Curtis 1234 Manuals

Manuals and User Guides for Curtis 1234. We have 1 Curtis 1234 manual available for free PDF download: User Manual

Curtis 1234 User Manual

Curtis 1234 User Manual (137 pages)

INTEGRATED TRACTION & HYDRAULIC SYSTEM MOTOR CONTROLLER

Brand: Curtis | Category: Controller | Size: 3.88 MB

Table of Contents

Table of Contents
3
Figures
4
Tables
4
1 Overview

5
2 Installation and Wiring

7
- Mounting the Controller
  7
- High Current Connections and Wiring Guidelines
  9
- Low Current Connections and Wiring Guidelines
  10
- Switch Input Wiring
  15
- Throttle Wiring
  15
  - Throttle Type 2
    16
  - FIG . 4: Wiring for Type 1 Throttles
    16
  - Voltage Source
    17
  - Current Source
    17
  - 3-Wire Potentiometer
    17
  - Curtis ET-XXX Electronic Throttle
    17
  - FIG . 5: Wiring for Type 2 Throttles
    17
  - Throttle Type 4
    18
  - Throttle Type 5
    18
  - FIG . 6: Wiring for Type 3 Throttles
    18
  - Input/Output Signal Specifications
    20
  - Digital Inputs
    20
  - Digital Input Specifications
    20
  - Digital Outputs
    21
  - Digital Output Specifications
    21
  - Analog Inputs
    22
  - Analog Input Specifications
    22
  - Analog Output Specifications
    22
  - Power Supply Output Specifications
    22
  - KSI and Coil Return
    23
  - Ksi and Coil Return Input Specifications
    23
  - Throttle Input Specifications
    23
  - Communications Ports
    24
  - Encoder Inputs
    24
3 Programmable Parameters

25
- Programming Menus
  25
- Motor Response Tuning
  25
- Programmable Parameter Menus: 1311 Programmer
  26
- Fig. 10 Effect of Gear Soften Parameter (Torque Control Mode)
  38
- Fig. 11 Effect of Brake Taper Speed Parameter (Torque Control Mode)
  38
  - Restraint Menu
    39
  - Position Hold Menu
    39
  - Current Limits Menu
    40
  - Power Limiting Map Menu
    41
  - Drive Limiting Map Menu
    41
- FIG . 12: Drive Current Limiting Map
  41
- Regen Limiting Map Menu
  42
- FIG . 13: Regen Current Limiting Map
  42
  - Throttle Menu
    43
  - Em Brake Control Menu
    46
  - Main Contactor Menu
    48
  - Proportional Driver Menu
    50
  - Fault Checking Menu
    51
  - Motor Menu
    52
  - Motor Temperature Control Menu
    53
  - Hydraulic Operation
    54
  - Alternative Hydraulic System, Without Proportional Lowering
    54
- Fig. 15 Hydraulic System Diagram
  54
- FIG . 16: Alternative Hydraulic System
  54
  - Hydraulics Menu
    55
  - Hydraulic Throttle Menu
    57
  - Battery Menu
    59
  - BDI Algorithm
    60
  - Vehicle Menu
    62
  - Emergency Reverse Menu
    63
  - Interlock Braking Menu
    64
  - Can Interface Menu
    65
  - Motor Characterization Tests Menu
    66
  - Field Weakening Control Menu
    66
  - Motor Type Parameter
    66
  - Cloning
    67
- 4A. MONITOR MENU
  68
- 4B. CONTROLLER INFORMATION MENU
  78
5 Initial Setup

79
- Before You Start
  79
- Motor Temperature Sensor
  80
- Current Limits
  80
- Battery
  80
- Main Contactor
  80
- Faults
  81
- Setting Encoder Direction and Direction of Rotation
  81
- Motor Characterization
  82
- Emergency Reverse
  82
- Interlock Braking
  82
- Setting up the Hydraulic System
  83
- Hydraulic Throttle Inputs
  83
- Load Hold Valve
  83
- Proportional Lowering Valve
  83
- Adjustments
  84
6 Tuning Guide

85
- Selecting the Control Mode
  85
- Speed Mode Express
  85
- Speed Mode
  86
- Torque Mode
  88
- Vehicle Control Language (Vcl)
  89
- Summary of VCL Basics
  89
- Variable Types
  90
- Vcl Runtime Rates
  92
- I/O Control with Vcl
  92
- Driver and Digital Outputs
  93
- Potentiometer Inputs
  94
- Interfacing the Throttle and Brake Commands
  96
- Analog Output
  96
- Throttle Processing
  96
- Motor Command Diagram, AC Traction Motor
  97
- Brake Processing
  99
- Control Mode Processing
  99
- Hydraulic Throttle Processing
  101
- Vcl
  103
- Interfacing the Proportional Current Driver
  104
- Using the Fault Handler in Vcl
  105
- Additional Vcl Functions
  110
- Enable_Precharge
  110
- Disable_Precharge
  111
- Set_Digout
  112
- Clear_Digout
  112
- Enable_Emer_Rev
  113
- Disable_Emer_Rev
  113
- Set_Interlock
  114
- Clear_Interlock
  114
- Setup_Pot_Faults
  115
8 Diagnostics and Troubleshooting

116
- Summary of LED Display Formats
  117
- Troubleshooting
  117
- Table 4 TYPES of LED DISPLAY
  117
- Table 5 TROUBLESHOOTING CHART
  118
9 Maintenance

126
- Cleaning
  126
- Fault History
  126
- Theory of Operation
  127
- Motor Control Algorithms
  127
- Power Section
  128
- FIG . A-2: Power Section Topology
  129
  - Electromagnetic Compatibility (Emc)
    130
  - Immunity
    130
  - Electrostatic Discharge (Esd)
    132
  - Programming Devices
    135
  - Handheld Programmer (1313)
    135
  - Programmer Functions
    135
  - Specifications
    136

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