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Manuals and User Guides for CLEAN BURN CB-3250. We have
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CLEAN BURN CB-3250 manual available for free PDF download: Operator's Manual
CLEAN BURN CB-3250 Operator's Manual (142 pages)
MULTI-OIL FURNACES with CB-525-S2 BURNER
Brand:
CLEAN BURN
| Category:
Furnace
| Size: 4 MB
Table of Contents
Warranty Information
3
Table of Contents
5
Section 1: Introduction
9
Guide to this Manual
9
For Your Safety
10
Guidelines for Furnace Usage
12
Guidelines for Used Oil Tanks
13
Safety Labels
14
Section 2: Unpacking
19
Removing the Shipping Crate
19
Unpacking and Inspecting All Components
19
Furnace Component List
19
Unpacking Items Packed Inside the Furnace
20
Warranty Registration
20
Section 3: Furnace Assembly
21
Understanding Assembly
21
Required Tools and Materials
21
Installing the CB-1750 and CB-2500 Blower Assembly
23
Wiring the CB-1750 and CB-2500 Blower Motor
24
Installing the CB-3250 Blower Assembly
26
Mounting the CB-3250 Blower
26
Wiring the CB-3250 Blower Motor
26
Determining the Air Discharge Configuration
30
Installing the Hot Air Discharge Components
32
Installing the Energy Retention Disc
34
Closing the Furnace Door
34
Installing the Burner
35
Checking the Burner Nozzle and Electrodes
35
Mounting the Burner on the Hinge Bracket
36
Installing the Connector Block, Oil Line Tubing, and Air Line Tubing
37
Installing the Connector Block on the Furnace Door
37
Installing the Oil Line Tubing
37
Installing the Air Line Tubing
38
Locking the Burner into Firing Position
39
Section 4: Furnace Installation
41
Understanding Installation
41
Selecting a Location
43
Guidelines for Selecting a Location
43
Mounting the Furnace
44
Ceiling Mounting
44
Raised Platform Mounting
45
Floor Mounting
45
Oil Tank Installation Specifications
47
Installing the Tank Vent and Emergency Vent
48
Installing the Metering Pump
49
Preparing for Installation
49
Standard Mounting: Vertical Positioning
49
SECTION 4: FURNACE INSTALLATION (Continued)
51
Alternate Mounting: Horizontal Positioning
51
Wiring the Furnace and Pump
52
Wiring to the Furnace
52
Wiring to the Metering Pump
52
Installing the Suction Oil Line Components
53
Installing the Pressure Relief Oil Line Back to the Tank
56
Installing the Pressure Oil Line Components
57
Installing the Compressed Air Line
57
Installing the Stack
58
Stack Design and Specifications
58
Installing the Interior Stack
61
Installing the Barometric Damper
61
Installing the Stack Safety Switch for Canadian Installations
62
Resetting the Stack Safety Switch
63
Installing the Stack Penetration
64
Installing the Exterior Stack
64
Installing the Stack Cap
64
Installing the Optional Draft Inducer
64
Installing the Wall Thermostat
66
Replacing the Wall Thermostat Batteries
66
Inspecting the Furnace Installation
66
Section 5: Metering Pump Priming
67
Understanding Metering Pump Priming
67
Required Tools and Materials
67
Priming the Metering Pump
68
Vacuum Testing the Oil Pump
70
Section 6: Starting and Adjusting the Burner
73
Understanding Burner Startup and Adjustment
73
Preparing the Burner for Startup
73
Starting the Burner
75
Checking the Operation of the Blower Motor
76
Section 7: Resetting the Furnace and Burner
77
Understanding Furnace/Burner Shutdowns
77
The Oil Primary Control
77
Resetting the Oil Primary Control
77
The Blower Switch
78
The Hi-Temp Limit Switches
78
Section 8: Adjusting the Draft Overfire
81
Checking for Correct Draft Overfire
81
SECTION 8: FURNACE INSTALLATION (Continued)
82
Adjusting the Barometric Damper
82
Solving Draft Overfire Problems
82
Understanding the Effect of Exhaust Fans on Draft
83
Checking Draft Overfire to Determine Severity of Backdraft
83
Installing a Make-Up Air Louver
85
Section 9: Maintenance
87
Understanding Maintenance
87
Periodic Burner Inspection
87
Cleaning the Canister Filter
89
Servicing the Metering Pump
90
Cleaning the Check Valve
91
Cleaning the Tank
92
Cleaning Ash from the Furnace
93
Annual Burner Tune-Up
95
End of Season Maintenance
95
Cleaning and Maintaining the Optional Draft Inducer
95
Section 10: Troubleshooting
97
Troubleshooting Tables
97
Flow Chart
97
Appendix A
105
Furnace Technical Specifications
105
Burner Technical Specifications
106
Furnace Dimensions
106
Burner Components
108
Removing the Nozzle for Cleaning
113
Metering Pump Components
126
Appendix B
129
APPENDIX B Wiring Diagrams
129
CB-2500 Furnace Wiring Diagram
130
CB-3250 Furnace Wiring Diagram (115 Volts)
131
CB-3250 Furnace Wiring Diagram (230 Volts)
132
Burner Wiring Diagram
133
Metering Pump Wiring Schematic
138
CAD Cell Oil Primary Control Data Sheets
139
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