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CLEAN BURN CB-1400 Manuals
Manuals and User Guides for CLEAN BURN CB-1400. We have
2
CLEAN BURN CB-1400 manuals available for free PDF download: Operator's Manual
CLEAN BURN CB-1400 Operator's Manual (104 pages)
MULTI-OIL FURNACES
Brand:
CLEAN BURN
| Category:
Furnace
| Size: 1 MB
Table of Contents
Warranty Information
3
Table of Contents
5
Section 1: Introduction
9
Guide to this Manual
9
For Your Safety
10
Section 2: Unpacking
13
Removing the Shipping Pallet
13
Unpacking and Inspecting All Components
13
Furnace Component List
13
Unpacking
13
Warranty Registration
14
Section 3: Furnace Assembly
15
Understanding Assembly
15
Required Tools and Materials
15
Assembly
15
Installing the Observation Port
18
Determining the Fan/Blower Assembly Configuration
19
Unit Heater Models: Installing the Fan Assembly
20
Installing the Fan Assembly
20
Installing the Fan Brace (CB-1800/CB-2800 Only)
20
Central Furnace Models: Installing the Blower Assembly
21
Preparing the Furnace Cabinet for Blower Installation
21
Installing the Blower Mount on the Furnace Cabinet
23
Installing the Blower on the Blower Mount
24
Installing the Motor on the Blower
24
Installing the Motor Pulley
25
Installing the Blower Pulley and V-Belt
25
Installing the Belt Guard and the Blower Guard
26
Installing the Electrical Conduit
26
Installing the Burner
27
Checking the Burner Nozzle and Electrodes
27
Mounting the Burner on the Hinge Bracket
28
Installing the Connector Block, Oil Line Tubing, and Air Line Tubing
28
Installing the Connector Block on the Furnace Door
28
Installing the Oil Line Tubing
29
Installing the Air Line Tubing
30
Locking the Burner into Firing Position
30
Section 4: Furnace Installation
33
Understanding Installation
33
Installation
33
Selecting a Location
36
Guidelines for Selecting a Location
36
Determining Air Flow from the Furnace
36
Mounting the Furnace
37
Ceiling Mounting
37
Raised Platform Mounting
37
Floor Mounting
38
SECTION 4: FURNACE INSTALLATION (Continued)
39
Determining the Type of Oil Tank
39
Specifications for Inside above Ground Tank Installation
41
Specifications for Outside above Ground Tank Installation
43
Specifications for Underground Tank Installation
45
Installing the Oil Pump
46
Wiring the Furnace and Pump
48
Wiring to the Furnace
48
Wiring to the Oil Pump
48
Installing the Oil Lines
49
Installing the Suction Oil Line
49
Installing the Pressure Oil Line
50
Installing the Compressed Air Line
50
Installing the Stack
51
Installing the Interior Stack
54
Installing the Barometric Damper
54
Installing the Stack Penetration
55
Installing the Exterior Stack
55
Installing the Stack Cap
55
Installing the Wall Thermostat
56
Inspecting the Furnace Installation
56
Section 5: Oil Pump Priming
57
Understanding Oil Pump Priming
57
Required Tools and Materials
57
Oil Pump Priming
57
Preparing the Canister Filter for Pump Priming
58
Preparing the Pump for Pump Priming
59
Preparing the Burner for Pump Priming
60
Activating the Pump
61
Establishing the Proper Oil Flow at the Pump
62
Flushing the Oil Lines
62
Adjusting the Pump Pressure
62
Section 6: Starting and Adjusting the Burner
63
Understanding Burner Startup and Adjustment
63
Preparing the Burner for Startup
63
Starting and Adjusting the Burner
63
Starting the Burner
65
Checking the Operation of the Fan/Blower Motor
66
Section 7: Resetting the Oil Primary Control
67
Understanding the Oil Primary Control
67
Using the Reset Button
67
Resetting the Oil Primary Control
67
Section 8: Adjusting the Draft over Fire
69
Checking for Correct Draft over Fire
69
Adjusting the Barometric Damper
70
Solving Draft Overfire Problems
70
Understanding the Effect of Exhaust Fans on Draft
71
Checking Draft Overfire to Determine Severity of Backdraft
71
Installing a Make-Up Air Louver
73
Section 9: Maintenance
75
Understanding Maintenance
75
Annual Burner Tune-Up
75
Maintenance
75
Cleaning the Canister Filter
76
Cleaning Ash from the Furnace
77
Cleaning the Check Valve
79
Cleaning the Tank
80
End of Season Maintenance
80
Detailed Furnace Specifications
81
Appendix A
81
Burner Technical Specifications
82
Furnace Dimensions (CB-1400
83
Furnace Dimensions (CB-1800
84
Furnace Dimensions (CB-2800
85
Burner Components
86
Oil Pump Components
92
Fan Limit Control
94
Appendix B
95
APPENDIX B Wiring Diagrams
95
Furnace Service Record
103
Appendix C
103
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Clean Burn CB-1400 Operator's Manual (108 pages)
MULTI-OIL FURNACE
Brand:
Clean Burn
| Category:
Furnace
| Size: 3 MB
Table of Contents
Warranty Information
3
Table of Contents
5
Section 1: Introduction
9
Guide to this Manual
9
For Your Safety
10
Guidelines for Furnace Usage
12
Guidelines for Used Oil Tanks
13
Safety Labels
14
Section 2: Unpacking
19
Unpacking and Inspecting All Components
19
Furnace Component List
19
Warranty Registration
20
Section 3: Furnace Assembly
21
Understanding Assembly
21
Required Tools and Materials
21
Installing the Observation Port
22
Installing the Fan Assembly
23
Installing the Burner
24
Checking the Burner Nozzle and Electrodes
24
Mounting the Burner on the Hinge Bracket
25
Installing the Connector Block, Oil Line Tubing, and Air Line Tubing
26
Installing the Oil Line Tubing
26
Installing the Air Line Tubing
27
Locking the Burner into Firing Position
28
Section 4: Furnace Installation
29
Understanding Installation
29
Selecting a Location
31
Guidelines for Selecting a Location
31
Mounting the Furnace
32
Ceiling Mounting
32
Raised Platform Mounting
33
Floor Mounting
33
Oil Tank Installation Specifications
35
Installing the Tank Vent and Emergency Vent
36
Installing the Metering Pump
37
Preparing for Installation
37
Standard Mounting: Vertical Position
37
Alternate Mounting: Horizontal Positioning
39
Wiring the Furnace and Pump
40
Wiring to the Furnace
40
Wiring to the Metering Pump
40
Installing the Suction Oil Line Components
41
SECTION 4: FURNACE INSTALLATION (Continued)
44
Installing the Pressure Relief and Low-Flow Check Valve
44
Installing the Pressure Oil Line Components
45
Installing the Compressed Air Line
45
Installing the Stack
46
Stack Design and Specifications
46
Installing the Interior Stack
49
Installing the Barometric Damper
49
Installing the Stack Safety Switch for Canadian Installations
50
Resetting the Stack Safety Switch
51
Understanding the Function of the Stack Safety Switch
51
Installing the Stack Penetration
52
Installing the Exterior Stack
52
Installing the Stack Cap
52
Installing the Optional Draft Inducer
52
Installing the Wall Thermostat
54
Inspecting the Furnace Installation
54
Section 5: Metering Pump Priming
55
Understanding Metering Pump Priming
55
Required Tools and Materials
55
Preparing the Burner for Use with the Metering Pump
56
Priming the Metering Pump
58
Vacuum Testing the Oil Pump
60
Section 6: Starting and Adjusting the Burner
63
Understanding Burner Startup and Adjustment
63
Preparing the Burner for Startup
63
Starting the Burner
65
Checking the Operation of the Fan Motor
66
Section 7: Resetting the Oil Primary Control
67
Understanding the Oil Primary Control
67
Using the Reset Button
67
Section 8: Adjusting the Draft Overfire
69
Checking for Correct Draft Overfire
69
Adjusting the Barometric Damper
70
Solving Draft Overfire Problems
70
Understanding the Effect of Exhaust Fans on Draft
71
Checking Draft Overfire to Determine Severity of Backdraft
71
Installing a Make-Up Air Louver
73
Section 9: Maintenance
75
Understanding Maintenance
75
Periodic Burner Inspection
76
Cleaning the Canister Filter
77
Servicing the Metering Pump
78
Cleaning the Check Valve and Check Valve Screen
79
Cleaning the Tank
80
Cleaning Ash from the Furnace
80
Annual Burner Tune-Up
83
End of Season Maintenance
83
Section 10: Troubleshooting
85
Troubleshooting Tables
87
Appendix A
93
APPENDIX A Detailed Furnace Specifications
93
Furnace Technical Specifications
93
Burner Technical Specifications
94
Furnace Dimensions
95
Burner Components
96
Cleaning the Nozzle
101
Fan Limit Control
102
Appendix B
103
APPENDIX B Wiring Diagrams
103
Furnace Wiring Diagram
103
Burner Wiring Diagram
104
Metering Pump Wiring Schematic
106
Appendix C
107
Furnace Service Record
107
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