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Char-Broil 16112 Product Manual

415.16112010
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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary
Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody
Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That's All About U®; Keepers of the Flame®; New Braunfels Smoker
Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;
The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;
Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little
Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let's Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision
Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute
Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™
Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;
7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;
D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;
D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;
D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;
France:D010,231;D010,422;D010,590;D010,849; 1,089,646; South Korea: 384,565; United Kingdom: 2,099,402. Other Patents Pending. © 2009 W.C. Bradley Company
© 2009 Char-Broil, LLC Columbus, GA 31902
®
®
TEC™ is a trademark of Tec Infrared Grills.
Assembly instructions © 2009
Printed in China
PRODUCT GUIDE
Sears Item No. 16112
Sears Model No. 415.16112010
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
Model 463723310
10/23/09 G305-001-210801
•

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  • Page 1 PRODUCT GUIDE Sears Item No. 16112 Sears Model No. 415.16112010 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
  • Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.

  • Page 4: Grilling Guide

    GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.

  • Page 7: Grilling Guide

    Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

  • Page 8: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious When grill is not in use, turn off all control knobs and LP Injury: cylinder valve. •...
  • Page 12 Sideburner Match Lighting Ignitor Lighting  Do not lean over grill while lighting. Turn OFF all burner control valves. 2. Open sideburner lid ( if equipped). 1. Turn OFF gas burner control valves. Turn ON gas at LP cylinder. 2 Turn ON gas at LP cylinder. 3.

  • Page 13: Spider Alert

    • Plated wire grates: Wash grates with concentrated grill Cleaning the Burner Assembly cleaner or use soap and water solution. Dry thoroughly and Follow these instructions to clean and/or replace parts of burner store indoors between cookouts. assembly or if you have trouble igniting grill. •...

  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Key Qty Description Key Qty Description LEFT FRONT LEG, CURVED MOUNTING BRACKET, F/ SHELF, (LF/ RB) LEFT BACK LEG, STRAIGHT MOUNTING BRACKET, F/ SHELF, (RF/ LB) SIDE BRACE LEFT SIDE SHELF F/ SB MATCH HOLDER DRIP PAN F/ SB UPPER LEG SIDEBURNER SUPPORT BRACKET...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Left Leg ‘ Place one upper leg as shown . NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side brace and left front leg (curve) with #10-24x1-1/4" machine screw and #10-24 flange nut. Tighten screw. In back, attach upper leg, side brace and left back leg (straight) with #10-24x1-1/4"...
  • Page 18 Upper and lower Front Panel and Top brace Lay front legs down on the floor. Fit upper front panel between legs. Attach with 2’’ hinge pins and hitch pins through the 3rd hole down from the top of the leg, and the bottom hole of the top front panel. Attach lower front panel with #10-24x2’’...
  • Page 19 Tank Exclusion Hook tank exclusion wires onto lower front panel brackets, attach other ends to back brace with #8-32x3/8’’ sheet metal screws. #8-32X3/8’’ #8-32X3/8’’ Sheet Metal Screw Sheet Metal Screw Qty. 2 Loosen screws to adjust upper and lower front panels to line up Tank Exclusion Wire Back Brace...
  • Page 20 Control Panel and Firebox Support Stand cart upright. In front, fit control panel between left and right legs. Insert #10-24x2’’ machine screws to hold panel in place. Place upper firebox supports onto screws making sure angle side is facing the front and attach with #10-24 flange nuts. See the insert for correct placement.
  • Page 21 Heat Shield Attach heat shield with #10-24x1/2’’ machine screws and #10-24 flange nuts. Tank Retainer Insert tank retainer into side brace and secure with #10-24x3/8’’ wing screw. #10-24 #10-24x1/2’’ Flange Nut Machine Screw Qty. 2 Qty.2 Heat shield #10-24x3/8’’ Wing Screw #10-24x3/8’’...
  • Page 22 Burner, Firebox and Control Knobs Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10- 24x1/2’’ machine screws Insert #10-24x1-1/4’’ machine screws from outside firebox, then fasten with #10-24 flange nuts and 5x15 fiber washers from inside (A).
  • Page 23 Right Side Shelf and Side Burner Support Shelf Insert mounting brackets into Right Side Shelf Support, and secure with #10-24x1/2’’ machine screws (A). Insert mounting brackets into Side Burner Shelf Support, and secure with #10-24x1/2’’ machine screws (B) and (C). Attach the sideburner lid to side burner shelf with #10-24 nuts and shoulder bolts.
  • Page 24 Sideburner Attach sideburner valve with #8-32x3/8’’ machine screws. Place sideburner into shelf (A). Make sure valve is inside sideburner tube (B). Attach sideburner with #8-32 wing nut and 5x9 fiber washer (A). Hook sideburner clip to sideburner tube and around manifold. Attach sideburner ignitor wire to ignition module. (B) Press control knob onto valve stem and sideburner grate onto shelf (C).
  • Page 25 Lower Hinges Attach lower hinges to back of firebox using #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom (see inset). 5x15 #10-24x1/2” Fiber Washer Machine Screw #10-24x1/2”...
  • Page 26 Attach Lid Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Hitch Pin Qty. 2 Hinge Pin Qty. 2 Heat Tent and Cooking Grate Place heat tent inside firebox onto support screws. Place cooking grate into firebox.
  • Page 27 Grease Cup and Grease Cup Clip Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip. CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage.

  • Page 28: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 29 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...

  • Page 30: Troubleshooting

    Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...

  • Page 31: Registration Card

    Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

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