Grizzly G0548Z Owner's Manual
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Grizzly G0548Z Owner's Manual

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MODEL G0548Z/G0548ZP
G1028Z2/G1029Z2/G1029Z2P
DUST COLLECTOR
OWNER'S MANUAL
(For models manufactured since 9/11)
G0548Z
G1028Z2/G1029Z2
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly G0548Z

  • Page 1 MODEL G0548Z/G0548ZP G1028Z2/G1029Z2/G1029Z2P DUST COLLECTOR OWNER'S MANUAL (For models manufactured since 9/11) G0548Z G1028Z2/G1029Z2 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 6: ACCESSORIES ......34 SECTION 7: MAINTENANCE ......36 SECTION 1: SAFETY ........7 SECTION 8: SERVICE ........38 SECTION 9: WIRING ........40 SECTION 2: POWER SUPPLY ...... 10 SECTION 3: SETUP ........14 SECTION 10: PARTS ........

  • Page 4: Introduction

    INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com...

  • Page 5: Components And Terminology

    Components and Terminology G1028Z2, G1029Z2/Z2P G0548Z/ZP To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Figure 1.
  • Page 6 MODEL G0548Z, G0548ZP, G1028Z2, G1029Z2, G1029Z2P DUST COLLECTORS Model Number G0548Z/G0548ZP G1028Z2 G1029Z2/G1029Z2P Product Dimensions Shipping Dimensions Carton 1 Carton 2 Electrical...
  • Page 7 Model Number G0548Z/G0548ZP G1028Z2 G1029Z2/G1029Z2P Main Motor Operation Information Bag Information Impeller Information...
  • Page 8 Model Number G0548Z/G0548ZP G1028Z2 G1029Z2/G1029Z2P Construction Other...

  • Page 9: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
  • Page 10 WEARING PROPER APPAREL. FORCING MACHINERY. NEVER STAND ON MACHINE. HAZARDOUS DUST. STABLE MACHINE. USE RECOMMENDED ACCESSORIES. HEARING PROTECTION. UNATTENDED OPERATION. REMOVE ADJUSTING TOOLS. MAINTAIN WITH CARE. INTENDED USAGE. CHECK DAMAGED PARTS. AWKWARD POSITIONS. MAINTAIN POWER CORDS. CHILDREN & BYSTANDERS. GUARDS & COVERS. EXPERIENCING DIFFICULTIES.

  • Page 11: Additional Safety For Dust Collectors

    Additional Safety for Dust Collectors INTENDED USE. SUSPENDED DUST PARTICLES AND IGNITION SOURCES. AVOIDING SPARKS. HAZARDOUS DUST. WEAR A RESPIRATOR. OPERATING LOCATION. IMPELLER HAZARDS. FIRE SUPPRESSION. STATIC ELECTRICITY. DISCONNECTING POWER SUPPLY. EMPTYING DUST. REGULAR CLEANING. DUST ALLERGIES.

  • Page 12: Section 2: Power Supply

    SECTION 2: POWER SUPPLY Availability Circuit Information For your own safety and protection of property, consult an electrician if you are Electrocution, fire, unsure about wiring practices or electrical equipment damage may codes in your area. occur if machine is not correctly grounded and Note: The circuit requirements listed in this man- connected to the power...
  • Page 13 DO NOT connect to power until instructed later in this manual. Nominal Voltage ........120V Cycle ............60 Hz Circuit Requirements for G0548Z/ Phase ........... Single-Phase G0548ZP/G1029Z2/G1029Z2P Circuit Rating ........15 Amps Nominal Voltage ........240V Plug/Receptacle ......
  • Page 14 G1028Z2 Circuit Requirements for Extension Cords 240V Operation Voltage Conversion Nominal Voltage ........240V Cycle ............60 Hz Phase ........... Single-Phase Circuit Rating ........15 Amps Plug/Receptacle ......NEMA 6-15 For 240V operation: Minimum Gauge Size ......14 AWG Maximum Length (Shorter is Better)..50 ft. GROUNDED 6-15 RECEPTACLE 6-15 PLUG...
  • Page 15 Voltage Conversion (G1028Z2 Only) Figure Page 42 IMPORTANT: If the diagram included on the motor conflicts with the one on Page 42, the motor may have changed since the manual was printed. Use the diagram included on the motor junction box cover instead. Items Needed Figure 6.

  • Page 16: Section 3: Setup

    SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with Description the controls and opera- tions before starting the machine! Unpacking Wear safety glasses dur- ing the entire setup pro- cess! please call us immediately...
  • Page 17 Box 2: (Figure 8) G0548Z/G0548ZP Inventory Box 1: (Figure 7) Figure 8. NOTICE If you cannot find an item on this list, care- fully check the machine and the packaging materials. Some of these items may be pre- installed for shipping or become misplaced during unpacking.
  • Page 18 G1028Z2/G1029Z2/ G1029Z2P Inventory Box Components: Not Shown: Figure 9. G1028Z2/G1029Z2/G1029Z2P inventory. NOTICE If you cannot find an item on this list, care- fully check the machine and the packaging materials. Some of these items may be pre- installed for shipping or become misplaced during unpacking.

  • Page 19: Site Considerations

    Site Considerations G0548Z/G0548ZP Assembly Floor Load Machine Data Sheet To assemble your dust collector: Placement Location Figure 11 Figure 10 Figure 11. Figure 12 Figure 10. Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop...
  • Page 20 Figure 13 Figure 15 Figure 13. Figure 14 Figure 15. Figure 16 Figure 14. Figure 16. Figure 16...
  • Page 21 Figure 17 Figure 19 Figure 18 Figure 19. Figure 17. Figure 20 Figure 18. Figure 20.
  • Page 22 G1028Z2/G1029Z2/ G1029Z2P Assembly Figure 20 To assemble your machine: Figure 21 Figure 23 Figure 21. Figure 23. Figure 22 Figure 24 Figure 22. Figure 24.
  • Page 23 Figure 25 Note: When connecting parts that have a gas- ket applied to the mounting surface, always Figure 27 tighten the fasteners in a crisscross man- ner to ensure the gasket does not become crimped and the seal compromised. Figure 27. Note: The collector attaches to each sup- port bracket.
  • Page 24 Figure 29 Figure 31. Figure 32 Figure 29. Figure Figure 31 Figure 32. Figure 33 Figure 30. Figure 33.

  • Page 25: Power Connection

    Power Connection Figure 34 . Figure 34. Figure 35 Connecting Power Note: DO NOT force the clamp, If it is too tight, choose the next notch over, then clamp it in place. Figure 35. Installing the lower bag. Figure 37. Connecting power. Disconnecting Power Figure 36 Figure 36.
  • Page 26 Test Run Figure 39 Figure 39. Troubleshooting Page 38 To test run the machine:...

  • Page 27: Section 4: Designing The System

    SECTION 4: DESIGNING THE SYSTEM Duct Material General Always guard against static electrical build up by grounding all dust col- lection lines. Plastic duct generates static electrical buildup that can cause fire or shock. Properly ground it to reduce this risk. Plastic Duct Dust Collection Basics.
  • Page 28 Metal Duct Flexible Duct Figure 41. Figure 42.

  • Page 29: System Design

    Sketch a Basic Duct Layout System Design Decide Who Will Design Figures Sketch Your Shop Layout GOOD Workshop Planner www.grizzly.com Workshop Planner Figure 44. Note: After you're finished, make sure to save your layout for later modification. Figure Figure 45. Figure 43.
  • Page 30 Machine Average Dust Port Size Determine Required CFMs Figure Figure 47. Figure Machine Approximate Dust Port Size Required CFM Figure 48. Figure 46.

  • Page 31: Determining Main Line Duct Size

    Determining Main Line Duct Size Figure Figure 50. Total CFM Branch Line Size Figure 49 Determining Branch Line Duct Size Figure 51. Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.

  • Page 32: Planning Drop Downs

    Planning Drop Downs Duct Approximate Approximate Dia. Static Pressure Static Pressure Loss Per Foot of Loss Per Foot Rigid Pipe of Flex Pipe Figure 52. Calculating Duct Resistance Fitting 90˚ 45˚ 45˚ 90˚ Dia. Elbow Elbow Wye(Y) Wye(Y) Figure 53. To calculate the static pressure of any given line in the system, follow these steps:...
  • Page 33 Additional Factors Static Pressure Accessories Figure 54. Note: Always account for a seasoned filter, so you don't end up with a system that only works right when the filter is clean. Main Line Branch Line Compile Materials List Elbows/Branches Additional Factors Accessories Total Static Pressure Loss ....

  • Page 34: System Grounding

    System Grounding Figure Figure 57 Figure Always guard against static electrical build up by grounding all dust collection lines. Figure 58...

  • Page 35: Section 5: Operations

    WE STRONGLY REC- OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

  • Page 36: Section 6: Accessories

    accessories SECTION 6: ACCESSORIES G5556—2.5 Micron Dust Bag Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for...
  • Page 37 H5293—4" Metal Duct Starter Kit H7215—4" x 5' Rigid Metal Flex Hose H5295—5" Metal Duct Starter Kit H7216—5" x 5' Rigid Metal Flex Hose H5297—6" Metal Duct Starter Kit H7217—6" x 5' Rigid Metal Flex Hose Figure 65. Metal Elbows Figure 62.

  • Page 38: Section 7: Maintenance

    SECTION 7: MAINTENANCE Always disconnect power Always wear a respirator to the machine before and safety glasses when performing maintenance. emptying the dust collection Failure to do this may bags on the dust collector. result in serious person- Sawdust may cause allergic al injury.

  • Page 39: Replacing Bags

    Replacing Bags Cleaning Canister Filter Figure 69 To replace the collection bag: Figure 69. NOTICE The use of compressed air or liquids to clean the canister filter will damage the filtration pleats of the filter. Use ONLY the cleaning handle or, if necessary, a soft brush to clean the inside of the canister filter.

  • Page 40: Section 8: Service

    SECTION 8: SERVICE Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Motor & Electrical...

  • Page 41: Dust Collector Operation

    Dust Collector Operation System Design Page 27 System Design Page...

  • Page 42: Section 9: Wiring

    SECTION 9: WIRING Note: Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label. Wiring Safety Instructions SHOCK HAZARD. WIRE/COMPONENT DAMAGE. MOTOR WIRING. MODIFICATIONS. CAPACITORS/INVERTERS. WIRE CONNECTIONS. CIRCUIT REQUIREMENTS.
  • Page 43 G0548Z/G0548ZP Wiring Diagram 240 VOLT MOTOR Figure 70 240V 6-15 Plug Ground (As Recommended) Figure 71. READ ELECTRICAL SAFETY ON PAGE 40!

  • Page 44: G1028Z2 Wiring Diagram

    G1028Z2 Wiring Diagram 120 VOLT (PREWIRED) 120V 5-15 Plug MOTOR (Prewired) 240V Ground 6-15 Plug (As Recommended) 240 VOLT (REWIRED) MOTOR Figure 72 Figure 73. READ ELECTRICAL SAFETY ON PAGE 40!
  • Page 45 G1029Z2/G1029Z2P Wiring Diagram 240 VOLT MOTOR Figure 74 240V Ground 6-15 Plug (As Recommended) Figure 75. READ ELECTRICAL SAFETY ON PAGE 40!

  • Page 46: Section 10: Parts

    SECTION 10: PARTS G0548Z/G0548ZP Main Breakdown Page 46 G0548ZP G0548Z...
  • Page 47 G0548Z Main Parts List PART # DESCRIPTION REF PART # DESCRIPTION P1028Z2001 CASTERS 21V2 P1030Z2015V2 PADDLE SWITCH V2.09.11 PFB01 FLANGE BOLT 5/16-18 X 1/2 T20543 COLLECTION BAG P1028Z2004 BASE PLATE P0548Z023 COLLECTOR SUPPORT PS06 PHLP HD SCR 10-24 X 3/8...

  • Page 48: H5783 Canister Filter Assembly

    H5783 Canister Filter Assembly REF PART # DESCRIPTION REF PART # DESCRIPTION PH5783001 CLEANING HANDLE PH5783015 SUPPORT TAB PB83M HEX BOLT M6-1 X 16 PN06M HEX NUT M5-.8 PH5783003 CANISTER FILTER PW06 FLAT WASHER 1/4 PH5783004 HEX SPINDLE PS68M PHLP HD SCR M6-1 X 10 PH5783005 THRUST BEARING 12 X 14 X 6 PH5783019...
  • Page 49 G1028Z2/G1029Z2 Main Breakdown Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
  • Page 50 G1028Z2 Main Parts List PART # DESCRIPTION PART # DESCRIPTION P1028Z2001 CASTER P1028Z2019 OUTLET PFB01 FLANGE BOLT 5/16-18 X 1/2 P1028Z2020 HOSE CLAMP 5" PK32M KEY 6 X 6 X 28 P1028Z2021 HOSE 5" P1028Z2004 BASE PLATE T20543 LOWER PLASTIC BAG PS06 PHLP HD SCR 10-24 X 3/8 P1028Z2023...
  • Page 51 G1029Z2P Main Breakdown...
  • Page 52 G1029Z2P Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P1028Z2001 CASTER P1028Z2020 HOSE CLAMP 5" PFB01 FLANGE BOLT 5/16-18 X 1/2 P1028Z2021 HOSE 5" PK28M KEY 7 X 7 X 29 T20543 LOWER PLASTIC BAG P1028Z2004 BASE PLATE P1028Z2023 COLLECTOR SUPPORT PS06...

  • Page 53: Warranty Card

    WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...

  • Page 55: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 56 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

This manual is also suitable for:

G1029z2G0548zpG1029z2pG1028z2

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