USAutomatic PATRIOT I Installation & Owner's Manual
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USAutomatic PATRIOT I Installation & Owner's Manual

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Installation/Owners Manual
PATRIOT I
Single Swing Gate Operator
PATRIOT II
Dual Swing Gate Operator
Heavy Duty
Battery Powered
Solar or AC Charged

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FRANK R ROSZELL
May 7, 2025

acts like receiver or what ever accepts the signal is weaker. model patriot / solar 2/2012. how to correct

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Summary of Contents for USAutomatic PATRIOT I

  • Page 1 Installation/Owners Manual PATRIOT I Single Swing Gate Operator PATRIOT II Dual Swing Gate Operator Heavy Duty Battery Powered Solar or AC Charged...
  • Page 2 15. THE ENTRANCE IS TO BE USED BY VEHICLES ONLY. Pedestrians must use a separate entrance. 16. All safety features required by UL 325 are incorporated in the capabilities of all USAutomatic control boards and should be utilized, including but not limited to, safety edges, photo electric eyes, reverse sensing.
  • Page 3 Visit www.usautomatic.com for more information. PLEASE READ THE ENTIRE MANUAL CAREFULLY PRIOR TO INSTALLATION. © USAutomatic, LTD, 2015 rev. A All rights reserved. No part of this manual may be reproduced by any means without the expressed written consent of the publisher.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION Safety Information ......................3 Patriot Parts Inventory ......................4 Patriot Hardware Inventory ....................5 General Tool Requirements ....................6 PREPARATION AND OVERVIEW Gate Qualifications/Applications ..................7 Proper Gate Design ......................8 INSTALLATION STEPS 1. Mounting Site Review ....................9 2.

  • Page 5: Safety Information

    SAFETY INSTALLATION INFORMATION USAutomatic gate operators are certified to UL325 Vehicular Class I, II, III and IV swing gate standards. UL325 identifies four different classes of gate operators. These classes are listed below: Class I : Residential vehicular gate operator- vehicular gate operator (or system) intended for use in a home of one to four single family dwellings or a garage or parking area associated therewith.

  • Page 6: Patriot Parts Inventory

    LCR Radio Receiver W/Harness Part # 030205 Patriot Actuator Part # 510001 Coax Antenna Cable and Bracket Patriot I - 1 per Patriot II - 2 per Part # 030013 Dual Gate Actuator Extension Cable 40’ Antenna Part # 630020...

  • Page 7: Patriot Hardware Inventory

    BRACKETS ⅜ Support Bracket ” SAE Flat Washers Part # 610425 Part #610516 Patriot I - 1 per Patriot I - 2 per Patriot II - 2 per Patriot II - 4 per ⅜ inch Lock Nuts Mounting Tube Part # 610102...

  • Page 8: General Tool Requirements

    GENERAL TOOL REQUIREMENTS • SAE Standard wrenches & sockets • Welder • Nut driver • Drill and bits • Level and tape measure • Drill adapter for socket attachment • Pliers • Hack saw • Wire Cutters/Strippers Welding is the recommended method of securing the linear actuator mounts to the gate and hinge post.

  • Page 9: Preparation And Overview

    PREPARATION AND OVERVIEW GATE QUALIFICATIONS/APPLICATIONS This gate operator is rated for vehicular class I, II, III, or IV swing gates up to 16 feet in length and up to 650 pounds in weight, as defined by UL-325. If your gate exceeds either one of these limits, please consult a qualified technician or the factory for application questions and advice.

  • Page 10: Proper Gate Design

    Gate MUST be level Since the gate is a major component of the system, great care and concern must be given to the gate design. USAutomatic, LTD is not responsible for any damage to a Post gate on which the gate operator is installed.

  • Page 11: Mounting Site Review

    Mounting Site Review Review the following items prior to installation and predetermine the solution to any problems which may exist: 1. Does sufficient space exist for mounting and future servicing of the operator and control box? 2. Which direction will the gate swing? a.

  • Page 12: Determine Opening Method (Pull To Open Or Push To Open)

    Determine Opening Method (pull to open or push to open) Pull to Open Installation This installation method is the most common where the gate swings into the property and the operator pulls the gate open. EXTENDED (Gate Closed) RETRACTED (Gate Open) Push to Open Installation This installation method is commonly used where the drive slopes upward into the property and the operator pushes the gate open.

  • Page 13: Determine Horizontal Mounting Location

    Determine Horizontal Mounting Location Now that the type of installation (pull to open or push to open) has been determined, the vertical height position of the support bracket and actuator mounting tube must be determined. Refer to these examples to determine the mounting location of the gate bracket on the gate, which is needed to determine the location of the actuator mounting tube.

  • Page 14: Determine Best Method For Actuator Mounting Brackets - Pull To Open

    Determine Best Method for Actuator Mounting Brackets - PULL TO OPEN Study the examples below and determine the best method for your gate. The examples below are for left hand installations. Reverse for right hand installations. Square Post Actuator support bracket mounted Actuator support bracket mounted horizontally on hinge post horizontally on fence rail...

  • Page 15: Determine Best Method For Actuator Mounting Brackets - Push To Open

    Determine Best Method for Actuator Mounting Brackets - PUSH TO OPEN Study the examples below and determine the best method for your gate. The examples below are for left hand installations. Reverse for right hand installations. Square Post Actuator support bracket mounted horizontally on hinge post Round Post 3D Example...

  • Page 16: Determine Best Method For Actuator Mounting Brackets - Columns

    Determine Best Method for Actuator Mounting Brackets - COLUMNS Dimensions shown are for 90° - 95° opening. New Construction Existing Columns Thick wall post inside column. Welded prior to column construction center of hinge Set hinge post behind column center of hinge 13”...

  • Page 17: Mount Support Bracket

    Mount Support Bracket Now that you have determined the method and the vertical mounting location of the Actuator Support Bracket, mount the support bracket in alignment with predetermined horizontal frame member as per the following examples. Bracket must be level in all directions. DO NOT mount support bracket in a manner that obstructs gate movement...

  • Page 18: Installing Actuator Mounting Tube - Pull To Open

    Install Actuator Mounting Tube - PULL TO OPEN Cut Actuator Mount Tube to proper length. Weld to support bracket. See table below for desired dimensions.) The actuator mounting tube will need to be cut so that the ⅜” hole location matches the dimensions for a pull to open system.

  • Page 19: Installing Actuator Mounting Tube - Push To Open

    Install Actuator Mounting Tube - PUSH TO OPEN Cut Actuator Mount Tube to proper length. Weld to support bracket. See table below for desired dimensions.) The actuator mounting tube will need to be cut so that the ⅜” hole location matches the dimensions for a push to open system.

  • Page 20: Installing Linear Actuator To Actuator Mounting Bracket

    Install Linear Actuator to Actuator Mounting Bracket The linear actuator should be mounted to the actuator mounting bracket using the provided hardware. Assemble as shown below. Tighten lock nut securely. Note: The linear actuator may be installed UPSIDE down to facilitate limit adjustments at this point. Then after all adjustments have been made, install linear actuator correctly with cable pointing toward the ground.

  • Page 21: Install Gate Bracket To Linear Actuator

    Install Gate Bracket to Linear Actuator Install gate bracket and manual release pin to linear actuator as shown. DO NOT operate the actuator before performing all installation steps. There is normally no need to extend the actuator before all installation steps are complete. If you must operate the actuator, ensure that the extension screw does not rotate while operating to avoid possible actuator limit assembly damage.

  • Page 22: Install Patriot Control Box

    Install Patriot Control Box The control box should be securely mounted to an object or surface strong enough to support the weight of the box, battery and other components to be installed. The box can be welded or screwed to a suitable mount. The most common mounts are to an adjoining fence panel or wall. Holes can be drilled into the control box for mounting prior to component installation.

  • Page 23: Install Patriot Control Board

    Install Patriot Control Board Remove Patriot Control Board from cardboard package and mount on nylon standoffs. Push lightly at each corner to lock board in place. Installing Receiver, Smart Charger / Charge Controller, and Entrapment Siren Before installing the charge controller into the control box connect the wiring harness to the charge controller as shown.

  • Page 24: Install Linear Actuator Cable

    USAutomatic Part# 630010 can be custom ordered and purchased in any length. Never make underground splices as moisture in connections will definitely cause system malfunctions.

  • Page 25: Install Battery

    5. Route the linear actuator cable into the junction box through the bottom of the box and determine length. Allow ample slack in the cable for actuator movement when opening and closing the gate. Cut cable longer than needed for future servicing. 6.

  • Page 26: Install Smart Charger / Charge Controller Power Source (Ac Or Solar)

    Install Smart Charger / Charge Controller Power Source (AC or Solar) The Patriot gate operator’s battery is charged by the USAutomatic smart charger / charge controller. The USAutomatic smart charger / charge controller can be powered by an AC transformer supplied with Patriot AC Models OR a solar panel supplied with Patriot Solar models.
  • Page 27 The solar panel may be moved up to 500 feet from the control box to achieve adequate sunlight. See power source cable extension chart below for proper wire size. For convenience use the USAutomatic 75’ Cable Kit Part #520016 or USAutomatic Charge Cable Extension Pigtails part #630038.

  • Page 28: Connect Power Source To Smart Charger/Charge Controller

    Charge Device plugs in here Connect Power Source to Smart Charger/ Charge Controller (Transformer or Solar Panel Kit) The charger / charge controller accepts inputs from either the AC transformer or the solar panel. The transformer and solar panel come with a DC plug for easy installation. Once the charge device is selected and installed connect the DC plug into the charge controller “Power In”...

  • Page 29: Patriot Control Board Information

    Patriot Control Board Information The Patriot control board is capable of operating two gates. If your installation is a single gate you can operate the gate on the Gate 1 or Gate 2 connector. Set control switch “ON” for the connector being used.
  • Page 30 J2 Terminal Description The accessory connector is a plug which can be removed from the control board for ease of wiring and troubleshooting purposes. J2 Terminal Place finger below connector and pull out to remove. Terminal +12 vdc Output (Maximum current output 1.5 amp - 1500 milliamps) Common Ground Input -12 vdc Push Button Input...
  • Page 31 DS1 Function Dip Switches ON - Down on right OFF - Down on left Switch Setting Factory Settings are shown in bold type Automatic Close Timer Enable Timer to close is activated (Not recommended unless safety devices are installed) Timer to close is disabled Timer to Close Function Timer to close activates only if open limit is activated...
  • Page 32 DS2 Function Dip Switches DS2 Switches ON - Down on right OFF - Down on left Switch Setting Factory Settings are shown in bold type Solenoid Lock Enable / Solenoid lock output energizes half second Gate in Operation Indicator before gate begins to move and releases 3 seconds after the gate begins to move.
  • Page 33 Current Sense Adjustments and Entrapment Alarm The current sense adjustment feature designed into the control board allows you to adjust the amount of pressure the gate will apply to an object before the gate is stopped and reversed by the control board. The Patriot control board has 2 current sense adjustment dials located in the upper left corner of the control board.

  • Page 34: Control Board Dipswitch Setting Verification

    3 on. ON - Down on right OFF - Down on left Identify your installation below and verify the standard dipswitch settings: PATRIOT I (PULL TO OPEN) Dipswitches 2, 3 should be in the on position PATRIOT I (PUSH TO OPEN)
  • Page 35 Instructions for Soft Stop Set Up on New Installations Soft stop setup for retract and extend on new installation only. 1. Disconnect the linear actuator from the gate. 2. Rotate the extension screw counter-clockwise (turn to left) 6 complete rotations. 3.

  • Page 36: Connect Linear Actuator Cable To Control Board

    Patriot I (Single Gate) - Locate the actuator cable and plug it into the Gate 1 actuator connector (see image) on the control board. You might hear a beep from the control board when power is supplied. This is not a problem.
  • Page 37 NO SOFT STOP DS1 Switch Settings Gate 1 only (No soft stop) Switch 3 (Gate 1 enable) ON DS1 Switch Settings Gate 2 only (No soft stop) Switch 4 (Gate 2 enable) ON DS1 Switch Settings Gate 1 & Gate 2 only (No soft stop) Switch 3 &...

  • Page 38: Making Final Adjustments (Retract And Extend Limits And Sensitivity)

    Making Final Adjustments (Retract and Extend Limits and Sensitivity) The independent retract and extend limit adjustments are located on the bottom side of the linear actuator. These will need to be adjusted. Remove the dust plug to make adjustments. A flat blade screwdriver is included with the operator for adjustment purposes.

  • Page 39: Programming Transmitter And Receiver

    Programming Transmitter and Receiver Operating frequency 433.92 MHz. Receiver can store up to 42 unique transmitter dipswitch code settings. Transmitter Setup: (It is recommended that the dipswitch code be changed from the default factory setting) 1. Open the battery compartment door and locate the dipswitches. Battery Compartment 2.

  • Page 40: Install Safety Signs

    Erasing Single Transmitter from Receiver Memory: The dipswitch settings of the transmitter to be deleted must be known. If known follow the steps below. 1. Set the dipswitches in a transmitter to match the switch settings of the transmitter code to delete. 2.

  • Page 41: Entrapment Zones

    ENTRAPMENT ZONES Areas of concern in a typical swing gate system are: The leading edge of the gate & catch post. Zone 1 Zone 2 Area between the gate and hinge post. Zone 3 The arc of the gate or gate path. Zone 4 The space between the gate when open and any obstruction such as fence, wall, landscaping, etc.

  • Page 42: Accessories

    Accessories Wireless Keypad PUK code__________ Part Number 050500 Metal Wireless Keypad PUK code__________ Part Number 050550 This tamper-resistant, weatherproof, programmable Wireless Keypad can be mounted outside your gate and offer convenient access without having to carry a transmitter. Terms to understand: Access Code –...
  • Page 43 Programming Master Password Back to Factory Default: (11111) 1. Enter “11111”. 2. Press “8” (long beep). 3. Enter PUK code. (PUK must be 5 digits). 4. Press “8”. 5. Enter PUK code to confirm. 6. Press “8” (2 beeps) Master password reset complete. Programming the Keypad for Operation Create Access Code: (Code you use to operate the gate) 1.
  • Page 44 Learning Keypad to Receiver: Create Communication with Receiver Relay 1: (Security Code/Dip Switches) For open, close, stop functions. 1. Carry keypad to receiver location for programming. 2. Enter the Access Code for relay 1 on the keypad and continue to press the last key entered (red light blinks).
  • Page 45 For Dual Gates, see Gate Delay Feature Section 20, pg 32. Magnetic Gate Lock (Non-USAutomatic product) Not suitable for solar charged systems. Suitable for AC charged systems. To activate the magnetic lock delay circuit, turn DS2 switch 2 on. Connect the negative (12vdc-) wire from the magnetic gate lock to J1 Common Gnd terminal.
  • Page 46 7 Day Timer (Solar friendly device) Part Number 550015 The optional 7 day timer can be used to open the gate at a preset time and if the auto close feature of the gate operator is being used the gate can then close automatically at a preset time.
  • Page 47 The photo eye must be wired as shown and the correct dipswitches must be turned on for the PEPM software to work correctly. Detailed instructions are below with illustration. Connect jumper wire from J2 pin 1 to the left “Photo Eye / Security Shunt” terminal Connect photo eye power +12 vdc to the right “Photo Eye / Security Shunt”...
  • Page 48 Programming is identical to transmitter programming. Installation hardware is included. Compatible with all USAutomatic receivers. 2 Button LCR Transmitter Part Number 030210 Standard Transmitter for all USAutomatic operators Operating Frequency 433.92 MHz 4 Button LCR Transmitter Part Number 030212 Operating Frequency 433.92 MHz...
  • Page 49 12/24 Receiver Part Number 030207 - Ideal for all brands of gate operators powered by AC. Not recommended for solar applications. - Dual channel normally open contacts. - Two relays - Primary relay momentary, secondary relay has momentary or latching mode. External Reset Button Part Number 630060 Plugs into Patriot Control Board and provides an external...
  • Page 50 Troubleshooting Guide Introduction The Patriot control board is equipped with three unique features to assist in troubleshooting a gate system. 1. The first and most helpful is the series of LED indicating lights. These lights will help to identify problems with the actuator limit switches and all control circuits. To use the indicators, press and hold the “LED Indicator”...
  • Page 51 Terms and Definitions LED -Light Emitting Diode - small red lights on control board. Control board - Located inside the control box in the upper right corner. Receiver - Located inside the control box on the left side - coax cable connected to it. Remote/Transmitter - Hand held unit with 2 buttons, used to operate the gate, sends signal to receiver when button is pressed.
  • Page 52 Summary of Syptoms Included in This Guide 1. Single gate will not operate. 2. Dual gate will not operate. 3. Single or Dual gate opens or closes slowly. 4. Gate will not automatically close. 5. Gate begins to open or close, but stops and reverses after a couple of seconds. 6.
  • Page 53 1. Remove control box cover locate the “Open/Close Command” push button and press it to operate the gate. not operate: (Patriot I) 2. Press the “Reset” push button located above the “Open/Close Command” button, then push the “Open/Close command” push button to operate the gate.
  • Page 54 2. My dual gate will not 1. Follow steps 1 through 6 above. operate. (Patriot II) 2. Disconnect the actuator connectors plugged into the control board Gate 1 and Gate 2 (X1 and X2). Then locate the DS1 dipswitches on the control board.
  • Page 55 Not likely on AC charged system. Verify that charger is working correctly and inspect charger and wires for damage. NOTE: The USAutomatic charger does not output any voltage or current when disconnected from the battery. You cannot check charger by disconnecting from battery and measuring voltage output.
  • Page 56 4. My gate will not NOTE: If DS1 switch 1 is on and switch 2 is off then the gate should automatically close from any position. If switch 2 is also on automatically close the gate will only automatically close if the “Retract Limit” LED (both “open limit”...
  • Page 57 6. Single Gate opens 1. This is most likely caused by an incorrect limit switch adjustment. The limit switch adjustments are located on the bottom of the or closes correctly, actuator motor housing, behind the removable rubber plug. Locate then immediately the limit switch adjustment screws and determine which one needs reverses direction.
  • Page 58 8. Control board 15 1. Fuses blow primarily for one reason, the gate cannot move. Causes might be something keeping the gate from moving, the gate is trying amp fuse blows to move in the wrong direction due to incorrect limit switch setting or when Open/Close there might be a wiring problem.
  • Page 59 9. Transmitter will not 1. Open the control box and locate the Patriot control board. Locate the “LED Indicator” push button and the “Push Button Input” LED. Push operate the gate. and hold the “LED indicator” push button, then press the transmitter (LCR radio equipment button and observe the “Push Button Input”...
  • Page 60 1. The first thing to check is the accessory wiring. The accessory needs 10. Photo-eye, safety power (+12 vdc) wired to battery positive terminal or to J2 pin 1 on loop or other safety the Patriot control board. It also needs ground, which can be wired accessory will not to the battery or to J2 pin 2 or 7 on the Patriot control board.

  • Page 61: Troubleshooting

    12. Gate opens using 1. The problem is most likely the programming of the LCR receiver (P2 relay is programmed to latch mode) transmitter, but will not close using 2. On the Patriot control board locate press and hold the “LED transmitter.
  • Page 62 14. Charger / Charge 1. This indicated that the battery is not connected to the charger / charge controller. controller “External Power or Solar 2. Verify that the 2 wire harness going to the battery is connected to the Power Light & battery and also connected to the charger / charge controller.
  • Page 63 AC charged system where the charger has power connected to it continually. AC Charged Systems ONLY A. If your system is equipped with the USAutomatic charger / charge controller part # 520007 and is AC charged (not solar) verify the charger / charge controller is properly working. The “external Power”...
  • Page 64 4. If the solar panel DC voltage checks good and the “solar power” light does not come ON when connected to the charger / charge controller then it is bad, replace with USAutomatic part # 520007. 17. Charger / 1. Battery is not connected to the charger / charge controller.

  • Page 66: Appendix

    6 watt solar panel installation. If additional panels are installed additional cycles will be available. Model Type REGION 1 REGION 2 REGION 3 Patriot I Single Gate 22 cycles per day 36 cycles per day 65 cycles per day Patriot II Dual Gate 11 cycles per day...

  • Page 67: Extending Charge Device Location

    Extending Charge Device Location (AC or Solar) If charge device cable needs to be extended to reach the charge controller use “Patriot Charge Cable Extension Pigtails” Part Number 630038 (see figure). These DC plug pigtails connect to each end of a customer provided extension cable.

  • Page 68: Charge Controller

    CHARGE CONTROLLER L.E.D. DESCRIPTIONS EXTERNAL POWER ADAPTOR - Illuminates continuously while power from A.C. Power Supply Adaptor is sensed. SOLAR PANEL - Illuminates continuously while power from Solar Panel is sensed. DETECTION - If illuminated for longer than 3 seconds check connection on battery. CHARGING - Continuous or flashing indicates charging –...
  • Page 69 POSSIBLE REMEDIES TO CHARGE CONTROLLER ‘FAILURES’ WRONG BATTERY VOLTAGE Charger connected to a 24v battery. Reconnect to a battery rated at 12Vdc. REVERSE BATTERY Check and correct any reverse battery. CONNECTION THERMAL RUNAWAY Old Battery - cells, inside battery, age differently. During CONDITION charging, and over the course of many years of operation, OR, many battery discharges to levels beyond 100%...

  • Page 70: Warranty

    Patriot Swing Gate Operator LIMITED WARRANTY USAutomatic, LTD warrants this product to be free of defects in materials for a period of 3 YEARS following purchase USAUTOMATIC, LTD will repair or replace the product free of charge, including parts, shop labor, return shipping and handling.
  • Page 72 © USAutomatic, LTD, 2015 rev. A All rights reserved. No part of this may be reproduced by any means without the expressed written consent of the publisher. PROUDLY MADE IN THE USA www.usautomatic.com...

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