EWM Picomig 305 D3 puls Welding Machine Manuals

Manuals and User Guides for EWM Picomig 305 D3 puls Welding Machine. We have 2 EWM Picomig 305 D3 puls Welding Machine manuals available for free PDF download: Operating Instructions Manual

EWM Picomig 305 D3 puls Operating Instructions Manual (83 pages)

Brand: EWM | Category: Welding System | Size: 4 MB

General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
MIG/MAG Standard Welding
14
Forcearc
14
Rootarc
14
Coldarc
14
MIG/MAG Pulse Welding
14
Forcearc Puls
14
Rootarc Puls
14
MIG/MAG Cored Wire Welding
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Inside View
19
Machine Control - Operating Elements
20
Design and Function
22
Installation
23
Machine Cooling
23
Workpiece Lead, General
23
Notes on the Installation of Welding Current Leads
24
Mains Connection
26
Mains Configuration
26
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
27
Connection
27
Gas Test, Rinse Hose Package
28
Setting the Shielding Gas Quantity
28
MIG/MAG Welding
29
Welding Torch and Workpiece Line Connection
29
MIG/MAG Function Torch
31
MIG/MAG Push/Pull Welding Torch
31
Pin Assignment
31
Wire Feed
32
Open the Protective Flap of the Wire Feeder
32
Inserting the Wire Spool
32
Changing the Wire Feed Rollers
33
Inching the Wire Electrode
35
Spool Brake Setting
37
Welding Data Display
37
Setting the Operating Point (Welding Output)
38
Definition of MIG/MAG Welding Tasks
39
Welding Task Selection
39
JOB Selection
39
Operating Mode
39
Welding Type (MIG/MAG Standard/Pulse Arc Welding)
39
MIG/MAG Operating Point
40
Selecting the Welding Parameter Display Mode
40
Operating Point Setting Using Material Thickness
40
Arc Length Correction Setting
40
Further Welding Parameters
41
Choke Effect / Dynamics
41
Gas Post-Flow Time
41
Spot Time
42
Pause Time (Interval Operation)
42
Burn-Back
43
Gas Pre-Flow Time
43
5.7.10 Forcearc / Forcearc Puls
44
5.7.11 Rootarc/Rootarc Puls
45
5.7.12 MIG/MAG Functional Sequences / Operating Modes
46
5.7.12.1 Explanation of Signs and Functions
46
Conventional MIG/MAG Welding (GMAW Non Synergic)
51
5.7.13.1 Operating Mode
51
5.7.14 MIG/MAG Automatic Cut-Out
51
MMA Welding
52
Connecting the Electrode Holder and Workpiece Lead
52
Welding Task Selection
53
Welding Current Setting
53
MMA Welding Data Display
53
Arcforce
54
Hotstart
54
Hotstart Settings
55
Antistick
55
TIG Welding
56
Preparing the TIG Welding Torch
56
Welding Torch and Workpiece Line Connection
56
Welding Task Selection
57
Welding Current Setting
57
Adjusting the Gas Post-Flow Time
57
Further Welding Parameters
58
TIG Welding Data Display
59
TIG Arc Ignition
59
Liftarc Ignition
59
Function Sequences/Operating Modes
60
Legend
60
TIG Automatic Cut-Out
62
Welding Torch Holder
63
Power-Saving Mode (Standby)
63
Remote Control
64
Special Parameters (Advanced Settings)
64
5.13.1 Selecting, Changing and Saving Parameters
64
Special Parameters in Detail
65
5.13.1.2 Reset to Factory Settings
66
Machine Configuration Menu
67
5.14.1 Selecting, Changing and Saving Parameters
67
5.14.2 Aligning the Cable Resistance
68
Maintenance, Care and Disposal
70
General
70
Maintenance Work, Intervals
70
Daily Maintenance Tasks
70
Visual Inspection
70
Functional Test
70
Monthly Maintenance Tasks
70
Annual Test (Inspection and Testing During Operation)
71
Disposing of Equipment
71
Manufacturer's Declaration to the End User
71
Meeting the Requirements of Rohs
71
Rectifying Faults
72
Checklist for Rectifying Faults
72
Error Messages (Power Source)
73
Resetting Welding Parameters to the Factory Settings
75
Resetting Jobs (Welding Tasks) to the Factory Settings
76
Resetting a Single JOB
76
Resetting All Jobs
77
Technical Data
78
Picomig 305 TKG
78
Accessories
79
General Accessories
79
Remote Control/Connecting and Extension Cable
79
19-Pole Connection
79
Options
79
Transport Systems
79
Replaceable Parts
80
Wire Feed Rollers
80
10.1.1 Wire Feed Rollers for Steel Wire
80
10.1.2 Wire Feed Rollers for Aluminium Wire
81
10.1.3 Wire Feed Rollers for Cored Wire
81
10.1.4 Wire Guide
81
JOB-List
82
Appendix A
82
Overview of EWM Branches
83
Appendix B
83

EWM Picomig 305 D3 puls Operating Instructions Manual (84 pages)

Brand: EWM | Category: Welding System | Size: 6 MB

General Instructions
2
1 Contents

3
- Table of Contents
  3
2 Safety Instructions

6
- Notes on the Use of These Operating Instructions
  6
- Explanation of Icons
  7
- General
  8
- Transport and Installation
  12
  - Ambient Conditions
    13
    
    In Operation
    13
    
    Transport and Storage
    13
3 Intended Use

14
- Applications
  14
  - MIG/MAG Standard Welding
    14
  - MIG/MAG Pulse Welding
    14
    
    MIG/MAG Cored Wire Welding
    14
    
    Rootarc
    14
  - MMA Welding
    14
  - TIG (Liftarc) Welding
    14
  - Picomig Polarity Setting
    14
- Documents Which also Apply
  15
4 Machine Description - Quick Overview

16
- Front View
  16
- Rear View
  18
- Inside View
  19
- Machine Control - Operating Elements
  20
5 Design and Function

22
- Installation
  23
- Machine Cooling
  24
- Workpiece Lead, General
  24
- Welding Torch Holder
  25
- Notes on the Installation of Welding Current Leads
  26
- Mains Connection
  28
  - Mains Configuration
    28
- Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
  29
  - Connection
    29
  - Gas Test, Rinse Hose Package
    30
  - Setting the Shielding Gas Quantity
    30
- MIG/MAG Welding
  31
  - Welding Torch and Workpiece Line Connection
    31
    
    MIG/MAG Standard Welding
    32
    
    MIG/MAG Cored Wire Welding
    33
  - Wire Feed
    34
    
    Open the Protective Flap of the Wire Feeder
    34
    
    Inserting the Wire Spool
    34
    
    Changing the Wire Feed Rollers
    35
    
    Inching the Wire Electrode
    36
    
    Spool Brake Setting
    38
  - Definition of MIG/MAG Welding Tasks
    38
  - Welding Task Selection
    38
    
    JOB Selection
    39
    
    Operating Mode
    40
    
    Welding Type (MIG/MAG Standard/Pulse Arc Welding)
    40
- Welding Data Display
  41
  - Power-Saving Mode
    41
- MIG/MAG Operating Point
  42
- Further Welding Parameters
  43
  - Choke Effect / Dynamics
    43
  - Gas Post-Flow Time
    43
  - Spot Time
    44
  - Pause Time (Interval Operation)
    44
  - Burn-Back
    45
  - Gas Pre-Flow Time
    45
- MIG/MAG Functional Sequences / Operating Modes
  46
- Explanation of Signs and Functions
  46
- Conventional MIG/MAG Welding (GMAW Non Synergic)
  51
  - Operating Mode
    51
- Welding Data Display
  51
  - Setting the Operating Point (Welding Output)
    52
- MIG/MAG Automatic Cut-Out
  52
- MMA Welding
  53
  - Connecting the Electrode Holder and Workpiece Lead
    53
  - Welding Task Selection
    54
  - Welding Current Setting
    55
  - MMA Welding Data Display
    55
    
    Power-Saving Mode
    55
  - Arcforce
    56
  - Hotstart
    56
    
    Hotstart Settings
    57
  - Antistick
    57
- TIG Welding
  58
  - Preparing the TIG Welding Torch
    58
  - Welding Torch and Workpiece Line Connection
    58
  - Welding Task Selection
    59
  - Welding Current Setting
    60
  - Adjusting the Gas Post-Flow Time
    60
  - Further Welding Parameters
    61
  - TIG Welding Data Display
    62
    
    Power-Saving Mode
    62
  - TIG Arc Ignition
    62
    
    Liftarc Ignition
    62
  - Function Sequences/Operating Modes
    63
    
    Legend
    63
  - TIG Automatic Cut-Out
    65
- Machine Configuration Menu
  66
  - Selecting, Changing and Saving Parameters
    66
  - Matching the Cable Resistance
    67
- General
  69
- Maintenance Work, Intervals
  69
6 Maintenance, Care and Disposal

69
- Maintenance Work
  70
- Disposing of Equipment
  71
  - Manufacturer's Declaration to the End User
    71
  - Meeting the Requirements of Rohs
    71
7 Rectifying Faults

72
8 Technical Data

78
- Picomig 305 Puls D2
  78
- Picomig 305 Puls D3
  79
9 Accessories

80
- General Accessories
  80
- Options
  80
- Transport Systems
  80
10 Replaceable Parts

81
- Wire Feed Rollers
  81
- JOB-List
  83
11 Appendix A

83
- Overview of EWM Branches
  84
12 Appendix B

84

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EWM Picomig 305 D3 puls Welding Machine Manuals

EWM Picomig 305 D3 puls Operating Instructions Manual (83 pages)

Table of Contents

EWM Picomig 305 D3 puls Operating Instructions Manual (84 pages)

Table of Contents

1 Contents

2 Safety Instructions

3 Intended Use

4 Machine Description - Quick Overview

5 Design and Function

6 Maintenance, Care and Disposal

7 Rectifying Faults

8 Technical Data

9 Accessories

10 Replaceable Parts

11 Appendix A

12 Appendix B

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EWM Categories