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CB-200-CTB
CLEAN BURN CB-200-CTB Waste Oil Boilers Manuals
Manuals and User Guides for CLEAN BURN CB-200-CTB Waste Oil Boilers. We have
2
CLEAN BURN CB-200-CTB Waste Oil Boilers manuals available for free PDF download: Operator's Manual
CLEAN BURN CB-200-CTB Operator's Manual (148 pages)
Coil tube boiler with burner & metering pump
Brand:
CLEAN BURN
| Category:
Boiler
| Size: 7 MB
Table of Contents
Assembly
3
Table of Contents
5
Section 1: Introduction
9
Guide to this Manual
9
For Your Safety
19
Section 2: Unpacking & Pre-Installation Considerations
21
Removing the Shipping Crate
21
Unpacking and Inspection
21
CTB Component List
21
Warranty Registration
22
Pre-Installation Considerations
22
Determining the CTB System Setup
22
Selecting a Location
22
Section 3: Coil Tube Boiler Assembly
25
Understanding Assembly
25
Single Boiler Assembly Component Detail
26
Single Boiler Assembly
26
Installing the CTB on the Support Stand
28
Dual-Stacked Boiler Assembly
29
Assembling the Dual-Stacked Boiler
29
Assembly for All Boilers
32
Connecting the CTB
32
Installing the Ceramic Sleeve
33
Checking the Burner Nozzle and Electrodes
35
Mounting the Burner
36
Installing the Connector Block
36
Installing the Oil Line Tubing
37
Installing the Air Line Tubing
38
Locking the Burner into Firing Position
38
Section 4: Coil Tube Boiler Installation
39
Understanding Installation
39
Typical Installation Diagrams
40
Combustion Air Requirements
42
Oil Tank Installation Specifications
44
Installing the Tank Vent and Emergency Vent
45
Installing the Metering Pump
46
Preparing for Installation
46
Standard Mounting: Vertical Positioning
46
Alternate Mounting: Horizontal Positioning
48
Connecting Water to the Coil Tube Boiler
49
Installing the Suction Oil Line Components
50
SECTION 4: CTB INSTALLATION (Continued)
53
Installing the Pressure Relief Oil Line Back to the Tank
53
Installing the Pressure Oil Line Components
54
Installing the Compressed Air Line
54
Wiring the Coil Tube Boiler
55
Wiring to the Oil Pump
56
Wiring the Load Loop Circulator
56
Installing the Stack
57
Installing the Interior Stack
58
Installing the Barometric Damper
59
Installing the Stack Safety Switch for Canadian Installations
61
Resetting the Stack Safety Switch
62
Understanding the Function of the Stack Safety Switch
62
Installing the Stack Penetration
63
Installing the Exterior Stack
63
Installing the Stack Cap
63
Installing the Draft Inducer
63
Installing the Wall Thermostat
65
Replacing the Wall Thermostat Batteries
65
Section 5: Metering Pump Priming
67
Understanding Metering Pump Priming
67
Required Tools and Materials
67
Priming the Metering Pump
68
Vacuum Testing the Oil Pump
70
Section 6: Starting and Adjusting the Burner
73
Understanding Burner Startup and Adjustment
73
Preparing the Hydronics System for Burner Startup
73
Preparing the Burner for Startup
73
Starting the Burner
75
Section 7: Resetting the Oil Primary Control
79
Understanding the Oil Primary Control
79
Resetting the Oil Primary Control (CB-200-CTB)
79
Resetting the Oil Primary Control (CB-350-CTB and CB-500-CTB)
79
Section 8: Adjusting the Draft over Fire
83
Understanding the Importance of Draft
83
Checking for Correct Draft over Fire
83
Understanding the Effect of Exhaust Fans on Draft
84
Checking Draft Overfire to Determine Severity of Backdraft
84
Adjusting Draft over Fire with a Draft Inducer Installed
85
Section 9: Maintenance
87
Understanding Maintenance
87
Annual Preventative Maintenance & Burner Tune-Up
87
Cleaning the Canister Filter
88
Servicing the Metering Pump
89
Cleaning the Check Valve
89
Cleaning the Oil Tank
92
End of Season Maintenance
92
Cleaning and Maintaining the Draft Inducer
92
Section 10: the Ctb Hydronic System
93
Understanding the CTB Hydronic System
93
Special Safety Guidelines
93
CTB System Function and Configuration
94
CTB Setup Options
96
Guidelines for CTB Setup and Operation
99
Guidelines for Preventing Oxygen Contamination
100
Guidelines for CTB Operation
100
Section 11: Troubleshooting
101
Troubleshooting Tables
101
Appendix A
109
CTB Technical Specifications
109
Burner Technical Specifications
110
CTB Hydronic Specifications
110
CTB Accessories and Parts Reference
111
CTB Dimensions
112
Single Boiler Assembly Component Detail
118
Burner Components
120
Removing the Nozzle for Cleaning
131
Metering Pump Components
138
Wiring Diagrams
141
CTB Sequence of Operation
144
Metering Pump Wiring Schematic
146
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CLEAN BURN CB-200-CTB Operator's Manual (140 pages)
Brand:
CLEAN BURN
| Category:
Boiler
| Size: 3 MB
Table of Contents
Declaration of Conformity
3
Table of Contents
5
Section 1: Introduction
9
Guide to this Manual
9
For Your Safety
10
Guidelines for Used Oil Tanks
13
Safety Labels
14
Section 2: Unpacking & Pre-Installation Considerations
19
Removing the Shipping Crate
19
Unpacking and Inspection
19
CTB Component List
19
Pre-Installation Considerations
20
Determining the CTB System Setup
20
Selecting a Location
20
Section 3: Coil Tube Boiler Assembly
23
Understanding Assembly
23
CTB (Single Boiler) Assembly
26
Installing the CTB on the Support Stand
26
Dual-Stacked Boiler Assembly
27
Assembling the Dual-Stacked Boiler
27
Assembly for All Boilers
30
Connecting the CTB
30
Wiring Diagrams
30
Installing the Ceramic Sleeve
31
Checking the Burner Nozzle and Electrodes
33
Mounting the Burner on the Hinge Bracket
34
Installing the Connector Block
34
Installing the Oil Line Tubing
35
Installing the Air Line Tubing
36
Locking the Burner into Firing Position
36
Section 4: Coil Tube Boiler Installation
37
Understanding Installation
37
Important Safety Guidelines
37
Typical Installation Diagrams
39
Combustion Air Requirements
41
Oil Tank Installation Specifications
43
Installing the Tank Vent and Emergency Vent
44
Installing the Metering Pump
45
Preparing for Installation
45
Standard Mounting: Vertical Positioning
45
Alternate Mounting: Horizontal Positioning
47
Connecting Water to the Coil Tube Boiler
48
Installing the Suction Oil Line Components
49
Installing the Pressure Relief Oil Line Back to the Tank
52
SECTION 4: CTB INSTALLATION (Continued)
53
Installing the Pressure Oil Line Components
53
Installing the Compressed Air Line
53
Wiring the Coil Tube Boiler
54
Wiring to the Metering Pump
55
Wiring the Load Loop Circulator
55
Installing the Stack
56
Installing the Interior Stack
58
Installing the Barometric Damper
59
Installing the Optional Stack Safety Switch
60
Control Box Wiring Diagram
60
Resetting the Stack Safety Switch
61
Understanding the Function of the Stack Safety Switch
61
Installing the Stack Penetration
62
Installing the Exterior Stack
62
Installing the Stack Cap
62
Installing the Draft Inducer
62
Installing the Wall Thermostat or Aquastat
64
Replacing the Wall Thermostat Batteries
64
Section 5: Metering Pump Priming
67
Understanding Metering Pump Priming
67
Required Tools and Materials
67
Priming the Metering Pump
68
Vacuum Testing the Oil Pump
70
Section 6: Starting and Adjusting the Burner
73
Understanding Burner Startup and Adjustment
73
Preparing the Hydronics System for Burner Startup
73
Preparing the Burner for Startup
73
Starting the Burner
75
Section 7: Resetting the Oil Primary Control
79
Understanding the Danfoss Oil Primary Control
79
Resetting the Danfoss Oil Primary Control
79
Section 8: Adjusting the Draft over Fire
81
Understanding the Importance of Draft
81
Checking for Correct Draft over Fire
81
Understanding the Effect of Exhaust Fans on Draft
82
Checking Draft Overfire to Determine Severity of Backdraft
82
Adjusting Draft over Fire with a Draft Inducer Installed
83
Section 9: Maintenance
85
Understanding Maintenance
85
Annual Preventative Maintenance & Burner Tune-Up
85
Cleaning the Canister Filter
86
Servicing the Metering Pump
87
Cleaning the Check Valve / Screen
88
Cleaning the Oil Tank
90
End of Season Maintenance
90
Section 10: the Ctb Hydronic System
91
Understanding the CTB Hydronic System
91
Special Safety Guidelines
91
CTB System Function and Configuration
92
CTB Setup Options
94
Guidelines for CTB Setup and Operation
97
Guidelines for Preventing Oxygen Contamination
98
Guidelines for CTB Operation
98
Section 11: Troubleshooting
99
Troubleshooting Tables
99
Appendix A
107
CTB Technical Specifications
107
Burner Technical Specifications
108
CTB Hydronic Specifications
108
CTB Accessories and Parts Reference
109
CB-200-CTB Dimensions
109
CB-350-CTB Dimensions
109
CB-500-CTB Dimensions
114
Burner Components
116
Burner Electrode Specifications
122
Removing the Nozzle for Cleaning
123
CB-200-CTB Components
125
CB-350-CTB Components
127
CB-500-CTB Components
129
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