E-TON ATV6A 90 Manuals

E-TON ATV6A 90 Manuals

Manuals and User Guides for E-TON ATV6A 90. We have 1 E-TON ATV6A 90 manual available for free PDF download: Service Manual

E-TON ATV6A 90 Service Manual

E-TON ATV6A 90 Service Manual (228 pages)

Atv

Brand: E-TON | Category: Offroad Vehicle | Size: 21 MB

Table of Contents

How to Use this Manual
4
Table of Contents
6
General Information
7
Specifications
8
Periodic Checks and Adjustments
9
Engine
10
Carburetor
12
Chassis
13
Electrical
15
Troubleshooting
16
Chapter 1

17
- Engine Serial Number
  17
- Machine Identification
  17
- Vehicle Identification Number
  17
- Important Information
  18
  - Preparation for Removal and Disassembly
    18
  - Replacement Parts
    18
  - Gaskets, Oil Seals and O-Rings
    18
  - Lock Washers/Plates and Cotter Pins
    19
  - Bearings and Oil Seals
    19
  - Circlips
    19
  - Checking the Connections
    20
Chapter 2

21
- General Specifications
  21
- Engine Specifications
  24
- Chassis Specifications
  31
- Electrical Specifications
  33
- Tightening Torques
  35
  - Engine Tightening Torques
    35
  - Chassis Tightening Torques
    36
- General Tightening Torque Specifications
  38
- How to Use the Conversion Table
  38
- Lubrication Points and Lubricant Types
  39
  - Engine
    39
- Oil Flow Diagrams
  41
- Cable Routing
  42
Chapter 3

50
Chapter 4

95
- Exhaust Pipe/Muffler, Breather Hose and Leads
  95
- Engine Mounting Bolts
  96
- Removing the Engine
  97
- Installing the Engine
  97
- Engine
  95
- Cylinder Head
  98
  - Removing the Cylinder Head
    100
  - Checking the Camshaft Sprocket
    101
  - Checking the Cyl. Head Cover Assy
    101
  - Checking the Timing Chain Guides
    101
  - Checking the Timing Chain Tensioner Assembly
    101
  - Checking the Cylinder Head
    102
  - Installing the Cylinder Head
    103
- Camshaft, Rocker Arms and Valves
  105
- Cylinder and Piston
  115
  - Removing the Piston
    116
  - Checking the Cylinder and Piston
    116
  - Checking the Piston Rings
    118
  - Checking the Piston Pin
    119
  - Installing the Piston
    120
  - Installing the Cylinder
    121
- C.D.I. Magneto
  122
- Belt Drive
  125
  - Crankcase Cover
    125
  - Kickstarter
    126
  - Installing the Kickstarter
    127
  - V-Belt, Clutch, Drive and Driven Pulley
    128
  - Disassembling the Secondary Sheave
    129
  - Removing the Primary Sheave
    130
  - Removing the Secondary Sheave and V-Belt
    130
  - Disassembling the Secondary Sheave
    131
  - Checking the Clutch Shoe
    131
  - Checking the V-Belt
    132
  - Checking the Drive Pulley
    132
  - Checking the Primary Roller Weights
    132
  - Checking the Piece Slider
    133
  - Checking the Driven Pulley
    133
  - Assembling the Primary Sheave
    134
  - Assembling the Secondary Sheave
    135
  - Installing the Belt Drive
    136
- Starter Clutch and Starter Motor
  138
  - Checking the Starter Wheel Gear
    139
- Oil Pump
  140
  - Checking the Oil Pump
    141
  - Installing the Oil Pump
    142
- Crankcase and Crankshaft
  143
- Transmission
  149
  - Checking the Transmission
    150
Chapter 6

160
- Rear Wheels
  160
- Checking the Wheels
  161
- Checking the Front Wheel Hubs
  161
- Checking the Rear Wheel Hubs
  162
- Installing the Wheel Hubs
  162
- Installing the Front Wheels
  163
- Installing the Rear Wheels
  163
- Front Brakes
  164
- Removing the Front Brakes
  165
- Checking the Front Brake Shoe Plates
  165
- Checking the Front Brake Shoes
  165
- Checking the Front Brake Drums
  166
- Installing the Front Brakes
  167
- Rear Axle and Rear Axle Hub
  169
- Removing the Rear Axle
  171
- Checking the Rear Axle
  172
- Checking the Driven Sprocket
  172
- Checking the Brake Disc
  172
- Installing the Driven Sprocket
  172
- Installing the Rear Axle
  173
- Rear Brake
  174
- Rear Brake Pads
  174
- Replacing the Rear Brake Pads
  175
- Rear Brake Master Cylinder
  177
- Checking the Master Cylinder
  178
- Assembling the Rear Brake Master Cylinder
  178
- Installing the Rear Brake Master Cylinder
  179
- Rear Brake Caliper
  181
- Removing the Parking Brake Cable
  183
- Checking the Rear Brake Caliper
  183
- Installing the Rear Brake Caliper
  184
- Steering System
  186
- Removing the Handlebar Grips
  188
- Removing the Rear Brake Switch
  188
- Checking the Handlebar
  188
- Installing the Handlebar
  189
- Installing the Handlebar Grips
  189
- Installing the Rear Brake Master Cylinder
  190
- Installing the Front Brake Lever Assembly
  190
- Installing the Parking Brake Lever
  191
- Steering Stem
  192
- Removing the Steering Stem
  193
- Checking the Steering Stem
  193
- Installing the Lower Handlebar Holder
  194
- Installing the Steering Stem
  194
- Installing the Lock Washer
  194
- Tie-Rods and Steering Knuckles
  195
- Removing the Tie-Rods
  196
- Removing the Steering Knuckles
  196
- Checking the Tie-Rods
  196
- Checking the Steering Knuckles
  196
- Installing the Tie-Rods
  197
- Front Arms and Front Shock Absorber Assemblies
  198
- Front Arms and Front Shock Absorber
  198
- Assemblies
  198
- Removing the Front Arms
  199
- Checking the Front Arms
  199
- Checking the Front Shock Absorbers
  199
- Checking the Ball Joints
  200
- Installing the Front Arms
  200
- Rear Shock Absorber, Swingarm and Drive Chain
  201
  - Drive Chain
    202
  - Checking the Rear Shock Absorber
    203
  - Removing the Rear Shock Absorber
    203
  - Removing the Swingarm
    203
  - Checking the Swingarm
    204
  - Checking the Drive Chain
    205
  - Installing the Drive Chain
    206
  - Installing the Drive Sprocket
    206
Chapter 7

207
- Electrical Components
  207
- Wiring Diagram
  208
- Checking the Switches
  209
- Checking Switch Continuity
  210
- Ignition System
  211
- Circuit Diagram
  211
- Troubleshooting
  212
- Electric Starting System
  216
- Circuit Diagram
  216
- Starting Circuit Operation
  217
- Troubleshooting
  218
- Starter Motor
  220
- Checking the Starter Motor
  221
- Assembling the Starter Motor
  222
- Charging System
  223
- Circuit Diagram
  223
- Troubleshooting
  225
- Starting Failure/Hard Starting
  225
Chapter 8

225
- Fuel System
  225
- Electrical System
  225
- Compression System
  226
- Poor Idle Speed Performance
  226
- Poor Medium and High-Speed Performance
  226
- Faulty Clutch
  227
- Engine Operates but Vehicle will Not Move
  227
- Clutch Slipping
  227
- Poor Starting Performance
  227
- Poor Speed Performance
  227
- Overheating
  227
- Faulty Brake
  228
- Poor Braking Effect
  228
- Shock Absorber Malfunction
  228
- Malfunction
  228
- Unstable Handling
  228

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