EWM SCO 3133 Welding System Manuals

Manuals and User Guides for EWM SCO 3133 Welding System. We have 1 EWM SCO 3133 Welding System manual available for free PDF download: Operating Instructions Manual

EWM SCO 3133 Operating Instructions Manual (109 pages)

Power sources for automated applications

Brand: EWM | Category: Welding System | Size: 9 MB

Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
Plasma Welding
14
TIG Welding
14
TIG Activarc Welding
14
Spotarc
14
TIG Hot Wire Welding
14
TIG Cold Wire Welding
14
Use and Operation Solely with the Following Machines
15
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Machine Control (Mode RC - On)
20
Function Sequence
22
Machine Control (Mode RC - Off)
24
Function Sequence
27
Plasmadrive
29
Insufficient Wire" Sensor
30
Design and Function
31
General
31
System Integration
33
Plasma Application with Hot Wire
33
Legend
34
Transport and Installation
35
Power Source for Hot Wire Welding
36
Machine Cooling
36
Workpiece Lead, General
37
Notes on the Installation of Welding Current Leads
38
Welding Torch Cooling System
40
General
40
List of Coolants
40
Mains Connection
41
Mains Configuration
41
System Gas Connection
42
Connecting the Shielding Gas Supply
44
Gas Test
44
Purge Hose Package" Function
44
Welding Torch Connection
45
Insufficient Wire" Sensor Connection
47
Connecting the Wire Feed Unit
48
Hot Wire Power Source Connection
49
Cooling Unit Connection
50
Connection for Workpiece Lead
52
TIG Synergic Operating Principle
53
Synergic Parameter Setting in the Functional Sequence
54
Conventional Parameter Setting in the Functional Sequence
54
Set the Operating Principle (Conventional/Synergic)
55
Select Welding Task
56
Select Welding Current
56
Welding Data Display
57
Welding Parameter Setting
57
Arc Ignition
58
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
58
TIG Automatic Cut-Out
58
Optimal and Fast Spherical Cup Formation
59
Welding Task Definition
60
Protecting Welding Parameters from Unauthorised Access
61
Welding Programs
61
Selection and Adjustment
62
Specifying Max. No. of Accessible Programs
62
Example "Program with Synergetic Setting
63
Example "Program with Conventional Setting
63
Accessories for Switching over Programs
63
Organising Welding Tasks (Mode "JOB Manager")
64
Explanation of Symbols on the Display
64
Creating a New JOB in the Memory or Copying a JOB
65
Loading an Existing JOB from the Free Memory
66
Resetting an Existing JOB to the Factory Setting (Reset JOB)
66
Resetting Jobs 1-128 to the Factory Setting (Reset All Jobs)
67
Exit JOB Manager Without Changes
67
Interfaces
68
Connecting the Robot Interface / Industrial Bus Interface
68
RINT X12 Robot Interface
69
BUSINT X11 Industrial Bus Interface
69
Connecting the PC 300.Net Welding Parameterisation Software
70
Connecting the Q-DOC 9000 V2.0 Welding Data Documentation Software
71
Connecting the WELDQAS Welding Data Monitoring and Documentation System
72
Automation Interface
73
Connection Socket Automation Torch
75
Sensor Current
76
Advanced Settings
77
Setting Slope Times for Secondary Current AMP% or Pulse Edges
77
Welding Current Display (Ignition, Secondary, End and Hotstart Currents)
78
Menus and Sub-Menus on the Machine Control
79
Direct Menus (Direct Access to Parameters)
79
Expert Menu (TIG)
79
Machine Configuration Menu
81
Maintenance, Care and Disposal
86
General
86
Maintenance Work, Intervals
86
Daily Maintenance Tasks
86
Visual Inspection
86
Functional Test
86
Monthly Maintenance Tasks
86
Annual Test (Inspection and Testing During Operation)
87
Maintenance Work
87
Disposing of Equipment
88
Manufacturer's Declaration to the End User
88
Meeting the Requirements of Rohs
88
Rectifying Faults
89
Checklist for Rectifying Faults
89
Machine Faults (Error Messages)
91
Resetting Welding Parameters to the Factory Settings
93
Display Machine Control Software Version
94
General Operating Problems
94
Interface for Automated Welding
94
Vent Coolant Circuit
95
Technical Data
96
Tetrix 352 AC/DC SYNERGIC PL. AW GR
96
Accessories
97
Welding Torch Cooling System
97
Wire Feed Units
97
General Accessories
97
Connection Cables, Connection Sockets
97
Options
97
Computer Communication
97
Interfaces
98
Connection and Extension Cables
98
Circuit Diagrams
99
Tetrix 352 AC/DC SYNERGIC PL. AW GR
99
JOB-List
105
Overview of EWM Branches
109

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EWM SCO 3133 Operating Instructions Manual (109 pages)

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