Char-Broil 415.16120801 Product Manual
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Char-Broil 415.16120801 Product Manual

Char-Broil 415.16120801 Product Manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®;
American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®;
FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker
Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature
Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™;
Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424;
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876;
D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307;
D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355;
102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
Kenmore Model No. 415.16120801
Kmart Item No. 640-174093112
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
®
Assembly instructions © 2008
Printed in China
See rating label on grill for serial number.
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
®
463611809
TM REVISION 00
•
463612009
•
10/16/08 • 80018007

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  • Page 1 1-800-241-7548. Estimated assembly time: 35-40 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Use and Care .
  • Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf, resulting in failure California to cause cancer, birth defects, and other reproductive harm.

  • Page 4: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

  • Page 5: For Your Safety

    LP Cylinder Exchange Connecting Regulator to the LP Cylinder 1.LP cylinder must be properly secured onto grill. (Refer to •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP cylinder valve immediately.
  • Page 8 Ignitor Lighting CAUTION Do not lean over grill while lighting. Turn OFF gas burner control valves. •Putting out grease fires by closing the lid is not Turn ON gas source or tank. possible. Grills are well ventilated for safety reasons. Open lid during lighting.

  • Page 9: Ignitor Check

    Turning Grill Off CAUTION •Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. Ignitor Check SPIDER ALERT! •Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector GAS COLLECTOR box or burner and electrodes.
  • Page 10 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. Remove cooking grate and heat tent Under grill remove grease cup, disconnect ignitor wire from burner.

  • Page 11: Grilling Guide

    Temperature GRILLING GUIDE – Getting Started The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 12 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 13 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
  • Page 14 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking We've all heard the saying 'An ounce of prevention is worth a surfaces while grill is hot.

  • Page 15: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 16: Parts List

    PARTS LIST PARTS LIST Key Qty Description NOT Pictured … HARDWARE PACK CART LEG, LOW ER MATCH HOLDER … ASSEMBLY MANUAL, ENGLISH CART LEG … ASSEMBLY MANUAL, SPANISH BACK BRACE FRONT PANEL W HEEL AXLE BOLT TANK SUPPORT BRACKET LEG EXTENDER FIREBOX CONTROL PANEL HOSE VALVE REGULATOR...

  • Page 17: Parts Diagram

    PARTS DIAGRAM...

  • Page 18: Assembly

    ASSEMBLY Cart legs, Lower cart legs, Front panel and Back brace. Insert lower cart legs into cart legs, make sure the holes for tank exclusion wire face inside, and the holes on lower cart legs are aligned to the lower holes on cart legs. Position leg assemblies as shown below. Attach front panel and back brace to legs using eight 1/4’’-20x2’’...
  • Page 19 Control panel Attach control panel/ HVR assembly to firebox with two #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 Flange nuts. 5x15 Fiber Washer #10-24x1/2’’ Qty.2 Machine Screws Qty.2 Control Panel #10-24 Flange Nut Qty.2 Firebox HVR Assembly Burner Place burner assembly into firebox. Make sure burner tubes are correctly engaged with valves. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10-24x1/2’’...
  • Page 20 Turn cart upright. Place cart in the upright position. Place firebox assembly onto cart, making sure that regulator hose hangs inside cart and control panel overlaps front panel. Secure firebox to cart using four #10-24x1-1/4’’ machine screws, 5x15 fiber washers and #10-24 wing nuts. #10-24 5x15 Wing Nut...
  • Page 21 Side Shelf Arm Slide shelf arms into leg assemblies and secure with one push fastener per arm. Push Fastener Qty.4 Shelf arm Side Shelf Attach side shelves to shelf arms using four 1/4’’-20X2’’ carriage bolts and four 1/4’’-20 tee knobs per shelf. 1/4’’-20X2’’...
  • Page 22 Lower Hinges Attach lower lid hinges to back of firebox using two #10-24x1/2’’ machine screws, #10-24 flange nuts and four 5x15 Fiber washers per hinge. The center flat portion of the hinge should be at the bottom ( see inset below). 5x15 5x15 Fiber Washer...
  • Page 23 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and two hitch pins. Lid assembly Hitch Pin Qty.2 Hinge Pin Qty.2 Cooking Grate and Heat Tent Place heat tent into firebox. Align the slots on heat tent to heat tent support screws. Place cooking grate into firebox.
  • Page 24 Grease Cup and Grease Clip Hang grease clip from bottom of firebox and place grease cup into grease clip. CAUTION Failure to install grease clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Clip Grease Cup Tank Retainer Wire...
  • Page 25 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into notches in tank support bracket. Make See Use & Care section of this manual to perform the “Burner sure cylinder valve is facing front of grill.

  • Page 26: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.

  • Page 27: Troubleshooting

    Troubleshooting (continued) Problem Possible Cause Prevention/Solution PIEZO PUSH-BUTTON AND ROTARY: Burner(s) will not light using ignitor. •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken.
  • Page 28 NOTES...
  • Page 29 NOTES...
  • Page 30 NOTES...

  • Page 31: Registration Card

    REGTEMP REV00...

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