EWM Picomig 305 D3 puls TKG Operating Instructions Manual

EWM Picomig 305 D3 puls TKG Operating Instructions Manual

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Operating instructions
EN
099-005313-EW501
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www.ewm-group.com
Welding machine
Picomig 305 D3 puls TKG
Picomig 305 D3 Synergic TKG
02.09.2015
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Summary of Contents for EWM Picomig 305 D3 puls TKG

  • Page 1 Operating instructions Welding machine Picomig 305 D3 puls TKG Picomig 305 D3 Synergic TKG 099-005313-EW501 02.09.2015 Register now and benefit! Jetzt Registrieren und Profitieren! www.ewm-group.com...
  • Page 2: General Instructions

    +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com. Liability relating to the operation of this equipment is restricted solely to the function of the equipment.
  • Page 3: Table Of Contents

    Contents Notes on the use of these operating instructions Contents 1 Contents ..............................3 2 Safety instructions ..........................6 Notes on the use of these operating instructions ................6 Explanation of icons ........................7 General ............................8 Transport and installation ......................12 2.4.1 Ambient conditions .......................
  • Page 4 Contents Notes on the use of these operating instructions 5.7.5.1 Setting the operating point (welding output)..........38 5.7.6 Definition of MIG/MAG welding tasks ................39 5.7.7 Welding task selection ....................39 5.7.7.1 JOB selection ....................39 5.7.7.2 Operating mode ..................... 39 5.7.7.3 Welding type (MIG/MAG standard/pulse arc welding) ........
  • Page 5 Wire feed rollers for aluminium wire ................81 10.1.3 Wire feed rollers for cored wire ..................81 10.1.4 Wire guide ........................81 11 Appendix A ............................82 11.1 JOB-List ............................82 12 Appendix B ............................83 12.1 Overview of EWM branches ......................83 099-005313-EW501 02.09.2015...
  • Page 6: Safety Instructions

    Safety instructions Notes on the use of these operating instructions Safety instructions Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •...
  • Page 7: Explanation Of Icons

    Safety instructions Explanation of icons Explanation of icons Symbol Description Special technical points which users must observe. Correct Wrong Press Do not press Press and keep pressed Turn Switch Switch off machine Switch on machine ENTER ENTER (enter the menu) ENTER NAVIGATION NAVIGATION (Navigating in the menu)
  • Page 8: General

    Safety instructions General General DANGER Electromagnetic fields! The power source may cause electrical or electromagnetic fields to be produced which could affect the correct functioning of electronic equipment such as IT or CNC devices, telecommunication lines, power cables, signal lines and pacemakers. •...
  • Page 9 Safety instructions General WARNING Smoke and gases! Smoke and gases can lead to breathing difficulties and poisoning. In addition, solvent vapour (chlorinated hydrocarbon) may be converted into poisonous phosgene due to the ultraviolet radiation of the arc! • Ensure that there is sufficient fresh air! •...
  • Page 10 Safety instructions General CAUTION Obligations of the operator! The respective national directives and laws must be observed for operation of the machine! • National implementation of the framework directive (89/391/EWG), as well as the associated individual directives. • In particular, directive (89/655/EWG), on the minimum regulations for safety and health protection when staff members use equipment during work.
  • Page 11 Safety instructions General CAUTION EMC Machine Classification In accordance with IEC 60974-10, welding machines are grouped in two electromagnetic compatibility classes - See 8 Technical data chapter: Class A machines are not intended for use in residential areas where the power supply comes from the low-voltage public mains network.
  • Page 12: Transport And Installation

    Safety instructions Transport and installation Transport and installation WARNING Incorrect handling of shielding gas cylinders! Incorrect handling of shielding gas cylinders can result in serious and even fatal injury. • Observe the instructions from the gas manufacturer and in any relevant regulations concerning the use of compressed air! •...
  • Page 13: Ambient Conditions

    Safety instructions Transport and installation 2.4.1 Ambient conditions CAUTION Installation site! The machine must not be operated in the open air and must only be set up and operated on a suitable, stable and level base! • The operator must ensure that the ground is non-slip and level, and provide sufficient lighting for the place of work.
  • Page 14: Intended Use

    Intended use Applications Intended use WARNING Hazards due to improper usage! Hazards may arise for persons, animals and material objects if the equipment is not used correctly. No liability is accepted for any damages arising from improper usage! • The equipment must only be used in line with proper usage and by trained or expert staff! •...
  • Page 15: Documents Which Also Apply

    3.2.1 Warranty For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 3.2.2 Declaration of Conformity The designated machine conforms to EC Directives and standards in terms of its design and construction: •...
  • Page 16: Machine Description - Quick Overview

    Machine description – quick overview Front view Machine description – quick overview Front view Figure 4-1 099-005313-EW501 02.09.2015...
  • Page 17 Machine description – quick overview Front view Item Symbol Description Transport bar Protective cap Cover for the wire feed mechanism and other operating elements. Depending on the machine series, additional stickers with information on the replacement parts and JOB lists will be located on the inside. Wire spool inspection window Check wire supply Slide latch, lock for the protective cap...
  • Page 18: Rear View

    Machine description – quick overview Rear view Rear view Figure 4-2 Item Symbol Description Main switch, machine on/off Connecting nipple G¼, shielding gas connection Cooling air outlet External wire feed inlet Pre-cut casing inlet for external wire feed. Mains connection cable - See 5.5 Mains connection chapter 099-005313-EW501 02.09.2015...
  • Page 19: Inside View

    Machine description – quick overview Inside view Inside view Figure 4-3 Item Symbol Description Key button, Automatic cutout Wire feed motor supply voltage fuse (press to reset a triggered fuse) Button, Wire inching For inching the wire electrode when changing the wire spool. The welding wire is inched into the tube package with the current off and without the gas being expelled.
  • Page 20: Machine Control - Operating Elements

    Machine description – quick overview Machine control – Operating elements Machine control – Operating elements Figure 4-4 Item Symbol Description Welding data display (3-digit) Displays the welding parameters and the corresponding values Signal light, JOB-List Illuminates upon display or selection of the JOB number Key button JOB-List Selection of the welding task (JOB) from the JOB list “Collective interference”...
  • Page 21 Machine description – quick overview Machine control – Operating elements Item Symbol Description Push-button welding parameter display mode Welding current Welding voltage Material thickness Wire feed speed Press for 2 s to put the machine into power-saving mode. To reactivate, activate one of the operating elements.
  • Page 22: Design And Function

    Design and function Machine control – Operating elements Design and function WARNING Risk of injury from electric shock! Contact with live parts, e.g. welding current sockets, is potentially fatal! • Follow safety instructions on the opening pages of the operating instructions. •...
  • Page 23: Installation

    Design and function Installation CAUTION Damage due to incorrect connection! Accessory components and the power source itself can be damaged by incorrect connection! • Only insert and lock accessory components into the relevant connection socket when the machine is switched off. •...
  • Page 24: Notes On The Installation Of Welding Current Leads

    Design and function Notes on the installation of welding current leads Notes on the installation of welding current leads Incorrectly installed welding current leads can cause faults in the arc (flickering). Lay the workpiece lead and hose package of power sources without HF igniter (MIG/MAG) for as long and as close as possible in parallel.
  • Page 25 Design and function Notes on the installation of welding current leads Use an individual welding lead to the workpiece for each welding machine! Figure 5-2 Fully unroll welding current leads, torch hose packages and intermediate hose packages. Avoid loops! Always keep leads as short as possible! Lay any excess cable lengths in meanders.
  • Page 26: Mains Connection

    Design and function Mains connection Mains connection DANGER Hazard caused by improper mains connection! An improper mains connection can cause injuries or damage property! • Only use machine with a plug socket that has a correctly fitted protective conductor. • If a mains plug must be fitted, this may only be carried out by an electrician in accordance with the relevant national provisions or regulations! •...
  • Page 27: Shielding Gas Supply (Shielding Gas Cylinder For Welding Machine)

    Design and function Shielding gas supply (shielding gas cylinder for welding machine) Shielding gas supply (shielding gas cylinder for welding machine) 5.6.1 Connection WARNING Incorrect handling of shielding gas cylinders! Incorrect handling of shielding gas cylinders can result in serious and even fatal injury. •...
  • Page 28: Gas Test, Rinse Hose Package

    Design and function Shielding gas supply (shielding gas cylinder for welding machine) 5.6.2 Gas test, rinse hose package • Slowly open the gas cylinder valve. • Open the pressure reducer. • Switch on the power source at the main switch. •...
  • Page 29: Mig/Mag Welding

    Design and function MIG/MAG welding MIG/MAG welding 5.7.1 Welding torch and workpiece line connection On delivery, the Euro torch connector is fitted with a capillary tube for welding torches with a steel liner. Conversion is necessary if a welding torch with a liner is used! •...
  • Page 30 Design and function MIG/MAG welding Choose welding current connection socket according to the signal light for the polarity setting! • Select JOB- See 5.7.7 Welding task selection chapter • Polarity selection “+” or polarity selection “-” signal lights show the polarity setting. Figure 5-6 Item Symbol Description...
  • Page 31: Mig/Mag Function Torch

    Design and function MIG/MAG welding 5.7.2 MIG/MAG function torch The torch trigger on the MIG welding torch is generally used to start and finish the welding process. Function torches feature additional operating elements to set the wire feed speed and voltage correction. Welding torches with one rotary knob, one rocker or one pair of buttons only must be configured on the machine control appropriately.
  • Page 32: Wire Feed

    Design and function MIG/MAG welding 5.7.4 Wire feed 5.7.4.1 Open the protective flap of the wire feeder CAUTION To perform the following steps, the protective flap of the wire feeder needs to be opened. Make sure to close the protective flap again before starting to work. •...
  • Page 33: Changing The Wire Feed Rollers

    Design and function MIG/MAG welding 5.7.4.3 Changing the wire feed rollers Figure 5-9 Item Symbol Description Tommy The tommy is used to secure the closure brackets of the wire feed rollers. Closure bracket The closure brackets are used to secure the wire feed rollers. Feed roll tensioner Fixing the clamping unit and setting the pressure.
  • Page 34 Design and function MIG/MAG welding Unsatisfactory welding results due to faulty wire feeding! The wire feed rollers must be suitable for the diameter of the wire and the material. The wire feed rollers are colour-coded to facilitate distinction (see the Wire feed roller overview table). Wire feed roller overview table Material Diameter...
  • Page 35: Inching The Wire Electrode

    Design and function MIG/MAG welding 5.7.4.4 Inching the wire electrode CAUTION Risk of injury due to moving parts! The wire feeders are equipped with moving parts, which can trap hands, hair, clothing or tools and thus injure persons! • Do not reach into rotating or moving parts or drive components! •...
  • Page 36 Design and function MIG/MAG welding Figure 5-10 Item Symbol Description Welding wire Wire feed nipple Guide tube Adjusting nut • Extend and lay out the torch hose package. • Carefully unwind the welding wire from the wire spool and insert through the wire feed nipples up to the wire feed rollers.
  • Page 37: Spool Brake Setting

    Design and function MIG/MAG welding 5.7.4.5 Spool brake setting Figure 5-11 Item Symbol Description Allen screw Securing the wire spool retainer and adjustment of the spool brake • Tighten the Allen screw (8 mm) in the clockwise direction to increase the braking effect. Tighten the spool brake until the wire spool no longer turns when the wire feed motor stops but without it jamming during operation! 5.7.5...
  • Page 38: Setting The Operating Point (Welding Output)

    Design and function MIG/MAG welding 5.7.5.1 Setting the operating point (welding output) The operating point (welding performance) is set with the wire speed and the welding voltage. Operating Action Result element Switch the display between: Welding current (only actual and hold values are displayed) Welding voltage Material thickness (will be skipped) Wire speed...
  • Page 39: Definition Of Mig/Mag Welding Tasks

    Design and function MIG/MAG welding 5.7.6 Definition of MIG/MAG welding tasks This machine range features simple operation with a very wide range of functions. • JOBs (welding tasks consisting of welding process, type of material, wire diameter and type of shielding gas) are pre-defined for all common welding tasks.
  • Page 40: Mig/Mag Operating Point

    Design and function MIG/MAG welding 5.7.8 MIG/MAG operating point 5.7.8.1 Selecting the welding parameter display mode The operating point (welding performance) can be displayed or set as the welding current, material thickness or wire speed. Operating Action Result element Switching the display between: Welding current Welding voltage (correction) Material thickness...
  • Page 41: Further Welding Parameters

    Design and function MIG/MAG welding 5.7.9 Further welding parameters Validity of the settings. Spot time, pause time and wire feed speed settings apply to all JOBs. Throttling effect/dynamics, gas post-flow time, gas pre-flow time and wire burn-back correction are stored for each JOB individually.
  • Page 42: Spot Time

    Design and function MIG/MAG welding 5.7.9.3 Spot time Select the respective operating mode before setting the spot or pause time. Operating Action Result Display element Selecting the parameter to be set Parameter value set The LED indicates the parameter selected. Choke effect/dynamics Gas post-flow time Spot time...
  • Page 43: Burn-Back

    Design and function MIG/MAG welding 5.7.9.5 Burn-back • Preselection: Select a MIG/MAG JOB- See 5.7.7 Welding task selection chapter. ENTER NAVIGATION EXIT m/min Figure 5-13 Display Setting/selection Burn-back correction 0 to 499 of the burn back time specified in the JOB 5.7.9.6 gas pre-flow time •...
  • Page 44: 5.7.10 Forcearc / Forcearc Puls

    Design and function MIG/MAG welding 5.7.10 forceArc / forceArc puls Heat-reduced, directionally stable and powerful arc with deep penetration for the upper power range. Figure 5-15 • Smaller included angle due to deep penetration and directionally stable arc • Excellent root and sidewall fusion •...
  • Page 45: 5.7.11 Rootarc/Rootarc Puls

    Design and function MIG/MAG welding 5.7.11 rootArc/rootArc puls Short arc with easy weld modelling capabilities for effortless gap bridging and positional welding. Figure 5-16 • Reduced spatter compared to standard short arc • Good root formation and secure sidewall fusion •...
  • Page 46: 5.7.12 Mig/Mag Functional Sequences / Operating Modes

    Design and function MIG/MAG welding 5.7.12 MIG/MAG functional sequences / operating modes 5.7.12.1 Explanation of signs and functions Symbol Meaning Press torch trigger Release torch trigger Shielding gas flowing Welding output Wire electrode is being conveyed Wire creep Wire burn-back Gas pre-flows Gas post-flows Non-latched...
  • Page 47 Design and function MIG/MAG welding Non-latched mode Figure 5-17 Step 1 • Press and hold torch trigger. • Shielding gas is expelled (gas pre-flows). • Wire feed motor runs at “creep speed”. • Arc ignites after the wire electrode makes contact with the workpiece; welding current flows. •...
  • Page 48 Design and function MIG/MAG welding Latched mode Figure 5-18 1. cycle • Press and hold torch trigger • Shielding gas is expelled (gas pre-flows) • Wire feed motor runs at “creep speed” • Arc ignites when the wire electrode makes contact with the workpiece Welding current flows •...
  • Page 49 Design and function MIG/MAG welding Spot welding Figure 5-19 Start • Press and hold torch trigger. • Shielding gas is expelled (gas pre-flows). • Arc ignites after the wire electrode makes contact with the workpiece at creep speed. • Welding current flows. •...
  • Page 50 Design and function MIG/MAG welding Interval Figure 5-20 Start • Press and hold torch trigger. • Shielding gas is expelled (gas pre-flows). Sequence • Arc ignites after the wire electrode makes contact with the workpiece at creep speed. • Welding current flows. •...
  • Page 51: Conventional Mig/Mag Welding (Gmaw Non Synergic)

    Design and function MIG/MAG welding 5.7.13 Conventional MIG/MAG Welding (GMAW non synergic) • Select JOB 188 It is only possible to change the JOB number when no welding current is flowing. Operating Action Result Display element Select JOB list (LED is on) Set JOB number.
  • Page 52: Mma Welding

    Design and function MMA welding MMA welding CAUTION Risk of being crushed or burnt. When replacing spent or new stick electrodes • Switch off machine at the main switch • Wear appropriate safety gloves • Use insulated tongs to remove spent stick electrodes or to move welded workpieces and •...
  • Page 53: Welding Task Selection

    Design and function MMA welding 5.8.2 Welding task selection • Select MMA JOB 128- See 11.1 JOB-List chapter. It is only possible to change the JOB number when no welding current is flowing. Operating Action Result Display element Select JOB list (LED is on) Set JOB number.
  • Page 54: Arcforce

    Design and function MMA welding 5.8.5 Arcforce During the welding process, arcforce prevents the electrode sticking in the weld pool with increases in current. This makes it easier to weld large-drop melting electrode types at low current strengths with a short arc in particular.
  • Page 55: Hotstart Settings

    Design and function MMA welding 5.8.6.1 Hotstart settings • Select MMA JOB 128- See 5.8.2 Welding task selection chapter. ENTER NAVIGATION EXIT DY N DY N m/min Figure 5-24 Display Setting/selection Hotstart current 0% to 200% of the welding current (1% increments) Hotstart time 0.0 s to 20.0 s (0.1 s increments) 5.8.7...
  • Page 56: Tig Welding

    Design and function TIG welding TIG welding 5.9.1 Preparing the TIG welding torch The TIG welding torch is to be equipped to suit the relevant welding task! • Fit suitable tungsten electrodes and • an appropriate shielding gas nozzle. • Observe the operating instructions for the TIG welding torch! 5.9.2 Welding torch and workpiece line connection...
  • Page 57: Welding Task Selection

    Design and function TIG welding 5.9.3 Welding task selection • Select TIG JOB 127- See 11.1 JOB-List chapter. It is only possible to change the JOB number when no welding current is flowing. Operating Action Result Display element Select JOB list (LED is on) Set JOB number.
  • Page 58: Further Welding Parameters

    Design and function TIG welding 5.9.4 Further welding parameters • Preselection: Select TIG JOB 127- See 5.9.3 Welding task selection chapter. ENTER NAVIGATION EXIT DY N DY N m/min Figure 5-27 Display Setting/selection Gas pre-flow time 0.0 s to 20.0 s (0.1 s increments) Ignition current 0% to 200% of the welding current (1% increments) Upslope time...
  • Page 59: Tig Welding Data Display

    Design and function TIG welding 5.9.5 TIG welding data display Diagram 5-28 The button for the welding parameter display mode is next to the display. Each time the button is pressed it switches between welding current and welding voltage. The display shows: •...
  • Page 60: Function Sequences/Operating Modes

    Design and function TIG welding 5.9.7 Function sequences/operating modes 5.9.7.1 Legend Symbol Meaning Press torch trigger Release torch trigger Welding current Gas pre-flows Gas post-flows Non-latched Latched Time Upslope time Downslope time Down Ignition current start End-crater current 099-005313-EW501 02.09.2015...
  • Page 61 Design and function TIG welding Non-latched mode Figure 5-30 1st cycle • Press and hold torch trigger. • Shielding gas is expelled (gas pre-flows). The arc is ignited using liftarc. • The welding current flows with the value set for the starting current I start •...
  • Page 62: Tig Automatic Cut-Out

    Design and function TIG welding Latched mode Figure 5-31 1st cycle • Press and hold torch trigger. • Shielding gas is expelled (gas pre-flows). The arc is ignited using liftarc. • The welding current flows with the value set for the starting current I start 2nd cycle •...
  • Page 63: Welding Torch Holder

    Design and function Welding torch holder 5.10 Welding torch holder The item described in the following is part of the machine´s scope of delivery. Figure 5-32 Item Symbol Description Crossmember of the transport handle Torch holder Fan-type lock washers Fixing screws (x 4) •...
  • Page 64: Remote Control

    Design and function Remote control 5.12 Remote control CAUTION Damage due to the use of non-genuine parts! The manufacturer's warranty becomes void if non-genuine parts are used! • Only use system components and options (power sources, welding torches, electrode holders, remote controls, spare parts and replacement parts, etc.) from our range of products! •...
  • Page 65: Special Parameters In Detail

    Design and function Special parameters (advanced settings) ENTER EXIT Figure 5-33 Display Setting/selection Ramp time for wire inching 0 = normal inching (10s ramp time) 1 = fast inching (3s ramp time) (Ex works) Lat. and sp. lat. tapping start 0 = no latched tapping start (Ex works) 1 = latched tapping start possible Remote control encoding (FRC)
  • Page 66: 5.13.1.2 Reset To Factory Settings

    Design and function Special parameters (advanced settings) 5.13.1.2 Reset to factory settings All special parameters saved by the user will be overwritten by the factory settings! Operating Action Result Display element left right Switch off welding machine Press and hold push-button Switch on welding machine Release push-button Wait for about 3 s...
  • Page 67: Machine Configuration Menu

    Design and function Machine configuration menu 5.14 Machine configuration menu 5.14.1 Selecting, changing and saving parameters ENTER (Enter the menu) • Switch off the machine at the main switch. • Press and hold the "sequence parameter" push-button and switch the machine on again at the same time.
  • Page 68: 5.14.2 Aligning The Cable Resistance

    Design and function Machine configuration menu 5.14.2 Aligning the cable resistance The resistance value of cables can either be set directly or it can be aligned using the power source. The factory setting of the power sources is 8 m-ohm. This value correponds to a 5 m earth cable, a 1.5 m intermediate hose package and a 3 m water-cooled welding torch.
  • Page 69 Design and function Machine configuration menu 1 Preparation • Switch off the welding machine. • Unscrew the gas nozzle of the welding torch. • Cut off the welding wire to be flush with the contact tip. • Retract the welding wire a bit (approx. 50 mm) on the wire feeder. Now there should be no more welding wire in the contact tip.
  • Page 70: Maintenance, Care And Disposal

    Maintenance, care and disposal General Maintenance, care and disposal DANGER Do not carry out any unauthorised repairs or modifications! To avoid injury and equipment damage, the unit must only be repaired or modified by specialist, skilled persons! The warranty becomes null and void in the event of unauthorised interference. •...
  • Page 71: Annual Test (Inspection And Testing During Operation)

    In addition to this, returns are also possible throughout Europe via EWM sales partners. Meeting the requirements of RoHS We, EWM AG Mündersbach, hereby confirm that all products supplied by us which are affected by the RoHS Directive, meet the requirements of the RoHS (Directive 2011/65/EU).
  • Page 72: Rectifying Faults

    Rectifying faults Checklist for rectifying faults Rectifying faults All products are subject to rigorous production checks and final checks. If, despite this, something fails to work at any time, please check the product using the following flowchart. If none of the fault rectification procedures described leads to the correct functioning of the product, please inform your authorised dealer.
  • Page 73: Error Messages (Power Source)

    Rectifying faults Error messages (power source) Error messages (power source) A welding machine error is indicated by an error code being displayed (see table) on the display on the machine control. In the event of a machine error, the power unit is shut down. The display of possible error numbers depends on the machine version (interfaces/functions).
  • Page 74 Rectifying faults Error messages (power source) Error Category Possible cause Remedy Error 18 No speedometer signal from Check the connection and particularly the (WF. Sl.) second wire feeder (slave speedometer of the second wire feeder drive) (slave drive). Error 56 Mains phase failure Check mains voltages (no Pha)
  • Page 75: Resetting Welding Parameters To The Factory Settings

    Rectifying faults Resetting welding parameters to the factory settings Resetting welding parameters to the factory settings RESET D YN VOLT D YN VOLT Figure 7-1 Display Setting/selection Code of machine control Initialisation complete All customised welding parameters haven been overwritten by the factory settings. 099-005313-EW501 02.09.2015...
  • Page 76: Resetting Jobs (Welding Tasks) To The Factory Settings

    Rectifying faults Resetting JOBs (welding tasks) to the factory settings Resetting JOBs (welding tasks) to the factory settings 7.4.1 Resetting a single JOB RESET ENTER JOB- JOB- LIST LIST EXIT Figure 7-2 Display Setting/selection Reset to factory settings The RESET will be done after pressing the button. The menu will be ended when no changes are done after 3 sec.
  • Page 77: Resetting All Jobs

    Rectifying faults Resetting JOBs (welding tasks) to the factory settings 7.4.2 Resetting all JOBs All customised welding parameters that are stored will be replaced by the factory settings. RESET ENTER JOB- JOB- LIST LIST EXIT Figure 7-3 Display Setting/selection Reset to factory settings The RESET will be done after pressing the button.
  • Page 78: Technical Data

    Technical data Picomig 305 TKG Technical data Picomig 305 TKG Performance specifications and guarantee only in connection with original spare and replacement parts! Setting range MIG/MAG Welding current 5 A to 300 A Welding voltage 14.3 V to 29 V 10.2 V to 22 V 20.2 V to 32 V Duty cycle (DC) at 40 °C...
  • Page 79: Accessories

    Accessories General accessories Accessories Performance-dependent accessories like torches, workpiece leads, electrode holders or intermediate hose packages are available from your authorised dealer. General accessories Type Designation Item no. AK300 Wire spool adapter K300 094-001803-00001 5POLE/CEE/16A/M Machine plug 094-000712-00000 DMDIN TN 200B AR/MIX 35L Manometer pressure regulator 094-000009-00000 G1 G1/4 R 3M Gas hose...
  • Page 80: Replaceable Parts

    Replaceable parts Wire feed rollers Replaceable parts CAUTION Damage due to the use of non-genuine parts! The manufacturer's warranty becomes void if non-genuine parts are used! • Only use system components and options (power sources, welding torches, electrode holders, remote controls, spare parts and replacement parts, etc.) from our range of products! •...
  • Page 81: 10.1.2 Wire Feed Rollers For Aluminium Wire

    Replaceable parts Wire feed rollers 10.1.2 Wire feed rollers for aluminium wire Type Designation Item no. AL 4R 0.8 MM/0.03 INCH Drive roll set, 37 mm, for aluminium 092-002771-00008 WHITE AL 4R 1.0 MM/0.04 INCH Drive roll set, 37 mm, for aluminium 092-002771-00010 BLUE AL 4R 1.2 MM/0.045 INCH...
  • Page 82: Job-List

    Appendix A JOB-List Appendix A 11.1 JOB-List MIG/MAG pulse arc welding can be selected with JOBs 6-9, 34-36, 42-44, 74-76, 78-80, 82-84, 86- 88, 90-92, 94-96, 110, 111, 114, 115, 118, 119, 122, 123, 206 and 207. If an attempt is made to set another JOB to pulse, "noP" = "no Pulse" appears briefly on the display and the machine is reset to standard.
  • Page 83: Overview Of Ewm Branches

    Appendix B Overview of EWM branches Appendix B 12.1 Overview of EWM branches 099-005313-EW501 02.09.2015...

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