Montigo 34FID Traditional Installation & Maintenance Manual
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Montigo 34FID Traditional Installation & Maintenance Manual

Montigo 34FID Traditional Installation & Maintenance Manual

I-series indoor residential fireplace insert
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Installation & Maintenance Manual
XG0508
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
NOTICE
34FID Traditional
I-Series
Indoor
Residential
Fireplace Insert
150204.1

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Summary of Contents for Montigo 34FID Traditional

  • Page 1 34FID Traditional I-Series Indoor Residential Fireplace Insert NOTICE Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248 XG0508 150204.1...

  • Page 2: Table Of Contents

    I-Series Indoor Gas Fireplace Table of Contents Instruction Manual Contents Operation Initial Operation Safety Alerts Master Override Switch Introduction Aeration Adjustment Section 1: Product Dimensions Remote Operation Standard Trim Burner Installation / Removal Section 1: Product Dimensions Burner Installation Oversized Trim Accent Light Replacement Four-sided Trim Optional Fan / Blower Replacement...

  • Page 3: Safety Alerts

    I-Series Indoor Gas Fireplace Safety Alert Legend Safety Alerts Safety Alerts WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Page 3 XG0508- 150204.1...

  • Page 4: Introduction

    Congratulations on your purchase of a Montigo Fireplace. Warranty and Installation Information: (See Appendix B) With over 30 years of experience, Montigo is committed to providing The Montigo warranty will be voided by, and Montigo disclaims any you with a gas fireplace that is not only a beautiful addition to your...
  • Page 5 I-Series Indoor Gas Fireplace Installation Installation Introduction Rating label sample: Natural Gas Sample Shown Before You Begin IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS The I-Series insert fireplaces must be installed in accordance with these Instructions. Carefully read all the instructions in this manual first.

  • Page 6: Section 1: Product Dimensions

    I-Series Indoor Gas Fireplace Introduction Introduction Section 1: Product Dimensions Standard Surround Standard Trim " 852mm " 607mm " 368mm " 807mm " " 771mm 137mm " 784mm " " 460mm 592mm " " " 603mm 746mm 511mm " GAS LINE 720mm ELECTRICAL "...

  • Page 7: Section 1: Product Dimensions

    I-Series Indoor Gas Fireplace Introduction Section 1: Product Dimensions Oversize Surround Oversized Trim " 852mm " 607mm " 368mm " 807mm " " 137mm 771mm " 860mm " " " 822mm 460mm 592mm " 603mm " 511mm " GAS LINE 720mm ELECTRICAL 49"...

  • Page 8: Four-Sided Trim

    I-Series Indoor Gas Fireplace Introduction Section 1: Product Dimensions Four-sided Trim 4-Sided Surround " 852mm " 607mm " 368mm " 807mm " " " 192mm 137mm 771mm " " 36" 460mm " 591mm 914mm 603mm " 33" 511mm 838mm GAS LINE ELECTRICAL "...

  • Page 9: Section 2: Installation

    I-Series Indoor Gas Fireplace Installation Section 2: Installation Install Dimensions: The install size requirements of your fireplace insert are dependent on several factors. Gas line location, electrical connection and gas line type can play into what the minimum installation size can be. The diagram below illustrates the smallest possible size requirement of this model.

  • Page 10: Non Combustible Board Install

    uired if the unit is installed with Hearth Protection ater above the hearth surface ** ** Hearth protection is not requi d surround options. I-Series Indoor Gas Fireplace a 2" (50.8mm) elevation or great See the section on 4 sided Installation 10"14"18"...

  • Page 11: Section 3: Venting

    I-Series Indoor Gas Fireplace Installation Section 3: Venting Approved Vent Components Your Montigo 34FID is approved to be installed with the following venting components: Termination 46DVA-VCH, Duravent Vertical, High Wind Termination Adaptor 46DVA-GK, Duravent 3" x 3" to 4" x 5 5/8" Co-linear to Co--axial Adaptor Connectors 3DFA-FC, Duravent 3"...

  • Page 12: Vent Configurations

    I-Series Indoor Gas Fireplace Installation Vent Configurations Termination 46DVA-VCH This appliance can only be vented vertically. The minimum vent height measured from the floor under the unit to the bottom of the Adaptor 46DVA-CT termination is 10’. The maximum height that a vent can extend is 36’.
  • Page 13 I-Series Indoor Gas Fireplace Installation 13). Make certain that when the Flue Collar Slide Plate comes forward ** For clarity, the pictures in this section show the Fireplace Insert in an open room. You will be performing these tasks in the Fireplace that the tab at the back of the appliance engages into the Flue Collar as you complete this installation ** Slide Plate.

  • Page 14: Section 4: Unpacking

    I-Series Indoor Gas Fireplace Installation Section 4: Unpacking While unpacking your new fireplace, take special care to ensure that all the components shown here are included in your shipment and that all components are received in good condition. Please notify your retailer directly if there are any discrepancies with your shipment.

  • Page 15: Standard Faceplate Kit

    I-Series Indoor Gas Fireplace Installation Standard Faceplate Kit Master Override Switch Figure 8 Sec.4 Back of Rear Faceplate Figure 5 Sec.4 Faceplate Trim Box (standard trim) Figure 6 Sec.4 Supplied Screws Figure 9 Sec.4 Suppled electrical strain relief and zap strap Figure 7 Sec.4 Front and Rear Standard Faceplates Page 15...

  • Page 16: Door Installation & Removal

    I-Series Indoor Gas Fireplace Installation Door Installation & Removal This appliance is supplied with a safety screen installed. The Safety Screen is attached to the fireplace door using 4 screws, and can be removed when necessary for outer glass cleaning. The Fireplace Door is attached to the Firebox by way of 2 tabs mounted to the top of the Firebox and by 2 spring loaded retainers at the bottom underneath the Door.

  • Page 17: Lp Conversion

    I-Series Indoor Gas Fireplace Installation LP Conversion The 34FID-S is available in Natural Gas or Liquid Propane versions. Should you have a Natural Gas unit that you would like to burn Propane with; you can purchase an optional LP conversion kit and install it using the following steps.
  • Page 18 I-Series Indoor Gas Fireplace Installation 3). Using a T20 Torx screw driver, remove the 2 screws that attach Tools required the stepper motor to the valve. 1). Torx T20 Screw Driver Bit 2). 3/8" Socket Driver 3). 5/32" Allen Key 4).
  • Page 19 I-Series Indoor Gas Fireplace Installation 6). Unplug the cable that runs from the stepper motor to the control 9). Attach the label provided to the side of the valve body. This board and remove it from in between the control board mounting label shows that the valve has been converted using SIT approved bracket and the fireplace.
  • Page 20 I-Series Indoor Gas Fireplace Installation Converting the pilot burner orifice to LP 13). Reinstall the 2 screws to secure the top of the control board mounting bracket. Using the zip strap supplied, secure the excess 16). Remove the spring clip that retains the Pilot Flame Hood. of wires neatly within the control / valve area.
  • Page 21 I-Series Indoor Gas Fireplace Installation 19). Replace the NG Pilot orifice with the LP Pilot orifice. If you 24). Fill out required information on LP conversion label. get the orifices mixed up, the LP orifice has a grove machined around the diameter near the end. Figure 21 Sec.6 25).

  • Page 22: Gas Line Connection

    I-Series Indoor Gas Fireplace Installation Gas line connection Emergency Shut-off Valve The 34FID-S Insert is supplied with a flexible gas line that uses This appliance is equipped with a shut-off valve for use incase a ½” female flair to connect to your service. The flexible gas of emergency.

  • Page 23: Fuel Supply + Manifold Pressure Checking

    I-Series Indoor Gas Fireplace Installation Fuel Supply + Manifold Pressure Checking 3). Attach a silicon hose to over top of the pressure tap on the valve face. Connect the hose to a manometer. It’s imperative that you verify that the supply pressure to your appliance is adequate and that the valve is supplying the correct pressure to the pilot and main burner.

  • Page 24: Standard Faceplate Installation

    I-Series Indoor Gas Fireplace Installation Standard Faceplate Installation 2). Make sure that the attachment screw is installed in the small The Faceplate Surround has 2 main parts, the rear panel tab at the lower front right part of the Rear Faceplate and the lower and the front panel.
  • Page 25 I-Series Indoor Gas Fireplace Installation 7). Slip the Split Plastic Grommet, found in the plastic bag attached 4) Temporarily, place the Electrical Cord through the hole in the to the master override switch, around the Power Cable and then right side of the Rear Faceplate press it into the provision on the right lower side of the Rear Faceplate to secure the Power Cord.
  • Page 26 I-Series Indoor Gas Fireplace Installation 10). Place the Zip Strap through the hole in the Plastic Stick on 12). At this stage it is easiest to install the batteries. See section Retainer on the back of the Rear Faceplate. Zip the wires together on battery installation and replacement.

  • Page 27: Four Sided Faceplate Installation

    I-Series Indoor Gas Fireplace Installation Four Sided Faceplate Installation 3) Temporarily, place the Electrical Cord through the hole in the The Faceplate Surround has 2 main parts, the rear panel bottom right corner of the Rear Faceplate and the front panel. The Rear Panel has an master override switch installed on the upper right corner.
  • Page 28 I-Series Indoor Gas Fireplace Installation 6). Remove the twist tie and Zip Strap that is on the On / Off 9) Connect the Plug to the appropriate terminal on the Control Panel. Switch wire harness. Figure 54 Sec.4 7). Slip the Split Plastic Grommet, found in the plastic bag attached Figure 57 Sec.4 to the master override switch, around the Power Cable and then press it into the provision on the right lower side of the Rear...
  • Page 29 I-Series Indoor Gas Fireplace Installation 11). Place the master override switch in the OFF position. Until the remote is synced to the control board, this switch acts as a master. If you apply gas and power to the unit while this switch is in the ON position, it will initiate lighting.

  • Page 30: Cpi [Continuous Pilot Ignition] / Ipi [Intermittent Pilot Ignition] Jumper Cable Installation

    I-Series Indoor Gas Fireplace Installation CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Installing the CPI Jumper Cable Ignition] Jumper Cable Installation 1). Remove the Face Plate Front panel. “Why bother with the CPI mode”? There are several reasons why you may want to use the CPI mode. Firstly, when a flue is cold, it can be problematic to light the appliance.

  • Page 31: Leveling The Unit

    I-Series Indoor Gas Fireplace Installation Leveling the Unit This unit has 4 leveling screws, 2 located inside the rear of the firebox and 2 located at the bottom front of the Rear Faceplate. Once the unit is in position, you can use a Phillips screw driver or Slotted screw drivers to adjust each leveling screw as required.

  • Page 32: Connecting Power

    I-Series Indoor Gas Fireplace Installation Connecting Power Please refer to the specification for power supply requirements. This appliance is supplied with a Power Cord located on the right side of the appliance. It can be connected directly to a standard electrical outlet.

  • Page 33: Brick Panel Installation

    I-Series Indoor Gas Fireplace Installation 4) . Install the Left Brick Panel along the left side of the Firebox. Brick Panel Installation The 34FID-S must only be used with the Firebox Panels installed. With the Fireplace Door removed, the panels can be easily installed. 1).

  • Page 34: Porcelain Panel Installation

    I-Series Indoor Gas Fireplace Installation Porcelain Panel Installation 3). The porcelain panel kit comes with replacement panel retainers. Use if necessary. See figure for panel retainer location. The 34FID-S must only be used with the Firebox Panels installed. With the Fireplace Door removed, the panels can be easily installed. 1).
  • Page 35 I-Series Indoor Gas Fireplace Installation 6). Slide the rear panel behind the right panel and push the right 9). If needed, push the top panel retainers in with a screw driver panel back holding the rear panel in place. to keep the panels tight against the firebox. Figure 15 Sec.9 Figure 12 Sec.9 7).

  • Page 36: Log Installation

    I-Series Indoor Gas Fireplace Installation Log Installation The 34FID-S uses high definition cast ceramic logs for exceptional realism. The ceramic is fragile and can easily scuff or chip the logs. The inside of the logs are purple so you want to take care to not damage them. Each log has specific details for correct log placement such as pins, posts or embers to line up with.
  • Page 37 I-Series Indoor Gas Fireplace Installation 3). Place the second log in the footprint of the log burner outlined below. Figure 22 Sec.9 Log 2 Installation Figure 21 Sec.9 Log 2 Footprint 4). Place the third log on the ceramic burner. Them ember part of the log locates on an ember on the burner. The front of the log locates to a groove in the burner, see figure 18g-18j.
  • Page 38 I-Series Indoor Gas Fireplace Installation Figure 27 Sec.9 . There are two v-shaped notches in 5). Place the forth log on top of the third log and the first log (as shown below in Log 4 that match with two v-shaped peaks on Log 1 and Log 3. Figure 27 Sec.9 Log 4 installation Figure 28 Sec.9 Log 4 completed installation 6).
  • Page 39 I-Series Indoor Gas Fireplace Installation Figure 33 Sec.9 Completed Log Installation Figure 34 Sec.9 Final Log Installation with Flame Page 39 XG0508- 150204.1...

  • Page 40: Operation

    I-Series Indoor Gas Fireplace Operation Operation Initial Operation Pilot adjustment is made with a flat screw driver turning it in (clockwise) reduces the pilot flame size. Turning it out, (counter Your installation and setup is nearly complete. The first fire will clockwise) will increase the flame size.

  • Page 41: Master Override Switch

    I-Series Indoor Gas Fireplace Operation Master Override Switch The on/off switch is located on the top right hand side of the Rear Faceplate. Figure 4 Sec.10 This switch is the master override switch. If it is in the off position the remote con not turn on the fireplace.
  • Page 42 I-Series Indoor Gas Fireplace Operation Main ON/OFF Switch Main Harness Sensor Igniter Stepper Motor Manifold Pressure Test Connection LED1 LED2 Output Regulator Control (Optional) 3.15A Fuse Power Inlet Pressure SW1 = Programing Button Test Connection Pilot Adjustment Screw LED1 = Red Diagnostic Light LED2 = Amber Programing Remote Control Light Page 42 XG0508-...

  • Page 43: Aeration Adjustment

    I-Series Indoor Gas Fireplace Operation Aeration Adjustment Minimum Aeration Setting NG - 1/16" Open All gas fireplaces mix a certain amount of air with the fuel prior to combustion. This is known as an “Aeration” setting. This is LP- 3/16" Open adjustable and needs to be set based on various factors such as: 1).

  • Page 44: Remote Operation

    I-Series Indoor Gas Fireplace Operation Remote Operation The Proflame 2 System consists of the following elements: Blue Back lit LCD display 1. Pilot Assembly 2. Proflame Gas Valve. On/Off Key 3. Proflame 2 Control Module Thermostat Key 4. Wiring Harness Up/Down Arrow Key 5.

  • Page 45: Initializing The System For The First Time

    I-Series Indoor Gas Fireplace Operation Initializing the System for the first time Temperature indication Display 1. Set master override switch to off position. With the system in the "Off" position, press the Thermostat Key 2. Install four (4) AA batteries into the battery holder, see page and the Mode Key at the same time.
  • Page 46 I-Series Indoor Gas Fireplace Operation Remote-Flame Control Room Thermostat (Remote Control ..Operation) When you turn on the fireplace it starts on high. The proflame 2 has six (6) flame levels. Each time you press the Down Arrow The Remote Control can operate as a room thermostat. The Key once the flame height will reduce by one step.

  • Page 47: Fan Speed Control

    I-Series Indoor Gas Fireplace Operation Disabling Thermostat Fan Speed Control Some jurisdictions and bedroom installations require the The fireplace is equipped with optional hot air circulating fans. thermostat to be disabled. The speed of the fans can be controlled by the Proflame system.

  • Page 48: Low Battery Power Detection

    Note, some jurisdictions do no permit use of continuous pilot system. Check local codes or contact your Montigo dealer. Remote Control When the Remote Control batteries are low, a Battery Icon will appear on the LCD display of the Remote Control, see Figure With the system in "off"...
  • Page 49 I-Series Indoor Gas Fireplace Operation BATTERY PACK 1.5V AA type 1.5V AA type SPARK GREEN 1.5V AA type MAIN WHITE Power 1.5V AA type BLACK BLACK 115VAC 60 Hz SENSOR 6 Amps MAIN ON/OFF SWITCH BLUE OPTIONAL VARIABLE SPEED 885 PROFLAME WHITE COMFORT FANS YELLOW/GREEN...

  • Page 50: Burner Installation / Removal

    I-Series Indoor Gas Fireplace Maintenance Burner Installation / Removal Burner Removal 1). Using a small screw driver or pliers, bend the tabs straight so Your new fireplace is shipped with the burner already in position. that they will fit through the slots when the burner is removed. Periodically, the burner needs to be cleaned and inspected or perhaps if the pilot needs service or the unit is to be converted to LP, you will need to remove and/or re-install the burner.

  • Page 51: Burner Installation

    I-Series Indoor Gas Fireplace Maintenance Burner Installation 1). By grasping the burner with both hands, angle the burner into the rear of the firebox to engage the Mixing Tube into the Burner Support Bracket. The Mixing Tube goes into the Burner Support Bracket.

  • Page 52: Accent Light Replacement

    4). To remove a bulb, pull it out of it's socket. New bulbs can be bought Connection for details. at most national hardware stores or through your Montigo fireplace 4). Remove the Fireplace from the cavity. dealer. See specs page for information on bulbs. If you supply your won bulbs, do not use greater than 20 watt bulbs.
  • Page 53 I-Series Indoor Gas Fireplace Maintenance 6). Cut the Zip Strap holding the Fan Wire Harness. 9). Disconnect the Fan Wire Harness at the back as well. Figure 39 Sec.10 Figure 36 Sec.10 10). Remove 3 screws that mount each fan in place. 7).
  • Page 54 I-Series Indoor Gas Fireplace Maintenance 12). Install both new Blowers. Secure the Wire Harness with the Zip Straps shown in the 2 pictures below. Figure 44 Sec.10 Figure 42 Sec.10 13). At this point, if you want to test the Blower operation, do so with the Gas Supply turned off or disconnected.

  • Page 55: Window Cleaning / Screen Removal

    I-Series Indoor Gas Fireplace Maintenance Window Cleaning / Screen Removal 3). Lift the Safety Barrier away from the Firebox Door. All units are supplied with a Safety Barrier (screen) to prevent accidental touching of the hot glass. Glass doors however do require periodic cleaning.

  • Page 56: Battery Replacement

    I-Series Indoor Gas Fireplace Maintenance Battery Replacement Heat Exchanger Bypass We recommend that the batteries in this appliance be replaced This appliance was designed and built to meet newly proposed at the start of each heating season even if they appear to be rules of efficiency proposed by Federal Regulatory Agencies.
  • Page 57 I-Series Indoor Gas Fireplace Maintenance 4). Remove 3 screws that hold the Firebox Baffle in location. 7). Once the Restrictor has been removed, it is important that you return the screws to their locations again. Figure 50 Sec.10 Figure 53 Sec.10 5).

  • Page 58: Pilot Maintenance / Replacement

    I-Series Indoor Gas Fireplace Maintenance Pilot Maintenance / Replacement 4). Remove the 2 screws that hold the Pilot Bulkhead Plate and Gasket to the Firebox Wall. The Gasket may be stuck to the wall We suggest throughout this manual that maintenance on this and may need to be pried off.
  • Page 59 I-Series Indoor Gas Fireplace Maintenance 7). Disconnect both the Ignition Lead and the Flame Sensor Lead 10). Install the replacement Components in the reverse order, through from the front of the Control Panel the Firebox wall. Install the Pilot Assembly Bracket to the Firebox floor with 2 screws.
  • Page 60 I-Series Indoor Gas Fireplace Maintenance 12). Attach the Pilot line back into the valve, being very careful not to over-tighten the line. 13). Feed the 2 electrical wires in between the shell of the unit and the Control Board and plug them into the appropriate terminals on the control board.

  • Page 61: Control Board Replacement

    1). Disconnect the appliance from the main power and shut off any gas supply prior to performing any maintenance on this appliance. 2). A Replacement Control Board can be acquired from your Montigo dealer. Figure 69 Sec.10 7).

  • Page 62: Control Board Fuse Replacement

    The Control Set used in this appliance (SIT Proflame 2) has one fuse that could potentially need replacement. See spec sheet for fuse or contact your Montigo Dealer. 1). Disconnect the Electrical and Gas supply to the appliance. 2). Remove the Front Faceplate from the appliance.

  • Page 63: Vent Maintenance / Inspection

    I-Series Indoor Gas Fireplace Maintenance Vent Maintenance / Inspection Part of the annual maintenance on this appliance should include a thorough inspection of the entire Venting and Termination. Vent inspection should include: Roofing Inspection and repair should only be performed by a licensed and qualified roofing professional.

  • Page 64: Sit Proflame 2 Troubleshooting

    Pressure are within acceptable limits All spare parts, optional fans, and optional trim finishes are 2. Check all connections to gas valve available from your local Montigo dealer. 3. Check fuel supply valves and emergency shut off valve is open 4.

  • Page 65: Appendix A: Warranty

    The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you.

  • Page 66: Appendix B: State Of Massachusetts

    I-Series Indoor Gas Fireplace Appendix Appendix B: State of Massachusetts Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft (2) Revise 10.8.3 by adding the following additional requirements:...

  • Page 67: Replacement Parts

    I-Series Indoor Gas Fireplace Replacement Parts Installation Replacement Parts 34FID-S 34FID-L RGCA002 RGCA002 NG Gas Valve RGCA004 RGCA004 LP Gas Valve RPA042 RPA041 NG Pilot RPA044 RPA045 LP Pilot RB34FID-S RB34FID-L Replacement Burner RSC34FID RSC34FID Replacement Screen RCBFID RCBFID Proflame 2 Control Module REC1416 REC1416 Replacement Halogen Bulbs...
  • Page 68 I-Series Residential Insert Gas Fireplace Ferndale, Washington Langley, British Columbia TF: 1.800.789.6236 TF: 1.800.378.3115 FX: 1.866.3000.0927 FX: 1.604.607.6462 XG0508-150204.1...

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