Char-Broil 463611011 Product Manual

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PRODUCT

GUIDE

MODEL

46361 t 0t t

463611211

Sears

Model

No. 16118

Krnart

item

No, 415.16118110

KSN

No. 02579795-2

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

See ratinglabel on grill for serialnumber.

Forsupportandto registeryour

grill, pleasevisit us at

www.charbroil.com

If you havequestionsor need

assistanceduringassembly,

pleasecall 1-800-241-7548.

Estimated assembly time: 45 minutes

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera@; Charcoal2Go®;

Char-Broil@; American Gourmet®;

Bandera®;

Brush Hawg®; CB 940®; Char-Diamonds@;

Char-Broil

Charcoal/Gas®;

Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express@; Grill Lovers®; Infrared

Grilling That's All About U®; Keepers of the Flame®;

Magneto@; New Braunfels Smoker Company®;

Patio Bistro@; Patio Caddie®; Patio Kitchen®; Pro-Sear®;

RED@; Quantum@; Santa Fe@; Sear and Grill@; Sierra@; Signature Series®; Sure2Burn@; The Big Easy@; U@; Wild West Tradition@; and the following marks:

The following are trademarks

of W.C. Bradley Co.:America's

Legendary

Barbeque CompanyTM; Advantage

SeriesTM; Auto-Clean

;Chef Tested TM; Commercial

Series TM;Designer Series

;; Diamond Flame TM;Double ChefTM; Everybody Outside

; FastStartTM;

FlavorMaster

; Front Avenue

; Grill 2 Go® Advantage TM;

Grill 2 Go® IceTM; Hog and Yard BirdTM; H20 SmokerTM; Infrared. Grilling's Juicy Little SecretTM; Incredible Taste. Infallible ResultsTM; Infrared InsideTM; Let's Grill

Something

TogetherTM; LonghornTM;; Precision FlameTM; Quick2BurnTM; QuickSetTM; Ready When You AreTM; Season, Set, And SavorTM; Sizzle On The GrilITM;

SureFireTM; TorchforkTM ; TrentinoTM; Universal Grill PartsTM; You Bring the Party

TEC TMis a trademark of Tec Infrared Grills.

Protected under one or more of the following U,S, Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,331,108; 6,484,900; 6,595,197; 6,640,803; 6,729,873; 6,792,935; 6,951,213;

6,935,327; D405,643;D406,005;D406,009 ; D413,043;D413,229;D414,982;D415,388;D416,164;D416A41; D417,587;D417,588;D422,516; D423,274;D423,876;D428,303;D430,772;D435,396;D436,004;D438,059;

D438,060;D438,427; D439,110;D442,505; D443,179;D443,354;D443,464;D448,614;D448,615; D448,616;D448,975;D449A92; D451,759;D454,028; D454,031;D455,205;D455,206;D456,202;D460,312; D460,313;

D461,359; D465,123; D465,693; D466,439; D477,501; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D535,000; D551A89; D553A30; D562,619; D562,628; D613,116

Canada:D97,504;D99,355;D102,037;D104,200;D108,377; 2 ,315,567;OtherPatents Pending,@2010 W.C.BradleyCompany

@2010Char-Broil,LLC Columbus,GA 31902

Printed in China

Assembly instructions@2010

10/21/10 QG31%001-010801

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Summary of Contents for Char-Broil 463611011

Page 1 If you havequestionsor need assistanceduringassembly, pleasecall 1-800-241-7548. Estimated assembly time: 45 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera@; Charcoal2Go®; Char-Broil@; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds@; Char-Broil Charcoal/Gas®;...
Page 2 For Your Safety ........If you smell gas: Grilling Guide ........Use and Care ........8-13 1. Shut off gas to the appliance. Limited Warranty ........2. Extinguish any open flame. 3. Open lid. Parts List .......... 4. If odor continues, keep away from the Parts Diagram ........
Page 3 CAUTION CALIFORNIA P ROPOSITION 65 Using pots larger than 6 quarts in capacity could 1.Combustion by-products produced whenusing exceed weight limit of the side burner shelf this productcontainchemicalsknownto the Stateof California to causecancer, b irth defects,andother or side shelf, reproductive harm. resulting in failure 2.This productcontainschemicals, including lead...
Page 4 Temperature The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
Page 5 Rotisserie C ooking Rotisserie cooking isbest f or'round' meat, such aslarge roasts, whole poultry, andpork.Itgenerally requires anaccessory motor Outdoor grilling i sreally q uite simple. You'll succeed with and spitrodthatallows t hemeat tobeturned a ta constant burgers, dogs, o rsteaks u sually o nyour v ery first t ry.With speed.
Page 6 Wood Chips For extra smoke flavor when grilling, try adding wood chips. Cooking onyour n ew grill i sahands-on experience, anditis Soak the chips in water for approximately 30 minutes before recommended toremain o utside w ithyour g rill w hile cooking. adding to a smoke box or pan.
Page 7 Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking WhyClean? surfaces prior to grilling. It is not recommended to clean cooking We've a llheard t hesaying, 'anounce o fprevention isworth a surfaces while grill is hot.
Page 8 LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area.
Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Page 11 A Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. A If you have a grill problem see the "Troubleshooting Section". A If the regulator frosts, turn off grill and LP cylinder valve immediately.
Page 12 Burner Flame Check ignitor Lighting • Remove cooking grates and flametamers. Light burner, A Do not lean over grill while lighting. rotate knobs from HI to LOW. You should see 1. Turn OFF gas burner control valves. a smaller flame in LOW position than seen on HI. Always 2.
Page 13 • Stainless steel surfaces: To maintain your grill's high quality Cleaning the Burner Assembly appearance, wash with mild detergent and warm soapy water Follow these instructions to clean and/or replace parts of burner and wipe dry with a soft cloth after each use. Baked-on grease assembly or if you have trouble igniting grill.
Page 14 This warranty only applies to units purchased from an authorized retailer. ManuPacturer warrants to the original consumer-purchaser only that this product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 15 NOTPictured FIREBOX HARDWARE PACK ASSYINSTRUCTION, ENGLISH LOGOPLATE ASSYINSTRUCTION, SPANISH HOSEVALVE REGULATOR ASSEMBLY CONTROL PANEL BURNER COLLECTOR BOX ELECTRODE SIDE SHELF SHELF BRACKET, RF/LB SHELF BRACKET, RB/LF WHEEL AXLE ROD MATCH HOLDER CART LEG, UPPERLEFTASSEMBLY CART LEG, UPPER RIGHT ASSEMBLY CART LEG, LOWER RIGHTASSEMBLY CART LEG, LOWER LEFT ASSEMBLY FIREBOXSUPPORT, LEFT FIREBOXSUPPORT, RIGHT...
Page 16 / FF...
Page 17 [] Place upper left leg and upper right leg as shown. [] Fit lower legs into upper legs. Red labels Upper Left leg Lower Left leg Upper Right leg Green labels Lower Right leg [] Lay front legs down on the floor. [] Attach the back braces, oriented as shown, by hooking the key hole slots onto the preassembled #10-24x3/8"...
Page 18 [] Place front p anel between legs. [] Hook theslots tothepreassembled #10-24x3/8" machine screws. Tighten thescrews. Front p anel [] Turn assembly upside down. [] Insert axle rod through wheels. Secure with wheel bushing and hitch pin. [] Push wheel assembly down until the axle bolt is locked securely by the clips on bottom of left leg. [] Push leg extenders into right leg.
Page 19 [] Stand cartupright. [] Hook t ank exclusion wire onto theright h ole onfront p anel. Flex tank exclusion wire toinsert other e ndintothehole on back brace. Back Brace [] Attach f irebox s upports toupper l egs byhooking thekey hole slots onfirebox s upports onto thepreassembled #10- 24x3/8"...
Page 20 [] Infront, p lace c ontrol panel assembly between upper legs, a nd slide theslots oncontrol panel onto thepreassembled #10-24x3/8" machine screws o nupper l egs.Tighten thescrews. [] Place f irebox a ssembly onto firebox s upports and secure with 5xl5fiber w ashers and #10-24x3/4" wing screws.
Page 21 [] Place burner assembly into firebox. Make sure the venturi tubes are correctly engaged. Fasten the burner assembly to firebox using 5x15 fiber washers and #10-24 wing nuts. [] Attach ignitor wire to ignitor. Fiber #10-24 5x15 Wing Nut Fiber Washer Qty.2 Qty.2 [] Attach mounting brackets to side shelves with the preassembled #10-24x3/8"...
Page 22 [] Attach handle to lid with two 7x25 fiber washers, two 5x15 fiber washers and two #10-24 wing nuts. [] Place lid assembly onto firebox, align hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins.
Page 23 Hang grease cup clip from bottom of firebox, and place grease cup into grease cup clip. cAuTioN Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage.
Page 24 Tank collar opening must face to sideway of grill. Set bottom of tank into notches of tank bracket. Lean tank inward and engage tank collar with tank wire. LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section).
Page 25 EMERGENCIES= If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gas leakingfrom ,Damagedhose. ,Turnoff gasat LPcylinderor at sourceon naturalgas systems.If cracked/cut/burned anythingbutburned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and correctionsare made.
Page 26 Troubleshooting (continued) PIEZOPUSH-BUTTON AND ROTARY: Burner(s) w ill not light •Push-button sticksat bottom. usingignitor. •Replaceignitor. •Rotaryknobrotateswithoutclicking. •Replaceknob. •Sparkingbetweenignitorand electrode. •inspectwire insulationand properconnection. R eplacewires if insulation is broken. Burner(s) w ill not •See "GAS iSSUES:"on previouspage. matchlight. ,Matchwill not reach. •Use long-stemmatch(fireplacematch).
Page 27 Pleaseregisteryourproductonlineat: (if you register online, you do not need to send in this registration card,) PLEASEFiLL OUT THiS CARDAND ATTACH A COPYOF YOUR SALES RECEIPT. RETURN iT WiTHiN 10 DAYS OF PURCHASE.FAILURETO RETURN MAYAFFECT YOUR WARRANTYCOVERAGE.FORWARRANTYSERVICE PROOFOF PURCHASEWiLL BE REQUIRED. THiS WARRANTYiS NON-TRANSFERABLE. LLENE ESTATARJETAY DEVUELVALADENTRODE LOS 10 DIAS DE LACOMPRA.
Page 28 Register your product :o receive a special offer www.charbroil.com/registe • Product information • Grilling accessories • Replacement parts • Reliable customer support • Delicious recipes • Grilling tips from expert chefs • Exciting events and promotions • Share your grilling secrets •...

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463611211 16118 415.16118110 02579795-2