Char-Broil 415.16108 Product Manual
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Char-Broil 415.16108 Product Manual

Char-Broil 415.16108 Product Manual

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MODEL
415.16108
• 640-810983-114
• PRODUCT
GUIDE
/_ CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
/_ WARNING:
Failure to follow all manufacturer's instructions
could result in serious personal injury and/or
property damage.
/_ CAUTION:
Some parts may contain sharp edges -
especially as noted in the manual! Wear
protective gloves if necessary.
Printedin China • 463721108• 463721308 • 80013232 • 09-27-07

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  • Page 1 MODEL 415.16108 • 640-810983-114 • PRODUCT GUIDE /_ CAUTION: /_ WARNING: Failure to follow all manufacturer's instructions Read and follow all safety statements, assembly instructions, and use and care directions before could result in serious personal injury and/or attempting to assemble and cook. property damage.

  • Page 2: California Proposition

    Installation Safety Precautions • Use grill only with LP (propane) gas and the regulator/valve assembly supplied. • Grill installation must conform with local codes, or in their if you smell gas: absence with National Fuel Gas Code, NFPA 54 / ANSI Z223.1 and Natural Gas and Propane Installation Code, 1.
  • Page 3 Design@, S ierra@,and TruFlame@ are registeredTrademarksof the W,C. Bradley Company. TheeT_os@ is a registeredtrademarkof the Thermos Companyand its affiliates. Artisan Collectionby Char-Broil T'_', C3 and Design ,Char-Broil and Design_'_' , FlameDesign_'_' , FlavorTentsf'_' , Grill 2 GoT'_' , Grillin'Stick_'_', K eeperof the FJame _'_' ,Keepers of the Flame_'_' ,Natural Grip _'_' , OutdoorCooking Collectionand Design...

  • Page 4: For Your Safety

    LP Tank • The LP tank used with your grill must meet the following requirements: • Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. . LP tanks must be constructed and marked in accordance with specifications for LP tank of the U.S.
  • Page 5 LP Tank Exchange Connecting Regulator To The LP Tank o Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to assembly section.) your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, 2.
  • Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill controlknobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips ,A. Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn offall control knobs and LP For Safe Use Of Your Grill And To Avoid Serious cylinder valve. injury: A Never move grill while in operation or still hot.

  • Page 8: Before Your First Cookout

    CAUTIO. / t ignitor Lighting A Do not lean over grill while lighting. 1. Turn OFF all burner control valves. • Putting out grease fires by closing the lid is not 2. Turn ON gas source or tank. possible. Grills are well ventilated for safety reasons. 3.

  • Page 9: Turning Grill Off

    Turning Grill Off CAUTION , Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. SPIDER ALERT! ignitor Check • Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector GASCOLLECTOR box or burner and electrodes.
  • Page 10 Storing Your Grill Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner o Clean cooking grates. assembly or if you have trouble igniting grill. o Store in dry location. Turn gas off at control knobs and LP cylinder, o When LP tank is connected to grill, store outdoors in well- Remove cooking grate and heat tent.
  • Page 11 Description ....Part# K_X_y Part# Description ....Control Knobs ....80000035 Firebox..... 80012226 Heat Shield Firebox ... 80010068 Hinges, Lower ....80010090 Hinges, Upper ....80010091 BurnerAssembly ..... 80010069 Handle ..... 80010092 Lid ......80010070 Heat Tent ....80009840 Logo Plate ....80005765 Shelves ....
  • Page 12 "GG 12 • 463721108"463721308...
  • Page 13 Left Leg Placeupperleg as shown. NOTE:Left front and left back legsdo not haveleg extenders. Infront,attachupperleg,side brace and left front leg (curve)with #10-24x!-1/4" screw and #10-24flange nut. In back,attachedupperleg,side braceand left back leg (straight)with #10-24x1-1/4"screw and #10-24flange nut. Do not tighten. Attachsupportbracketin secondholefrom bottomof leg with a hingepinsand hitch pins(A).
  • Page 14 Hooktank exclusionwire into legswith openingfor LP cylinderon side braceside. Tank Exclusion Wire Side Brace Largeropeningside TankExclusionWire Lay front legs down on the floor, Front Panel Slidefront panel betweenlegs.Attachwith #I0-24x2" screwsand #10-24flange nuts. FrontPanel #10-24x2"Screw Qty:4 #10-24Nut Qty:4 14 " 463721108" 463721308...
  • Page 15 Back Braces to Cart Removescrewsand nutsfrom upperlegs as shown.Attachback braceswith #10-24x1-1/4"screws and #10-24flange nuts. #10-24x1-1/4" Screw Remove screws and Qty: 6 nuts to attach brace #10-24 FlangeNut Qty:6 Back Brace Wheels Turnassemblyupsidedown. Insertaxlerod intowheel, legs,spacerand otherwheel.Attachwith a wheel bushingand hitchpin. HitchPin WheelBushing Spacer...
  • Page 16 Control Panel and Upper FireboxSupports Standcart upright. Infront,slice controlpanelbetweenleftand rightlegs, attachcontrolpanelwith #10-24x2"screws. Placeupperfirebox supportsontoscrewsand tightenwith #!0-24 flange nuts. Tightenall screws. Inback,attachupperfireboxsupportwith #10-24x2"screws and #10-24flange nuts. Chamferedc ControlPanel #10-24x2" Screws Qty:8 #10-24FlangeNut Qty:8 Valve/Hose/Regulatorand Ignitor Attachvalve/hose/regulator assemblyto controlpanelwith #10-24x1/2"screws. Attach ignitorto controlpanel usingthe stampednutthat'sprovided. Ignitor #10-24xl/2"Screw Qty:2...
  • Page 17 Heat Shield Attach heatshieldwith #10-24x1/2"screws and#10-24flange nuts. HeatShield #10-24xl/2' Screw Qty: 2 #10-24FlangeNut Qty:2 Tank Retainer Inserttank retainerintoside braceand securewith wingscrew. #10-24x3/8" WingScrew Qty:l TankRetainer 463721108" 463721308 " 17...
  • Page 18 Burner, Fireboxand Control Knobs Placeburnerassemblyintofirebox(A). Fastenthe burnerassemblyto the fireboxusing5ramfiber washersand #10-24x 1/2" machine screws. Placefirebox ontoupperfireboxsupports.Makesure burnertubes are correctlyengaged(B).If burneris not leveledfrom left to right,adjustthe two screwsattachingvalveto controlpanel.Attachignitorwire to ignitor(B). Attachfireboxwith #10-24x1/2"screws, 5ramfiber washers and#10-24flange nuts (C). Pushcontrolknobsontovalvestems (C). 5mm FiberWasher #10-24 #10-24xl/2"...
  • Page 19 Shelves Insertmountingbracketsintoshelf supportswith #!0-24x1/2" screws (A). Attachmountingbracketsto frontof legwith 1/4"-20x1/2"screws, Backof leg with 1/4"-20x1-1/4"screw and1/4"-20flange nuts (B). Repeat above steps for other side shelf. #10-24x1/2" 1/4"-20xl/2" 1/4"-20FlangeNut Screw Screw Qty:4 Qty:8 Qty:4 1/4"-20xl-1/4" Screw Qty:4 Screw MountingBracket ShelfSupport Side Shelf 1/4"-20x1-1/4"...
  • Page 20 LowerHinges Attachlowerhingesto backof firebox using#10-24x1/2"screws, 5mmfiber washers and #10-24flange nuts, Thecenter flat portionof the hingeshouldbe at the bottom(seeinset). #10-24 #10-24xl/2" LowerHinge FiberWasher FlangeNut Screw Qty:4 Qty: 8 Qty:4 Lid Handleand Upper Hinges Attachhandleto lid with 7ramfiber washersand 1/4-20wing nuts. Attachupperhingesto backof lid using#10-24x1/2"screws, 5ramfiber washers and #10-24flange nuts, Hingesshould curvedownwardwhenproperlyinstalled.Do not tightenupperhingescrews.
  • Page 21 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Tighten lid hinge screws. HitchPin Qty:2 HingePin Qty: 2 Heat Tent Place heat tent into firebox. HeatTent 463721108"...
  • Page 22 Cooking Grate Placegrateintofirebox. Cooking Grate GreaseCup Clip and GreaseCup Hanggreasecup clipfrom bottomof fireboxand placegreasecupintogreaseclip. CAUT|ON FaUure to installgreasecup clip and cup will causehotgrease to drip from bottom of grill with risk of fire or property damage, GreaseCupClip GreaseCup-- 22 • 463721108"463721308...

  • Page 23: Use And Care

    LP Tank LP tank is soldseparately.Useonlywith an OPD(over-fillprotectiondevice)equippedLPtank. Filland leakcheck before attachingto grill and regulator. S ee Use and Care section to correctly Leak Test and perform the Burner Flame Check. Tankcollaropeningmustface to front of grill.Loosenwing nutfrom tank retainerbracket.Set bottomof tank ontonotchesin the tank bracket.Placetank retainerbracketontotank collarand tightenthewing nut.

  • Page 24: Troubleshooting

    Troubleshooting EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom , Damaged hose. , Turnoff gas at LP tank. If hoseis cut or cracked,replace cracked/cut/burned valve/hose/regulator. See LP TankLeakTestand Connecting hose.
  • Page 25 Troubleshooting (continued) , Push-button sticksat bottom.. Burner(s) w ill not light , Replaceignitor. usingignitor. , Sparkingbetweenignitorand electrode. , Inspectwireinsulationand properconnection.Replacewires if insulationis broken. Burner(s) w ill not , See "GAS ISSUES:"on previouspage. matchlight. , Impropermethodof match-lighting. , See"Match-Lighting" s ectionof Useand Care. Suddendrop in gas , Outof gas.

  • Page 26: Disclaimer Of Impliedwarranties; Limitation Of Remedies

    I n addition,in the stateof Californiaonly,youmay take the productto the retailestablishment sellingthis productin orderto obtainperformanceunderthis limitedwarranty. If you wish to obtain performance of any obligation under this limited warranty, you should write to: Char-Broil Consumer Relations P,O. Box 1240 Columbus, GA 31902-!240 Consumerreturnswill not be acceptedunlessa validReturnAuthorizationis first acquiredbycalling1-800-241-7548 and then clearlymarked on the outsideof the packageand the packageis shippedfreight/postage pre-paidto the addressabove.

  • Page 27: Registration Card

    Pleaseregisteryour rill onlineat: (if you register online, you do not need to send in this registration card.) PLEASEPiLL OUTTHiS CARD AND RETURNiT WITHIN10 DAYSOF PURCHASE= FAILURETORETURN MAYAFFECTYOURWARRANTYCOVERAGE, LLENE ESTA TARJETAY DEVU_:LVALADENTRODE LOS 10 DiAS DE LA COMPRA.SI NO LA DEVUELVE,PUEDE VERSEAFECTADASU COBERTURADE GARANT/A. VEUILLEZCOMPLC:TER CETTE CARTEET LA RETOURNERDANSLES 10 JOURS SUIVANTL'ACHAT.

  • Page 28: Grill Service Center

    Check tubes for spider webs, Ensure valves are correctly installed in burner tubes. Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames, Perform leak test regularly. Thank You for Your Purchase! Char-Broil, L LC. Columbus,GA31902. Printedin China...

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