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Carousel Plus W200
Conair Carousel Plus W200 Manuals
Manuals and User Guides for Conair Carousel Plus W200. We have
2
Conair Carousel Plus W200 manuals available for free PDF download: User Manual
Conair Carousel Plus W200 User Manual (177 pages)
Carousel Plus W Series
Brand:
Conair
| Category:
Dryer
| Size: 8.86 MB
Table of Contents
Table of Contents
3
I N T R O D U C T I O N
8
Purpose of the User Guide
8
P U R P O S E O F T H E U S E R G U I D E
8
How the Guide Is Organized
8
H O W T H E G U I D E I S O R G a N I Z E D
8
Using the Carousel Plus W Series as a Central Dryer
9
Your Responsibilities as a User
9
U S I N G T H E C a R O U S E L P L U S W S E R I E S
9
A S a C E N T R a L D R y E R
9
At T E N T I O N
10
R E a D T H I S S O N O O N E G E T S H U R T
10
ATTENTION: Read this so no One Gets Hurt
11
How to Use the Lockout Device
12
H O W T O U S E T H E L O C K O U T D E V I C E
12
D E S C R I P T I O N
13
Typical Applications
14
How It Works
16
Specifications: Carousel Plus W Series Dryer
18
Carousel Plus W Series Dryer Options
19
I N S T a L L a T I O N
21
U N P a C K I N G T H E B O X E S
22
Unpacking the Boxes
22
P R E P a R I N G F O R I N S T a L L a T I O N
24
Preparing for Installation
24
D E S I C C a N T W H E E L
25
Po S I T I O N I N G T H E D R y E R O N T H E F L O O R
25
Positioning the Dryer on the Floor
25
R E M O V I N G T H E C a B L E Ti E F R O M T H E
25
Removing the Cable Tie from the Desiccant Wheel
25
C O N N E C T I N G T H E M a I N P O W E R
26
Connecting the Main Power
26
C O N N E C T I N G T H E P R O C E S S RT D P R O B E
27
C H E C K I N G F O R P R O P E R a I R F L O W
28
Checking for Proper Air Flow
28
Connecting the Air Hoses
31
Connecting the Dryer to the Hopper
31
Connecting Air Hose Adapters
32
Connecting the Aftercooler
33
Mounting a Loader on the Hopper
34
Testing the Installation
34
U S I N G C O M M U N I C a T I O N S
36
Control Function Flow Charts
39
How to Navigate the Menu Tree
39
Control Function Descriptions
47
To Start Drying
73
To Stop Drying
74
How to Use the Supervisor's Password
75
Using the Auto Start Timer
77
Using Dewpoint Control
79
Setback Feature Guidelines
81
M a I N T E N a N C E
83
Cleaning the Hopper
87
Cleaning the Process Filter
88
Cleaning the Regeneration Filter
90
Cleaning the Aftercooler Coils
92
Cleaning the Precooler Coils
94
Cleaning the Volatile Trap on the Demister
94
Inspecting Hoses and Gaskets
94
Before Beginning
96
Tr O U B L E S H O O T I N G
96
A few Words of Caution
97
Shut down Alarms
99
Passive Alarms
107
Dewpoint Troubleshoot
117
Poor Material Drying Troubleshooting
118
Replacing Fuses
123
Checking Heater Solid State Relays
124
Checking or Replacing Temperature Sensors
125
Regeneration Heater Tube
126
Replacing the Heaters
126
Process Heater Tube
128
Replacing the Desiccant Wheel
130
Replacing the Desiccant Wheel Motor
131
Appendix
132
Before You Call
132
How to Contact Customer Service
132
We're here to Help
132
Equipment Guarantee
133
Performance Warranty
133
Warranty Limitations
133
Appendix
134
Table of Contents
141
Description of Modbus Communications
143
Installing the Modbus Communication Hardware
144
Using the Modbus Parameter List
144
Description of Ethernet Communications
147
Installing the Ethernet Communication Hardware
148
Using the Ethernet Parameter List
149
Table of Contents
151
C O M M U N I C a T I O N H a R D W a R E
152
D I P S W I T C H S E T T I N G S
152
Description of Devicenet Communications
152
Installing the Devicenet Communication Hardware
152
Using the Devicenet Communication Dip Switch Settings
152
Configuring the Devicenet Software
155
U S I N G T H E L E D S T a T U S I N D I C a T O R S
155
Using the LED Status Indicators
155
EDS File Parameter List Configuration Options
156
Adding the Gateway to the Scan List
158
A D D I N G T H E G a T E W a y T O T H E S C a N L I S T
159
E X P L I C I T L y W R I T I N G T O T H E G a T E W a y
161
Explicitly Writing to the Gateway
161
G a T E W a y Pa R a M E T E R L I S T
162
Gateway Parameter List
162
Configuring the SPI Communication Software
164
Installing the SPI Communication Hardware
164
(Used on Dryers with DC-2 Controls
171
Appendix
171
Control Parameters
171
DC Plus Control Parameters
172
Related Drawings
173
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Conair Carousel Plus W200 User Manual (193 pages)
With DC-1 Controls
Brand:
Conair
| Category:
Dryer
| Size: 49.05 MB
Table of Contents
Table of Contents
3
I N T R O D U C T I O N
8
Purpose of the User Guide
8
How the Guide Is Organized
8
Using the Carousel Plus W Series as a Central Dryer
8
ATTENTION: Read this so no One Gets Hurt
11
How to Use the Lockout Device
12
D E S C R I P T I O N
13
Typical Applications
14
Specifications: Carousel Plus W Series Dryer
18
Carousel Plus W Series Dryer Options
19
I N S T a L L a T I O N
21
U N P a C K I N G T H E B O X E S
22
Unpacking the Boxes
22
P R E P a R I N G F O R I N S T a L L a T I O N
23
Po S I T I O N I N G T H E D R y E R O N T H E F L O O R
23
Positioning the Dryer on the Floor
23
Preparing for Installation
23
R E M O V I N G T H E C a B L E Ti E F R O M T H E D E S I C C a N T W H E E L
23
Removing the Cable Tie from the Desiccant Wheel
23
C O N N E C T I N G T H E M a I N Po W E R
24
Connecting the Main Power
24
C O N N E C T I N G T H E P R O C E S S RT D P R O B E
25
C H E C K I N G F O R P R O P E R a I R F L O W
26
Checking for Proper Air Flow
26
C O N N E C T I N G T H E a I R H O S E S
29
C O N N E C T I N G T H E D R y E R T O T H E H O P P E R
29
Connecting the Air Hoses
29
Connecting the Dryer to the Hopper
29
Connecting Air Hose Adapters
30
Connecting the Aftercooler
31
Mounting a Loader on the Hopper
32
Testing the Installation
32
Te S T I N G T H E I N S T a L L a T I O
33
U S I N G C O M M U N I C a T I O N S ( O P T I O N a
33
O P E R a T I O N
35
The Dryer System Control Panel
35
How to Navigate the Control Screens
37
DC-T Control Panel
40
Operation - Resinworks Configuration
41
Control Function Flow Charts
42
Control Functions Flow Chart
43
Control Function Descriptions - Stand Alone Configuration
91
Resinworks Dryer Configuration
117
Starting the Dryer
117
Adjusting the Temperature Setpoint
118
Stopping the Dryer
119
Stopping the Dryer in an Emergency
120
Understanding the Control LED Lights
120
Alarm Email and Text Notification
121
Email Alarm Activation and Address Setup
122
Configuring the Email and Text Addresses
123
Text Messaging Addressing
124
Enabling and Disabling Notification for Individual Alarms
124
DC-T Web Access Logon and Security
128
Web Server Setup Screen
129
Maintenance
131
Preventative Maintenance Checklist
132
P R E V E N T a T I V E M a I N T E N a N C E C H E C K L I S T
132
C H E C K I N G T H E D E W P O I N T
133
Cleaning the Hopper
134
C L E a N I N G T H E H O P P E R ( 1 5 0 - 2 0 0 )
134
Cleaning the Process Filter
135
C L E a N I N G T H E P R O C E S S Fi L T E R
135
Cleaning the Regeneration Filter
137
C L E a N I N G T H E R E G E N E R a T I O N Fi L T E R
137
Cleaning the Aftercooler Coils
138
C L E a N I N G T H E a F T E R C O O L E R C O I L S
138
Cleaning the Precooler Coils
139
C L E a N I N G T H E P R E C O O L E R C O I L S
139
Cleaning the Volatile Trap on the Demister
140
C L E a N I N G T H E Vo L a T I L E Tr a P O N T H E D E M I S T E
140
Inspecting Hoses and Gaskets
141
Cleaning the DC-T HMI Screen
142
Before Beginning
145
How to Identify the Cause of a Problem
147
Shutdown Alarms
150
Passive Alarms
159
Additional Alarms
165
Poor Material Drying Troubleshooting
168
Repair
170
Regeneration Heater Tube
175
Process Heater Tube
177
Replacing the Desiccant Wheel
179
We're here to Help
180
Equipment Guarantee
181
DC-T Modbus TCP/IP Read Only Data
185
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