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Char-Broil 640-174667113 Product Manual

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PRODUCT
GUIDE
Kenmore
Mode|
No, 415.t6121801
Kmart
item
No,
640-174667113
IMPORTANT: Fill out the product record information below.
Serial Number
See ratinglabel on grill for serialnumber.
Date Purchased
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®;
America's
Legendary Barbeque Company®;
American Gourmet®; Banders®;
BrushHawg®; CB940®; Char-Diamonds®;
Char-Broil Charcoal/Gas®;
DiamondFlame®;
Everybody Grills®; Everybody Outside®;
FastStart®;
Fireball®; Firenzy®; FlavorMaster®;
Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker@; Keepers of the Flame®; New Braunfels Smoker
Company@; Oklahoma Joe's®; Patio Bistro@; Patio Caddie®; Patio Kitchen®;
Precision Flame®; Quantum@; Santa Fe@; Sear and Grill@; Sierra@; Signature
Series@; The Big Easy@; The Minute Grill@; Trentino@; Wild West Tradition@; and the following marks:
TM
TM
TM
TM
TM
TM
The following are trademarks
of W.C. Bradley Co.: Commercial
Series
; Designer Series
; Grill2Go@ Advantage
; Longhorn
; Double Chef
; QuickSet
;
TM
TM
TM
TM
TM
Ready When YouAre
; Hog and Yard Bird
; You Bring the Party
; SureFire
; Universal Grill Parts
TM
TEC
is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S.Patents: 4,989,579; 5,421,319; 5,458,309;5,579,755; 5,996,573;6,114,666; 6,135,104;6,209,533; 6,279,566;6,331,108; 6,484,900; 6,526,876;6,595,197;6,640,799; 6,640,803; 6,729,873;6,739,473; 6,749,424;
6,863,t00; 6,935,327; 6,951,213;6792,935; 7,047,590;D364,535;D372,637; D373,70t ; D377,735;D383,035; D397,9t0; D405,643;I}406,005; D4Od,OO9 ; I}413,043;D4t3,229; I}414,982; D4t5,388; I}4t6,164; D4t6,441; I}417,587;D417,588; D422,516;D423,876;
D428,303; D430,772; D435,396;D436,004; D438,059; D438,060; D438,427;D439,110; D442,505; D443,179;D443,354; D443,464; D447,384; D447,385; D447,909;D448,610; D448,614; D448,6t5; D448,616;D448,975; D449,492; D450,544; D451,759;D454,028;
D454,03t; Ii)455,205;D455,206; D456,202;D456,222; D456,223; I}457,789; D458,520; D458,760;D458,802; D459,088; I}459,148 D459,149;D459,16t; I}459,163; D459,586; D459,943; D460,312;D460,313; 1}460,318;D461,359; D465,123; D465,693;D466,307;
D466,439; D466,752; D473,4t4; Ii)474,371;D477,498; D477,50t; D477,504; D477,506; I}477,746; D478,471; D478,472; D480,914; D49t,4t0; I)494,009; D494,4t3; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743;87,744; 97,504; 99,355;
102,037; 104,2OO; 2,315,567;2,336,036;France: O10231 ; 0t O,422; 0t 0,590; O10,849;1,089,646;Germany:1,089,646;South Korea:384,565; China: 99,127,066.5;United Kingdom: 2,099,402;1,089,646.OtherPatents Pending.
© 2008W.C. BradleyCompany
TM REVISION
O0
© 2008 Char-Broil,LLC Columbus,GA 31902
Printedin China
Assembly instructions© 2008
Model 463612509
• 463612709
10/29/08.80018033

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Summary of Contents for Char-Broil 640-174667113

  • Page 1 If you havequestionsor need assistanceduringassembly, pleasecall 1-800-241-7548. Estimated assembly time: 35-40 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Banders®; BrushHawg®; CB940®; Char-Diamonds®;...
  • Page 2 For Your Safety ........If you smell gas: Use and Care ........4-10 Grilling Guide ........11-14 1. Shut off gas to the appliance. Limited Warranty ........2. Extinguish any open flame. 3. Open lid. Parts List .......... 4. If odor continues, keep away from the Parts Diagram ........

  • Page 3: California Proposition

    CAUTIO. CALiFORNiA P ROPOSiTiON 65 1.Combustion by-products produced whenusing exceed weight limit of the Using pots larger than 6 quarts in capacity could this productcontain chemicals known to the State of California to cause cancer, birth defects, and other resulting in failure of grill cart reproductive harm.
  • Page 4 LP Cylinder *The LP cylinder used with your grill must meet the following requirements: *Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the ,LP cylinders must be constructed and marked in accordance appliance or in an enclosed area.
  • Page 5 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 ,& Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. ,& If you have a grill problem see the "Troubleshooting Section". ,& If the regulator frosts, turn off grill and LP cylinder valve immediately.
  • Page 8 Sideburner Ignitor Lighting ignitor Lighting 1. Turn OFF gas burner control valves. A Do not lean over grill while lighting. 2. Turn ON gas source or tank. 1. Turn OFF gas burner control valves. 3. Turn sideburner knob to HI. and push IGNITOR button rapidly. 2.

  • Page 9: Spider Alert

    Iz l cAuT,o.Iz l Turning Grill Off •Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. Ignitor Check SPIDER ALERT! •Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector GAS COLLECTOR box or burner and electrodes.
  • Page 10 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. Turn gas off at control knobs and LP cylinder. Remove cooking grate and heat tent. Under grill remove grease cup, disconnect ignitor wire from burner.
  • Page 11 Temperature The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.

  • Page 12: Rotisserie C Ooking

    Rotisserie C ooking Rotisserie cooking isbest f or'round' meat, such aslarge roasts, whole poultry, andpork.Itgenerally requires anaccessory motor Outdoor grilling i sreally q uite simple. You'll succeed with and spitrodthatallows t hemeat tobeturned a ta constant burgers, dogs, o rsteaks u sually o nyour v ery first t ry.With speed.
  • Page 13 Wood Chips For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking. adding to a smoke box or pan.
  • Page 14 Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking We've all heard the saying 'An ounce of prevention is worth a surfaces while grill is hot.
  • Page 15 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 16 i!_li liiliil_ !i l i ! _!ii_iiiii!i:ii!iiii!ii X_il_iii iii!i !i I_ l i iiil iiii i_iiiii_i i,i/i_iiii,l_iiiii!! !iH!!i i!i!li! _ilii! Jiliii !iil iii!i! !If!it CART LEG, UPPERLEFT,W/OTANK BRACE UPPER HINGEKIT SIDE BRACE F/TANK RETAINER 1 HEATTENT, VAPORIZER BAR MATCH HOLDER 1 COOKINGGRATE TANK SUPPORTBRACKET 1 SWINGAWAY...
  • Page 17 _,PP jZ'_HH _/FF '_ _E...
  • Page 18 Left leg Place upper left leg as shown. In front, attach upper left leg, side brace and left front leg (curve) with #10-24×1-1/4" screw and #10-24 flange nut. Tighten screws. In back, attach upper left leg, side brace and left rear leg (straight) with #10- 24×1-1/4"...
  • Page 19 FrontPanel Layfront l egs down onthefloor _] Fitupper front p anel andlower front p anel between legs. A ttach with #10-24x2 machine screws" and#10-24 f lange n uts. #10-24 Flange N ut Qty. 8 Upper #10-24x2" Machine Screw Qty.8 Lower Front P anel Back Braces t oCart [ Remove previously attached screws a ndnuts from upper legs asshown.
  • Page 20 Control Panel Stand cart upright. In front, fit control panel between left and right legs, attach control panel with #10-24X2" machine screws and #10-24 flange nuts. Control Panel #10-24 Flange Nut Qty. 4 #10-24x2" Machine Screw Qty.4 Valve/Hose/Regulator and Ignitor Attach valve/hose/regulator assembly to control panel with #10-24xl/2"...
  • Page 21 Tank Exclusion Wire Hook tank exclusion wires onto front panel brackets, secure other end to back brace using #8-32X3/8" Sheet metal screws. #8-32X3/8" Sheet Metal Screw Qty.2 Heat Shield Attach heatshield with #10-24xl/2" machine screws and #10-24 flange nuts. Tank Retainer Insert tank retainerthrough side brace and secure with #10-24x3/8"...
  • Page 22 Burner ,Firebox and Control Knob Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10-24xl/2" machine screws. Insert #10-24x1-1/4" machine screws from outside firebox, then fasten with #10-24 flange nuts and 5x15 fiber washers from the inside( A ).
  • Page 23 Sideburner Attach mounting brackets to sideburner shelf support with #8-32-3/8" sheet metal screws and 4x12 flat washers (A). Attach mounting brackets to front of leg with 1/4"-20x1/2" machine screws. Back of leg with 1/4"-20x1-1/4" machine screws and 1/4"-20 flange nuts (B). _:, Attach sideburner valve to mount cup with #8-32X3/8"...
  • Page 24 Left Side Shelf Attach mounting brackets to left side shelf with #8-32-3/8" sheet metal screws and 4x12 flat washers. Attach mounting brackets to front of leg with 1/4"-20x1/2" machine screws. Back of leg with 114"-20x1-114" machine screws and 1/4"-20 flange nuts. #8-32X3/8"...
  • Page 25 Lower Hinges } Attach lower hinges to back of firebox using #10-24xl/2" machine screws, 5x15 fiber washer and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom (see insert). #10-24Xl/2" #10-24 5x15 Machine Screw Flange Nut Fiber Washer Qty.4...
  • Page 26 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Hitch Pin Qty.2 Hinge Pin Qty.2 [ Place heat tent inside firebox onto support screws. Place cooking grate onto firebox..
  • Page 27 Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, swing away is installed upside-down.
  • Page 28 Tank collar opening must face to front of grill. Loosen wing nuts from tank retainer bracket. Set bottom of tank into notches of tank bracket. Place tank retainer bracket onto tank collar and tighten wing nuts. LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section).

  • Page 29: Gas Issues

    EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gas leakingfrom •Damagedhose. •Turnoff gasat LPcylinderor at sourceon naturalgas systems.If cracked/cut/burned anythingbutburned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and correctionsare made.
  • Page 30 Troubleshooting (continued) PIEZOPUSH-BUTTON AND ROTARY: Burner(s) w ill not light •Push-button sticksat bottom. usingignitor. •Replaceignitor. •Rotaryknobrotateswithoutclicking. •Replaceknob. •Sparkingbetweenignitorand electrode. •inspectwire insulationand properconnection. R eplacewires if insulation is broken. Burner(s) w ill not •See "GAS ISSUES:"on previouspage. matchlight. •Matchwill not reach. •Use long-stemmatch(fireplacematch).
  • Page 31 Please registeryourproductonline at: (if you register online, you do not need to send in this registration card,) PLEASEFiLL OUT THiS CARDAND ATTACH A COPYOF YOUR SALES RECEIPT. RETURN iT WiTHiN t0 DAYS OF PURCHASE.FAILURETO RETURN MAYAFFECT YOUR WARRANTYCOVERAGE.FORWARRANTYSERVICE PROOFOF PURCHASEWiLL BE REQUIRED. THiS WARRANTYiS NON-TRANSFERABLE. LLENE ESTATARJETAY DEVUELVALA DENTRODE LOS 10 DIAS DE LACOMPRA.
  • Page 32 Please visit us at www.charbroil.com and click on the Buy Online link to find grilling tools and accessories, maintenance items, covers, grill parts, Char-Broil ® grills and cookers, and of course, the famous Oklahoma Joe's ®sauces, rubs, and marinades. We also have a Special Offers section, so be sure to check often for specials deals.

This manual is also suitable for:

415.16121801