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Exmark Laser Z XS Operator's Manual

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For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
For Serial Nos.
600,000 & Higher
Part No. 109-5449 Rev. A
www.mymowerparts.com

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  • Page 1 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 For Serial Nos. 600,000 & Higher Part No. 109-5449 Rev. A www.mymowerparts.com...
  • Page 2 Replacements may be ordered through the engine manufacturer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its distributors and dealers, accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication.
  • Page 3 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.

  • Page 5: Table Of Contents

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 TABLE OF CONTENTS 1. SAFETY PAGE Safety Alert Symbol ..................1 Training ......................1 Preparation....................1-3 Operation ....................4-7 Maintenance & Storage ................7-8 Safety Signs ..................... 8-11 2. SPECIFICATIONS Model Numbers ................... 11 Engine ......................

  • Page 6: Safety Alert Symbol

    MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the proper use of the equipment.
  • Page 7 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.3.3 While mowing, always wear substantial footwear and long trousers. Do not operate equipment when barefoot or when wearing open sandals. 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders.
  • Page 8 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage.

  • Page 9: Operation

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.
  • Page 10 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning.
  • Page 11 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4.5 A Rollover Protection System (roll bar) is installed on the unit. WARNING POTENTIAL HAZARD ♦ There is no rollover protection when the roll bar is down. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning.

  • Page 12: Maintenance & Storage

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4.16 This mower was designed for one operator only. Keep all others away from mower during operation. 1.4.17 DO NOT mow with the discharge deflector raised, removed or altered unless there is a grass collection system or mulch kit in place and working properly.

  • Page 13: Safety Signs

    When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.6.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.6.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface.
  • Page 14 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO.109-1802 LOCATION: Behind Engine PART NO. 103-7491 Access Panel, LOCATION: LH Side on Top Front of above Relays Mower Deck PART NO. 109-2264 PART NO. 1-513748 PART NO. 98-5954 LOCATION: On Main Frame...
  • Page 15 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 103-0261 LOCATION: RH Front of Console PART NO. 103-3679 LOCATION: Right of Throttle Control on RH Fuel Tank PART NO. 1-403005 LOCATION: Left and Right Corners PART NO. 107-2102 of Mower Deck...

  • Page 16: Specifications

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 107-2112 LOCATION: Top Center of Floorpan PART NO. 103-2076 PART NO. 109-2263 PART NO. 109-1399 LOCATION: Top of Radiator LOCATION:Rear of Unit, near LOCATION: Front Center on Top Trim Plate LH & RH Sides...

  • Page 17: Cooling System

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.4.7 Safety Interlock System: PTO must be disengaged, brake engaged, and motion control levers out (neutral lock) to start engine. (It is not necessary for the operator to be in the seat to start the engine.) Operator must be in seat when PTO is engaged, brake is disengaged, or motion control levers are moved in or engine will stop.

  • Page 18: Tires & Wheels

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Drive Front Caster 2.9 TIRES & WHEELS Pneumatic (Air-Filled) Semi-Pneumatic Quantity Tread “Multi-Trac C/S” Smooth Size 26 x 12.00-12 13 x 6.50-6 Ply Rating Pressure 10 psi (90 kPa) 2.10 CUTTING DECK 2.10.1...

  • Page 19: Torque Requirements

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.11.4 Tread Width: (center to center of tires, widthwise) Drive Wheels Casters 60” Deck 41.9 in. (106.4 cm) 37.3 in. (94.7 cm) 66” Deck 45.9 in. (116.6 cm) 42.3 in (107.4 cm) 72”...
  • Page 20 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 2 MOTION CONTROL POSITIONS By moving both levers an equal amount forward or back from the neutral position the machine can be caused to move forward or backward in a straight line.
  • Page 21 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 IMPORTANT: Do not rotate the knob too far, as this may cause the machine to creep in neutral. Refer to section 4.2.13 for control linkage adjustment. 3.1.4 PTO Engagement Switch: Located on right fuel tank.

  • Page 22: Pre-Start

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.1.12 Coolant Temperature Gauge: Located at the front of the left fuel tank. The coolant temperature gauge monitors the temperature of the engine coolant. An engine overheating condition is indicated by the red area on the gauge and an alarm will sound (See Section 3.1.15).
  • Page 23 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 IMPORTANT: DO NOT crank the engine continuously for more then ten (10) seconds at a time. If the engine does not start, allow a 60 second cool- down period between starting attempts. Failure to follow these guidelines can burn out the starter motor.

  • Page 24: Transporting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.4 TRANSPORTING 3.4.1 Transporting a Unit: Use a heavy-duty trailer or truck to transport the machine. Lock brake and block wheels. Securely fasten the machine to the trailer or truck with straps, chains, cable, or ropes. Be sure that the trailer or truck has all necessary lighting and marking as required by law.

  • Page 25: Maintenance & Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 to trailer or truck. Steeper angles may also cause the unit to tip backward. If loading on or near a slope, position the trailer or truck so it is on the down side of the slope and the ramp extends up the slope.
  • Page 26 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Clean area around dipstick. Remove dipstick and wipe oil off. Reinsert the dipstick and push it all the way down into the tube. Remove the dipstick and read the oil level. If the oil level is low, wipe off the area around the oil fill cap, remove cap and fill to the “FULL”...
  • Page 27 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 a) Check the voltage of the battery with a digital voltmeter. Locate the voltage reading of the battery in the table below and charge the battery for the recommended time interval to bring the charge up to a full charge of 12.6 volts or greater.
  • Page 28 HOW TO AVOID THE HAZARD ♦ Always use Exmark blades, blade bushings, spring disc washers, and blade bolts and install them in the correct positions as shown.
  • Page 29 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Try to start with operator in seat, parking brake disengaged, PTO disengaged and motion control levers in the neutral lock position - starter must not crank. Try to start with operator in seat, parking brake engaged, PTO engaged and motion control levers in the neutral lock position - starter must not crank.
  • Page 30 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 base around the inner element before removing, so dirt does not get into the engine. DO NOT wash or use pressurized air to clean paper element or inner element. Reinstall elements. Position the cover so that the rubber dust ejector is pointing downward and secure with retaining clips.
  • Page 31 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.13 Change engine coolant: Service Interval: 4 years/4000 hours* – Dex-Cool© extended life coolant (orange color) * It is recommended to service at whichever interval happens first. Stop engine, wait for all moving parts to stop, and remove key. Machine must be positioned on level surface.
  • Page 32 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 b) Fill radiator with a 50/50 mix of water and Dex-Cool© coolant (as specified in Section 4.1.2), allowing some room (approximately 1/2” (12.7 mm)) for expansion. Add 50/50 coolant mix to overflow bottle on the left side of the engine as required to bring the level up to the indicator line on the bottle.
  • Page 33 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.16 Check condition of belts: Service Interval: 40 hrs. Stop engine, wait for all moving parts to stop, and remove key. Unhook seat latch and tilt seat up. Remove the air detector panel on front side of the engine compartment to check pump drive belt.
  • Page 34 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.18 Lubricate caster wheel hubs: Service Interval: Once Yearly Stop engine, wait for all moving parts to stop, and remove key. Remove caster wheel from caster forks. Remove seal guards from the wheel hub.
  • Page 35 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 c) Lubricate bronze bushings on each end of brake rod shaft with a spray type lubricant or a light oil (bushings are located to the inside of the flange bearings). 4.1.21 Lubricate motion control bronze bushings: Service Interval: 160 hrs.

  • Page 36: Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Check distance from bottom of slot in nut to inside edge of hole. Two threads (0.1”) or less should be showing. If more than two threads (0.1”) are showing remove nut and install washer (PN 1-523157) between hub and nut.
  • Page 37 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTE: When changing cutting height positions, always come to a complete stop and disengage the PTO. FIGURE 5 CUTTING HEIGHT POSITION Insert height adjustment pin into hole corresponding to desired cutting height and install hairpin cotter. See decal on the side of deck lift plate.
  • Page 38 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Check tire pressure in drive tires. Proper inflation pressure for tires is 10 psi (90 kPa). Adjust if necessary. Set anti-scalp rollers to top holes or remove them completely for this adjustment.
  • Page 39 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 front of each spring (clockwise will shorten the spring, counter-clockwise will lengthen the spring). Lock in position with jam nuts. NOTE: When above adjustments have been made, the front of the deck will be slightly lower than the rear of the deck.
  • Page 40 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 If adjustment is necessary, loosen the bolt securing the belt guide and make proper adjustment. Tighten hardware. FIGURE 9 BELT GUIDE POSITIONING 4.2.7 Brake Link Adjustment. Check to make sure brake is adjusted properly.
  • Page 41 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.2.8 Adjust Throttle Lever Tension. Stop engine, wait for all moving parts to stop, and remove key. Tension in throttle lever can be adjusted by adjusting the tightness of the lever pivot bolt, which is located under the console (See Figure 11).
  • Page 42 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.2.13 Motion control linkage adjustment. WARNING POTENTIAL HAZARD ♦ Engine must be running and drive wheels must be turning so motion control adjustment can be performed. WHAT CAN HAPPEN ♦ Contact with moving parts or hot surfaces may cause personal injury.
  • Page 43 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTE: The nut to the front of the unit on the RH rod has left-hand threads. FIGURE 13 MOTION CONTROL ADJUSTMENT Start engine. Brake must be engaged and motion control levers out to start engine.

  • Page 44: Waste Disposal

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5. WASTE DISPOSAL 5.1 MOTOR OIL DISPOSAL Engine oil and hydraulic oil are both pollutants to the environment. Dispose of used oil at a certified recycling center or according to your state and local regulations.
  • Page 45 NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark service dealer. IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

  • Page 46: Electrical Diagram

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 7. ELECTRICAL DIAGRAM - 41 - www.mymowerparts.com...

  • Page 47: Hydraulic Diagram

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 8. HYDRAULIC DIAGRAM - 42 - www.mymowerparts.com...

  • Page 48: Warranty

    This warranty extends only to replace or adjust any part manufactured by Exmark and found turf equipment operated under normal conditions. You by us (in the exercise of our reasonable discretion) to be...

  • Page 49: Evaporative Emission Control Warranty

    Manufacturing Company cannot deny warranty solely for the lack of receipts. As the equipment owner, you should however be aware that Exmark Manufacturing Company may deny you warranty coverage if your emission warranty parts have failed due to abuse, neglect, or improper maintenance or unapproved modifications.
  • Page 50 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SERVICE RECORD Date Description of Work Done Service Done By - 45 - www.mymowerparts.com...
  • Page 51 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 - 46 - www.mymowerparts.com...
  • Page 52 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT MICRO-MULCH SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) SNOW BLADE SUN SHADE...

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