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Danfoss APP series Manuals
Manuals and User Guides for Danfoss APP series. We have
7
Danfoss APP series manuals available for free PDF download: Installation, Operation And Maintenance Manual, User Manual, Service Manual, Disassembling And Assembling Instructions, Instruction
Danfoss APP series Installation, Operation And Maintenance Manual (118 pages)
pumps with FDA approved seals
Brand:
Danfoss
| Category:
Water Pump
| Size: 18.44 MB
Table of Contents
Section 1
3
Table of Contents
3
General Safety Information
13
What to Listen and Look for
13
Maintenance and Service of the Pump Unit
13
Service and Inspection Interval for the Pump
13
Shut down of the System
13
Operation of Pump Unit
13
Getting the Pump Unit Back into Operation
14
Storage of the Pump
14
Procedure for Mounting the Pump Onto the Electric Motor
14
Assembling the Pump Unit
14
Disassembling and Assembling the Pump Unit
14
Troubleshooting and Scrapping Criteria
15
General Safety Information
15
Operational Conditions Which Can Cause Pump Failures
15
Mechanical Failure
15
Electrical Failure
15
Responsibility
15
Scrapping Criteria
15
Section 2
20
Application Examples
21
Benefits
21
App 53-92
22
Technical Data
22
APP 53 Flow at Different Rpm
24
Performance Curves
24
APP 65 Flow at Different Rpm
25
APP 78 Flow at Different Rpm
26
APP 86 Flow at Different Rpm
27
APP 92 Flow at Different Rpm
28
APP 53-92 Integrated Flushing Valve
29
Calculation Factor at 60 Barg / 870 Psig for APP 53-92
29
Flushing Valve Curves
29
Motor Requirements
29
Installation
30
Operation
30
Temperature and Corrosion
30
Filtration
31
System with Direct Supply
31
App 53
33
Dimensions and Connections
33
App 65 - 92
34
APP 53-92 with IE3 Motor, IEC 315M - 4
36
APP 53-92 with IE3 Motor, IEC 315S - 4
36
APP 53-92 with IE3 Motor, IEC 315L 1-4
37
APP 53-92 with IE3 Motor, IEC 315L 2 - 4
37
App 53 - 92
38
Pump Connections
38
Technical Data
39
VCM 3" Victaulic
39
Flow Versus Pressure
40
Accessories
41
Service and Warranty
41
Section 3
44
Identification
44
Open-Ended Systems with Direct Water Supply
45
Preferred RO System Design Without ERD
45
System Design
45
Alignment between the Motor and Pump Shaft
46
Assembly of the Coupling
46
Building up the Pump Unit with Bowex Coupling
46
Preferred RO System Design with ERD
46
Preferred RO System Design with Pumps and Erds in Parallel
46
Reversible Pumps
46
Overall Assembly with Coupling Bowex-ELASTIC®, Type HEW Compact
47
Mounting
48
Building up the Pump Unit with Jaw Coupling
49
Direction of Rotation
49
Mounting
49
Orientation
49
Protection from too High Pressures
49
Connections
50
Initial Start-Up
51
Disconnection
52
Dry Running
52
Operation
52
Pressure
52
Temperature
52
Service and Warranty
53
Storage
53
Electric Motors (180R9230)
55
Section 4
90
Validity
91
Parts List APP 53-92 - Serial No. 07 or Higher
92
Exploded View APP 53-92 Serial No. 07 or Higher
94
Parts List APP 53-86 - Serial No. up to 06
95
Exploded View APP 53-86 - Serial No. up to 06
97
Section 5
102
Trouble Shooting Fish Bone Chart
103
No Flow/No Pressure
104
Reduced Flow/Reduced Pressure
105
High Torque on Electric Motor
106
Noise from Pump
107
Noise from Installation
108
Typical Signs of Wear
109
Valve Plate
109
Port Plate
110
Swash Plate
110
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Danfoss APP series User Manual (77 pages)
Brand:
Danfoss
| Category:
Water Pump
| Size: 7.11 MB
Table of Contents
Table of Contents
2
Table of Contents Validity
4
EC Declaration of Conformity
5
Symbols
6
1 Introduction
6
General
6
Manufacturer and Customer Service Address
6
2 Safety
7
Adhere to the Following Important Points
7
In Case of Doubt
7
3 Technical Data
8
Commissioning and Servicing the Unit
7
General Information
7
Preferred System Design
7
Approved Applications and Operational Limits for the Pumps
8
Air Bubbles
8
Application Range
8
Electric Motor Data
8
General Arrangement
8
Noise and Vibration
8
Transport and Handling
9
4 Arrival Inspection, Transportation, Handling, Lifting and Storage
9
Filtration
8
Properties of Water
8
Space Requirement
8
Arrival Inspection
9
General Safety Information
9
Warning
9
Return to Supplier
10
Storage
10
Cleanliness
11
Electrical Data
11
Fluid Temperature
11
Important Dimensions
11
5 Installation and Commissioning
11
Local Regulations
11
Pre Mounting Checklist, Based on Danfoss Preferred System Design
11
Recommended System Design
11
Mount the Different Equipment
12
Connections
12
Electrics
12
Instrumentation
12
Lifting and Positioning
12
Bleed and Remove Air from the Pump
13
Check the Filter Condition
13
Commissioning
13
Ensure Free Flow
13
Flush the Pump
13
Instruct Operator and Maintenance Personnel
13
Verify Direction of Rotation
13
Verify Setting of Safety/Relief Valves
13
6 Operation of Motor Pump Unit
14
General Safety Information
14
What to Listen and Look for
14
Disassembling and Assembling the Pump Unit
15
General Safety Information
15
Assembling the Pump Unit
16
Service and Inspection Interval for the Pump
15
Shut down of the System
15
Getting the Pump Unit Back into Operation
16
Storage of the Pump
16
Procedure for Mounting Pump Back Onto Electric Motor
16
Operational Conditions Which Can Cause Pump Failures
17
Electrical Failure
17
General Safety Information
17
Mechanical Failure
17
Responsibility
17
Subject Index
18
Data Sheet for APP 16-22 Pumps (521B1183)
21
General Information
22
Product Diagram
22
Flow at Different Rpm
24
Flushing Valve
25
Power Requirements
25
Noise Level
26
Temperature and Corrosion
26
Dimensions
27
Installation
29
Mounting
29
Open-Ended System with Direct Water Supply
29
Maintenance
30
Pump Shutdown
30
RO System with APP Pump
30
APP Pump Instruction APP 11-13 and APP 16-22 (180R9223)
33
APP Pump Instruction
34
Open-Ended Systems with Direct Water Supply
35
Preferred RO System Design and P&ID
36
Reversible Pumps
36
Building up the Pump Unit
37
Direction of Rotation
38
Orientation
38
Protection against too High Outlet Pressure
39
Initial Start-Up
41
Disconnection
42
Dry Running
42
Pressure
42
Temperature
42
IOM Electric Motors (180R9230)
45
Motor Manual
45
Special Note for Atex Zone 22 Motors
47
Typical Duty Hours for Lifetime Lubricated Bearings
47
Recommended Service Intervals for APP Pumps (180R9199)
49
Pistons
51
APP Parts List (521B0941)
53
Trouble Shooting Guide
59
Troubleshooting Fish Bone Chart
61
No Flow/No Pressure
62
Reduced Flow/Reduced Pressure
63
High Torque on Electric Motor
64
Noise from Pump
65
Noise from Installation
66
Typical Signs of Wear
67
Right and Wrong (180R9042)
69
Choice of Filter
70
Design
70
Pressure Relief Valve
70
Water Supply
70
Coupling
71
Impurities
71
Installation Diagrams
71
Sealing
71
Cleaning Procedure
72
Flushing Procedure
72
Starting Procedure
72
Wiring
72
Open Ended Water Systems Troubleshooting
73
Closed Water Systems Troubleshooting
74
Troubleshooting and Scrapping Criteria
17
7 Maintenance and Service of the Pump Unit
15
8 Troubleshooting and Scrapping Criteria
17
Danfoss APP series User Manual (74 pages)
Brand:
Danfoss
| Category:
Water Pump
| Size: 5.95 MB
Table of Contents
Table of Contents
2
User Manual
4
Table of Contents Validity
4
EU Declaration of Conformity
5
Introduction
6
General
6
Symbols
6
Manufacturer and Customer Service Address
7
Safety
7
General Information
7
Preferred System Design
7
Commissioning and Servicing the Unit
8
Adhere to the Following Important Points
8
In Case of Doubt
8
Technical Data
8
Approved Applications and Operational Limits for the Pumps
8
Application Range
8
Electric Motor Data
8
Noise and Vibration
8
Dimension Drawings
8
Space Requirement
8
Filtration
9
Properties of Water
9
Air Bubbles
9
Chemicals
9
Arrival Inspection, Transportation, Handling, Lifting and Storage
9
Arrival Inspection
9
Warning
9
General Safety Information
9
Transport and Handling
9
Return to Supplier
10
Storage
10
Installation and Commissioning
11
Important Dimensions
11
Cleanliness
11
Fluid Temperature
11
Electrical Data
11
Local Regulations
11
Pre Mounting Checklist, Based on Danfoss Preferred System Design
12
Lifting and Positioning
12
Mount the Different Equipment
12
Electrics
12
Instrumentation
12
Connections
12
Ensure Free Flow
13
Verify Setting of Safety/Relief Valves
13
Flush the Pump
13
Bleed and Remove Air from the Pump
13
Verify Direction of Rotation
13
Commissioning
13
Check the Filter Condition
13
Instruct Operator and Maintenance Personnel
13
Installation, Operation and Maintenance APP Pumps (APP 1.5-3.5)
14
Operation of Pump Unit
14
General Safety Information
14
What to Listen and Look for
14
Maintenance and Service of the Pump Unit
14
Service and Inspection Interval for the Pump
14
Shut down of the System
14
Disassembling and Assembling the Pump Unit
15
Assembling the Pump Unit
15
Procedure for Mounting the Pump Onto the Electric Motor
15
Getting the Pump Unit Back into Operation
15
Storage of the Pump
15
Troubleshooting and Scrapping Criteria
16
General Safety Information
16
Operational Conditions Which Can Cause Pump Failures
16
Mechanical Failure
16
Electrical Failure
16
Responsibility
16
Scrapping Criteria
16
Subject Index
18
Appendices for Installation, Operation and Maintenance Manual
19
Data Sheet for APP 1.5-3.5 Pumps (521B0850)
21
APP Pump Instruction APP 0 .6-3 .5 (180R9065)
31
APP Pump Instruction APP 0.6-3.5 (180R9065)
31
IOM Electric Motors (180R9230)
39
Recommended Service Intervals for APP Pumps (180R9199)
45
APP Parts List (521B0941)
49
Trouble Shooting Guide
57
Right and Wrong (180R9042)
67
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Danfoss APP series Instruction (10 pages)
Brand:
Danfoss
| Category:
Water Pump
| Size: 1.9 MB
Table of Contents
Table of Contents
2
Identification
2
System Design
2
Open-Ended Systems with Direct Water Supply
3
Open-Ended Systems with Water Supply from Tank
3
Reversible Pumps
3
General Comments on
4
Building up the Pump Unit
5
General Guidelines for Calculation of Pressure Losses
4
1 Identifi Cation
5
Mounting
5
2 Conception du Système
5
Direction of Rotation
5
3 Montage de la Pompe
5
Orientation
5
Protection from too High Pressures
6
Connections
6
Initial Start-Up
7
Operation
7
Temperature
7
Pressure
7
Dry Running
7
Disconnection
7
Storage
7
Open-Ended Systems with Water Supply from Tank
7
Open-Ended Systems with Direct Water Supply
8
Service
8
Periodic Maintenance
8
Repair
8
EC Declaration of Conformity
9
Danfoss APP series Service Manual (12 pages)
Disassembling and assembling
Brand:
Danfoss
| Category:
Water Pump
| Size: 5.02 MB
Table of Contents
Table of Contents
2
Introduction
2
Disassembling the Pump
3
Assembling the Pump
5
Disassembling Swash Plate
6
Assembling Swash Plate
7
Change of Shaft Seal
8
Exploded View for APP (W) 5.1-10.2
12
Danfoss APP series Disassembling And Assembling Instructions (12 pages)
Brand:
Danfoss
| Category:
Water Pump
| Size: 2.23 MB
Table of Contents
Table of Contents
2
Introduction
2
1 Disassembling and Assembling the Pump
3
2 Change of Shaft Seal
7
3 Exploded Views
10
App 1.5-2.5
10
App 3.0-3.5
11
Danfoss APP series Service Manual (12 pages)
Disassembling and assembling
Brand:
Danfoss
| Category:
Water Pump
| Size: 3.71 MB
Table of Contents
Table of Contents
2
Introduction
2
Disassembling and Assembling the Pump
3
Removal of Flushing Valve
6
Change of Shaft Seal
7
Exploded View APP 0.6-1.0
10
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