USAutomatic PATRIOT RSL Installation & Owner's Manual
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USAutomatic PATRIOT RSL Installation & Owner's Manual

Vehicular slide gate operator
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Installation/Owners Manual
PATRIOT RSL
Vehicular Slide Gate Operator
Heavy Duty
Battery Powered
Solar or AC Charged

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Summary of Contents for USAutomatic PATRIOT RSL

  • Page 1 Installation/Owners Manual PATRIOT RSL Vehicular Slide Gate Operator Heavy Duty Battery Powered Solar or AC Charged...
  • Page 2 WARNING TO REDUCE THE RISK OF INJURY OR DEATH 1. READ AND FOLLOW ALL INSTRUCTIONS 2. Study the entire Safety Section paying particularly close attention to the entrapment zones and be aware of these areas not only during use but also during any adjustments to the unit. 3.
  • Page 3 A monitored external entrapment device is required for UL compliant installation per UL325. All USAutomatic control boards can identify the following external entrapment devices: 1. Contact edge 10K resistor presence 2. Photo Eye N/C contact switching PLEASE READ THE ENTIRE MANUAL CAREFULLY PRIOR TO INSTALLATION.
  • Page 4 USAutomatic control boards utilize Type A (Inherent entrapment protection system) as the first entrapment protection means identified. This is designed into the control boards for all USAutomatic operators. The second entrapment identified must be a monitored Type B1 or Type B2 device that is UL325 compliant and monitored.

  • Page 5: Entrapment Zones

    ENTRAPMENT ZONES The illustrations below are a guide to help identify entrapment areas for slide gate installations that must be protected. Other entrapment areas may exist and must be identified by the installer and protected by the appropriate monitored entrapment protection device for the situation. Zone 1 - Leading edge of gate where it meets a stop post, 2nd gate or other immovable object.

  • Page 6: Table Of Contents

    The Patriot RSL Solar Charged System ..................52 Extending Charge Device Location ....................53 C. Charge Controller .......................... 54 D. Patriot RSL Brake Inspection and Removal .................. 55 Installing Patriot RSL Control Board part # 500002 in Pre Jan. 12, 2016 operators ..... 56 WARRANTY ........................

  • Page 7: Safety Installation Information

    • Loose clothing can get caught in chain and sprockets resulting in bodily harm. MONITORED ENTRAPMENT DEVICES USAutomatic designs all control boards with monitored entrapment device inputs. USAutomatic recommends installation of monitored UL325_2016 listed external entrapment devices for all installations. This is required for a compliant UL325_2016 installation.

  • Page 8: Patriot Rsl Parts Inventory

    PARTS INVENTORY All Operators include: Operators purchased with LCR Radio Controls include: 2 Button Transmitter Part # 590010 Slider Frame Part # 030210 Part # 590020 Slider 2 per Cover Part # 500002 Control Board LCR Radio Receiver and Wire Harness Part # 030205 Emergency Release 1 per...

  • Page 9: Patriot Rsl Hardware Inventory

    HARDWARE INVENTORY BRACKETS #41 Master Link Chain Bolt Bracket Part # 640020 Part # 570010 4 per 2 per 1/4” x 1” Bolt 1/2” Chain Bolt Part # 620012 Part # 570020 4 per 2 per 1/4” SAE Washer 1/2” Adjustment Nuts Part # 620013 Part # 620070 4 per...

  • Page 10: Preparation And Overview

    Since the gate is a major component of the system, great care and concern must be given to the gate design. USAutomatic, LTD is not responsible for any damage to a gate on which the gate operator is installed. A poorly installed or misadjusted gate could be damaged. It is the responsibility of the installer to verify proper gate installation prior to operator installation.
  • Page 11 All weight bearing exposed rollers 8 ft (2.44 m), or less, above grade shall be guarded or covered. Positive stops shall be required to limit travel to the designed fully open and fully closed positions. These stops shall be installed at either the top of the gate, or at the bottom of the gate where such stops shall horizontally or vertically project no more than is required to perform their intended function.
  • Page 12 Operator Illustration and Descriptions TOP VIEW RSL Limit Assy PN 590070 RSL Wire Harness RSL Limit Nut Kit PN 590060 (Threaded Sleeve, 2 Limit Nuts) RSL Limit Switch PN 590057 PN 590050 Pillow Block Bearings Gear Motor PN 580040 PN 510201 Safety Disk 1”...

  • Page 13: Mounting Site Review

    Mounting Site Review Review the following items prior to installation and predetermine the solution to any problems which may exist: 1. Will the unit open the gate by sliding to the left or the right? Standing on the inside of the property looking out, an operator installed to the left of the drive is a left hand installation, an operator installed to the right is a right hand installation.

  • Page 14: Mounting Operator

    Mounting Operator PAD MOUNT The operator base has four pre drilled holes and four access holes, which are covered with press in hole plugs. These holes are sized to accommodate ½ anchor bolts and the plugged hole will accept a standard size ¾ inch socket. Keep the operator parallel with the gate while securing.

  • Page 15: 2A. Post Mount Installation

    Post Mount Installation POST SPECIFICATIONS Steel post is an optional mounting method. The operator is designed to handle a 4-inch round or square thick wall post. The operator can be installed directly onto the post or a steel frame can be constructed on the top of post.

  • Page 16: 2B. Pad Mount Installation

    Pad Mount Installation CONCRETE PAD CONSTRUCTION The mounting foundation must be very stable and of sufficient strength to prevent any movement. Mounting site must be clear of flooding. TOP VIEW 4 inch minimum 24 inch minimum 20 inch minimum 24 inch minimum 28 inch minimum Illustration shown is for dirt surface area.

  • Page 17: Install Chain Brackets To Gate

    Install Chain Brackets to Gate With the operator securely mounted, use the following procedure to locate and install gate brackets to gate ends. Install the chain adjustment bolt into the chain bracket as shown. ½” Nut (2 Plcs) Slide the gate fully open. Using the diagram below locate the correct position for the gate bracket.

  • Page 18: Install Patriot Control Board

    Install Patriot Control Board Part # 500002 Remove Patriot Control Board from cardboard package and mount on nylon standoffs. Push lightly at each corner to lock board in place. *Installing part # 500002 in pre 2016 system see appendix D page 56. Installing Receiver, Smart Charger / Charge Controller, and Entrapment Siren a.

  • Page 19: Installing Power Source

    Installing the Power Source (AC or Solar) The USAutomatic smart charger / charge controller can be powered by a low voltage transformer (120vac in / 18vac output) part # 520004 or Solar panel 6 watt (17.2vdc load voltage) part # 520025.

  • Page 20: Installing Monitored Entrapment Protection Devices

    USAutomatic control boards utilize Type A (Inherent entrapment protection system) as the first entrapment protection means identified. This is designed into the control boards for all USAutomatic operators. The second entrapment identified must be a monitored Type B1 or Type B2 device that is UL325 2016 listed.

  • Page 21: 11B. Monitored Contact Edge (Type B2) Installation

    Monitored Contact Edge (Type B2) Installation for Entrapment Protection ONLY. Connect wires per the table below: All wiring should be done with power disconnected from control board. Contact Edge wiring for Entrapment Device Protection Contact Edge Connections Patriot Control Board Connections N/O connection J2 pin 6 Common...

  • Page 22: Patriot Control Board Information

    Patriot RSL Control Board Information The Patriot RSL control board is capable of operating two gates. If your installation is a single gate you can operate the gate on the Gate 1 or Gate 2 connector. Set control switch “ON” for the connector being used.
  • Page 23 J2 Terminal Description The accessory connector is a plug which can be removed from the control board for ease of wiring and troubleshooting purposes. J2 Terminal Place finger below connector and pull out to remove. Terminal +12 vdc Output (Maximum current output 1.5 amp - 1500 milliamps) Common Ground Input -12 vdc Push Button Input...
  • Page 24 DS1 Function Dip Switches ON - Down on right OFF - Down on left Switch Setting Factory Settings are shown in bold type Automatic Close Timer Enable Timer to close is activated (Not recommended unless safety devices are installed) Timer to close is disabled Timer to Close Function Timer to close activates only if open limit is activated...
  • Page 25 DS2 Function Dip Switches DS2 Switches ON - Down on right OFF - Down on left Switch Setting Factory Settings are shown in bold type Solenoid Lock Enable / To enable one of the following functions: Gate in Operation Indicator / •...

  • Page 26: Control Board Dipswitch Setting Verification

    Optional Soft Stop for Open or Close Position The Patriot RSL control board is equipped with a selectable soft stop feature for open, close or both directions, if desired. Understanding how this feature operates is required before turning ON any control switches or possible control board or gate damage may occur.

  • Page 27: Operating Gate For The First Time

    Operating Gate for the First time Before operating the gate for the first time please verify the following items: 1. Verify that all dipswitches are set correctly for the installation using chart on page 24 step 15. 2. Pull manual release knob and slide gate in mid travel position. 3.

  • Page 28: Sensitivity Adjustment And Entrapment Alarm

    Sensitivity Adjustment and Entrapment Alarm The Patriot control board has 2 sensitivity adjustment dials located in the upper left corner of the control board. These adjustments control the amount of current the control board will allow the motor to draw from the battery to operate your gate.

  • Page 29: Verifying Monitored Entrapment Protection Devices Operation

    Verifying Monitored Entrapment Protection Devices Operation Verifying Monitored Photo Eye (Type B1) Entrapment device Operation Only: Operate the gate and verify entrapment protection devices are working properly. Use the table below to determine correct operation. Type B1 - Photo Eye 2 Entrapment - N/C input J2 pin 8 If DS1 switch 8 is OFF this input is ignored.

  • Page 30: Programming Transmitter And Receiver

    Programming Transmitter and Receiver Operating frequency 433.92 MHz. Receiver can store up to 42 unique transmitter dipswitch code settings. Transmitter Setup: (It is recommended that the dipswitch code be changed from the default factory setting) 1. Open the battery compartment door and locate the dipswitches. 2.

  • Page 31: Install Safety Signs

    Erasing Single Transmitter from Receiver Memory: The dipswitch settings of the transmitter to be deleted must be known. If known follow the steps below. 1. Set the dipswitches in a transmitter to match the switch settings of the transmitter code to delete. 2.

  • Page 32: Install Cover

    Install Cover Install Emergency release access cover as shown here. Install cover and secure in place using the 4 provided 1/4 inch bolts and washers. Slide locking bar through slot in front cover. Emergency Manual Release Remove lock and rotate emergency manual release cover to the up position.

  • Page 33: Periodic Service

    PERIODIC SERVICE All gate operators require periodic checking and adjustments of the control mechanism for force (load), speed and sensitivity. Monitored protection devices need to be checked at least once a month for proper operation. Periodic checking is also advised for the following: 1.

  • Page 34: Accessories

    Accessories Wireless Keypad PUK code__________ Part Number 050500 Metal Wireless Keypad PUK code__________ Part Number 050550 This tamper-resistant, weatherproof, programmable Wireless Keypad can be mounted outside your gate and offer convenient access without having to carry a transmitter. Terms to understand: Access Code –...
  • Page 35 NOTE: The Master Password is NOT an access code. This is a MASTER programming code used to access the programming of the keypad. It is not used to operate the gate. Programming New Master Password: Once created record here for reference __________ 1.
  • Page 36 Learning Keypad to Receiver: Create Communication with Receiver Relay P1: (Security Code/Dip Switches) For open, close, stop functions. 1. Carry keypad to receiver location for programming. 2. Enter the Access Code for relay 1 on the keypad and continue to press the last key entered (red light blinks).
  • Page 37 J1 Solenoid Lock terminal. Magnetic Gate Lock (Non-USAutomatic product) Not suitable for solar charged systems. Suitable for AC charged systems. To activate the magnetic lock delay circuit, turn DS2 switch 2 on. Connect the negative (12vdc-) wire from the magnetic gate lock to J1 Common Gnd terminal.
  • Page 38 Part Number 550010 - wired Part Number 550011 - battery Part Number 550014 - metal photo eye Wiring Photo Eye to Patriot RSL Control board (Control Board part #500002 only) Photo eyes are recommended for all systems. This provides protection against the gate closing on objects that may be in the gate path.
  • Page 39 Installing Photo Eye For Vehicular Protection Only The photo eye must be wired as shown and the correct dipswitches must be turned on for the PEPM software to work correctly. Detailed instructions are below with illustration. NOTE: Monitored UL325 photo eye installation instructions refer to page 18 step 11a. 1.
  • Page 40 Garage Door Receiver Part Number 030214 The receiver provided with the Patriot RSL gate operator operates at 433 MHZ and might or might not be compatible with your garage door. If receiver frequency is not compatible the optional “Garage Door Receiver kit”...
  • Page 41 - Standby current consumption 15ma. External Reset Button Part Number 630060 Plugs into Patriot RSL Control Board and provides an external system reset option. (not waterproof) Charge Cable Extension Pigtails Part Number 630038 Provides easy splicing of charging device cable. Works with AC Transformer and Solar Panel.
  • Page 42 Troubleshooting Guide Introduction The Patriot control board is equipped with three unique features to assist in troubleshooting a gate system. 1. The first and most helpful is the series of LED indicating lights. These lights will help to identify problems with the actuator limit switches and all control circuits. To use the indicators, press and hold the “LED Indicator”...
  • Page 43 Terms and Definitions LED - Light Emitting Diode - small red lights on control board. Control board - Refers to Patriot control board. Receiver - Located on top shelf of the operator. Remote/Transmitter - Hand held unit with 2 buttons, used to operate the gate, sends signal to receiver when button is pressed.
  • Page 44 Summary of Syptoms Included in This Guide Single gate will not operate. Dual gate will not operate. My single or Dual gate will not operate.Monitored entrapment devices are installed. Emergency release knob cannot be pulled. My gate opens/closes slowly. My Gate will not automatically close. Gate begins to open or close, but stops and reverses after a couple of seconds.
  • Page 45 1. My single gate will 1. Remove control box cover locate the “Open/Close Command” push button and press it to operate the gate. not operate: (Patriot I) 2. Press the “Reset” push button located above the “Open/Close Command” button, then push the “Open/Close command” push button to operate the gate.
  • Page 46 Photo Eye N/C contact monitoring - 1. Verify that DS1 dip switch 10 is ON press down on the right hand side. 2. Verify that dip switch DS1 switch 8 (photo eye monitor) is ON press down on the right hand side. 3.
  • Page 47 Not likely on AC charged system. Verify that charger is working correctly and inspect charger and wires for damage. NOTE: The USAutomatic charger does not output any voltage or current when disconnected from the battery. You cannot check charger by disconnecting from battery and measuring voltage output.
  • Page 48 5. My gate will not NOTE: If DS1 switch 1 is on and switch 2 is off then the gate should automatically close from any position. If switch 2 is also on the automatically close gate will only automatically close if the “retract limit” for right hand installation or “extend limit”...
  • Page 49 7. Gate opens or 1. Gate is opening or closing to far identify the limit switch which is out of adjustment and adjust so that gate stops earlier. The limit closes correctly, switches are located on the limit plate assembly on top of the then immediately operator.
  • Page 50 10. Photo-eye being 1. The first thing to check is the accessory wiring. The accessory needs power (+12 vdc) wired to battery positive terminal or to J2 pin 1 on used for vehicular the Patriot control board. It also needs ground, which can be wired protection will not to the battery or to J2 pin 2 or 7 on the Patriot control board.

  • Page 51: Troubleshooting

    12. Gate opens using 1. The problem is most likely the programming of the LCR receiver (P2 relay is programmed to latch mode) transmitter, but will not close using 2. On the Patriot control board locate press and hold the “LED transmitter.
  • Page 52 AC charged system where the charger has power connected to it continually. AC Charged Systems ONLY A. If your system is equipped with the USAutomatic charger / charge controller part # 520006 and is AC charged (not solar) verify the charger / charge controller is properly working. The “external Power”...
  • Page 53 4. If the solar panel DC voltage checks good and the “solar power” light does not come ON when connected to the charger / charge controller then it is bad, replace with USAutomatic part # 520006. 16. Verifying Charge 1. Disconnect the black lead from the battery.

  • Page 54: Appendix

    AC power needed for the transformer. The Patriot RSL gate operator is designed to provide enough cycles a day for most installations without needing more than one solar panel. Care must be taken to ensure the solar panel has full sun throughout the day;...

  • Page 55: Extending Charge Device Location

    Extending Charge Device Location (AC or Solar) If charge device cable needs to be extended to reach the charge controller use “Patriot Charge Cable Extension Pigtails” Part Number 630038 (see figure). These DC plug pigtails connect to each end of a customer provided extension cable.

  • Page 56: Charge Controller

    CHARGE CONTROLLER L.E.D. DESCRIPTIONS EXTERNAL POWER ADAPTOR - Illuminates continuously while power from A.C. Power Supply Adaptor is sensed. SOLAR PANEL - Illuminates continuously while power from Solar Panel is sensed. DETECTION - If illuminated for longer than 3 seconds check connection on battery. CHARGING - Continuous or flashing indicates charging –...

  • Page 57: Patriot Rsl Brake Inspection And Removal

    Patriot RSL Brake Inspection and Removal 1. Loosen the plastic cable strain relief nut. 2. Remove the 2 screws holding the back plate on. 3. Remove the back plate pushing the cable into the strain relief nut as you slide the plate away.

  • Page 58: Installing Patriot Rsl Control Board Part # 500002 In Pre Jan. 12, 2016 Operators

    Shut down Shut down Require reset before normal operation Require reset before normal operation resumes resumes Important: USAutomatic strongly recommends that all pre-2016 systems be upgraded to the current UL325 standard to provide maximum protection against entrapment.

  • Page 59: Warranty

    USAUTOMATIC, LTD will repair or replace the product free of charge, including parts, shop labor, return shipping and handling to customer. The Patriot RSL control board warranty is for a period of 5 years. It does not cover damage caused by weather, natural disasters or severe acid damage from a battery.
  • Page 60 (800) 878-7829 USAutomaticGateOpeners.com...

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