicing
21
Maintenance Schedule
21
Degrees of Difficulty
21
Lubricants and Fluids
22
Maintenance Schedule
22
Capacities
23
Under-Bonnet View
23
Engine Oil Check/Coolant Check
26
Fluid Level Checks
26
Maintenance Procedures
26
Weekly Checks
26
Washer Fluid
27
Tyre Checks
27
Brake Fluid
27
Battery Electrolyte Level Check
28
Electrical System Check
28
Tyre Tread Wear Patterns
28
Engine Oil and Filter Renewal
29
Every 6000 Miles or 6 Months
29
Wiper Blade Check
29
Front and Rear Brake Pad Check
30
Idle Speed Check
30
Fluid Leak Check
30
Exhaust System Check
30
Manual Gearbox Oil Level Check
31
Automatic Transmission Fluid Level Check
31
Every 12 000 Miles or 12 Months
31
Spark Plug Renewal
32
Auxiliary Drivebelt Check
32
Hinge and Lock Check and Lubrication
32
Battery Terminal Check
33
Engine Valve Clearance Check
33
Air Conditioner Condenser Check
34
Engine Inlet Manifold Security Check
34
Automatic Transmission Selector Linkage Lubrication
35
Final Drive Oil Level Check
35
Steering and Suspension Security Check
35
Driveshaft Check
35
Automatic Choke Check
36
Every 24 000 Miles or 2 Years
36
Power Steering Fluid Level Check
36
Road Test
36
Ignition System Component Check
37
Fuel Filter Renewal
39
Every 36 000 Miles or 3 Years
39
Crankcase Ventilation Vent Valve Renewal
39
Automatic Transmission Brake Band Adjustment
39
Camshaft Drivebelt Renewal
40
Engine Coolant Renewal
40
Every 2 Years
40
Specifications
41
1.8 & 2.0 Litre SOHC Engines
43
Exploded View of the SOHC Engine
46
Major Operations Possible with the Engine in the Vehicle
47
Methods of Engine Removal
47
Engine - Removal with Manual Gearbox
47
Engine - Removal Leaving Gearbox/Transmission in Vehicle
47
Ancillary Components - Removal
48
Cylinder Head - Removal
48
Engine - Separation from Manual Gearbox
48
Engine Dismantling - General Information
48
Camshaft - Removal
49
Cylinder Head - Dismantling
50
Timing Belt and Sprockets Removal
50
Auxiliary Shaft - Removal
51
Flywheel/Driveplate and Adapter Plate - Removal
51
Sump - Removal
51
Oil Pump - Removal
52
Crankshaft Front Oil Seal - Renewal
52
Crankshaft Rear Oil Seal - Renewal
52
Crankshaft and Main Bearings - Removal
53
Engine Mountings - Renewal
53
Pistons and Connecting Rods Removal
53
Crankcase Ventilation System - General Information
54
Crankshaft and Bearings - Examination and Renovation
54
Oil Pump - Examination and Renovation
54
Cylinder Block and Bores - Examination and Renovation
55
Pistons and Connecting Rods - Examination and Renovation
55
Flywheel Ring Gear - Examination and Renovation
56
Cylinder Head - Decarbonising, Valve Grinding and Renovation
56
Engine Reassembly - General Information
56
Camshaft and Cam Followers - Examination and Renovation
56
Crankshaft and Main Bearings - Refitting
57
Pistons and Connecting Rods Refitting
57
Auxiliary Shaft - Refitting
58
Flywheel/Driveplate and Adapter Plate - Refitting
58
Oil Pump - Refitting
58
Sump - Refitting
58
Cylinder Head - Refitting
59
Cylinder Head - Reassembly
59
Camshaft - Refitting
59
Timing Belt and Sprockets Refitting
60
Ancillary Components - Refitting
60
Engine - Refitting with Manual Gearbox
61
Engine - Refitting Without Gearbox/Transmission
61
Engine and Gearbox Reconnection
61
Compression Test - Description and Interpretation
62
Initial Start-Up after Overhaul or Major Repair
62
2.0 Litre DOHC Engine
63
Crankcase Ventilation System
65
Major Operations Requiring Engine Removal
66
Engine - Removal Leaving Manual Gearbox in Vehicle
66
Major Operations Possible with Engine in the Vehicle (2.0 Litre DOHC)
66
Engine - Removal Leaving Automatic Transmission in Vehicle
67
Engine/Automatic Transmission Assembly - Removal and Separation
68
Engine/Manual Gearbox Assembly - Removal and Separation
68
Engine - Refitting (Automatic Transmission in Vehicle)
69
Engine - Refitting (Manual Gearbox in Vehicle)
69
Engine/Automatic Transmission Assembly Reconnection and Refitting
69
Engine/Manual Gearbox Assembly - Reconnection and Refitting
69
Timing Chain, Oil Pump Drive Chain and Associated Components View
70
Engine Dismantling (2.0 Litre DOHC)
70
Engine Mountings - Renewal (2.0 Litre DOHC)
70
Cylinder Head - Removal and Refitting (Engine in Vehicle)
72
Timing Chain, Sprockets and Tensioner - Examination and Renovation
72
Cylinder Head - Removal and Refitting (Engine Removed)
73
Camshafts and Cam Followers - Removal, Inspection and Refitting
76
Cylinder Head - Dismantling and Reassembly
76
Cylinder Head - Inspection and Renovation
76
Flywheel/Driveplate - Removal Inspection and Refitting
77
Sump - Removal and Refitting
77
Crankshaft Rear Oil Seal - Renewal (2.0 Litre DOHC)
77
Crankshaft Front Oil Seal - Renewal (2.0 Litre DOHC)
77
Oil Pump - Dismantling, Inspection and Reassembly
78
Oil Pump - Removal and Refitting
78
Crankshaft and Main Bearings - Removal and Refitting
79
Oil Pump Drive Chain and Sprockets - Examination and Renovation
79
Pistons and Connecting Rods - Removal and Refitting
79
Table of Contents
80
Compression Test
80
Crankshaft and Bearings - Examination and Renovation (2.0 Litre DOHC)
80
Engine Reassembly (2.0 Litre DOHC)
80
Initial Start-Up after Overhaul or Major Repair (2.0 Litre DOHC)
80
2.4, 2.8 and 2.9 Litre V6 Engines
81
Cylinder Heads
82
Thrustwasher
85
10 The Crankshaft and Bearings Can be

95
Illustration).

95
11 Commence Refitting as Follows(See

95
Wipe the Bearing Shell Locations in the

95
6 Desired Pressures Are Given in the

101
2 The Engine Must be at Operating

101
- Initial Start-Up after Overhaul or Major Repair
  
  101
  - Can Provide Diagnostic Clues. if the Test Is
    101
- Compression Test
  
  101
When Engine Performance Is Down, or if

101
Associated Components

143

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Ford Scorpio Manuals

Ford Scorpio Owner's Manual (255 pages)

Table of Contents

10 The Crankshaft and Bearings Can be

Illustration).

11 Commence Refitting as Follows(See

Wipe the Bearing Shell Locations in the

Engine Reassembly - General Information

6 Desired Pressures Are Given in the

2 The Engine Must be at Operating

Initial Start-Up after Overhaul or Major Repair

Compression Test

When Engine Performance Is Down, or if

Associated Components

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