Exmark LAZER Z 103-0656 Parts Manual
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Exmark LAZER Z 103-0656 Parts Manual

Exmark lawn tractor parts manual
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Summary of Contents for Exmark LAZER Z 103-0656

  • Page 2: Parts Plus Program

    UPS. Exmark bills the distributor for parts and shipping charges, where applicable. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance to the program.

  • Page 3: Table Of Contents

    READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Decal Group ...27-28 Electrical Diagram ...34-38 Electrical Group...29-33 Engine Deck Group ...18-24 Front Frame Group...9-10 Fuel Group ...12-14 Hydraulics Group...25-26 Main Frame Group ...11 Motion Control Levers ...17 Park Brake Group ...15-16...

  • Page 4: Deck Group

    Complete deck asy 323-6 Screw, 3/8-16 x 1 ... 4 103-1192 Asm,Jackshaft housing w/brgs…1 103-0865 Washer,disc spring ... 3 Use antiseize on bore of sheaves and bearings. Exmark red touch up spray paint - P/N 1-850337 Qty. Description Req'd. (LZ25KC524) (LZ23LKA524)

  • Page 5: Deck Group

    52” DECK GROUP...

  • Page 6: 60” Deck Group

    Screw. 5/16-18 x 1 ¼ ...1 323-6 Screw. 3/8-16 x 1 ...4 103-1192 Asm,Jackshaft housing w/brgs 1 103-0865 Washer,disc spring ...3 Exmark red touch up spray paint - P/N 1-850337 Use Pro-lock Nut Type (P/N 1-840022) on setscrews. Qty. Description Req'd.

  • Page 7: Deck Group

    60” DECK GROUP...

  • Page 8: 72” Deck Group

    Use antiseize on bore of sheaves and bearings. Use Pro-lock Nut Type (P/N 1-840022 .5 ml. tube) on setscrews. Exmark red touch up spray paint - P/N 1-850337 Cutter housing complete includes sheave, washer, and nut. Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B: A component used with Jackshaft Type A.

  • Page 9: Deck Group

    72” DECK GROUP...
  • Page 10 Washer, 7/8 SAE flat... 4 1-633096 Rod, deck lift... 2 Exmark red touch up spray paint - P/N 850337 Components are standard on Kohler 26 HP EFI units & all 72” decks, they are an optional kit for other models PN 103-0149.
  • Page 11 FRONT FRAME GROUP...

  • Page 12: Main Frame Group

    NOTE: If a Suspension Seat is installed on a Kawasaki liquid-cooled unit the stop/spacer must be turned around and re-installed with the slotted holes to the rear. Exmark black touch up spray paint - gloss black MAIN FRAME GROUP Qty.
  • Page 13 23 HP KAWASAKI and 23 & 25 HP KOHLER AIR-COOLED FUEL GROUP Ref. Part No. Description 303077 Clamp, fuel line ... 6 Kohler Part No. 2405002 Fuel Filter .. 1 Kawasaki Part No. 49019-7001 Fuel Filter 1 513762 Clip, loom .50 ... 2 303335 Plastic tie (large) ...
  • Page 14 KAWASAKI LIQUID-COOLED FUEL GROUP Ref. Part No. Description 1-513508 Cap, fuel tank ... 2 1-643017 Tank, fuel (RH)... 1 1-633967 Tank, fuel (LH) ... 1 103-1335 Fuel, line (27 HP only) ... 4 1-543456 Fuel line (23 HP) ... 3 1-543456 Fuel line (27 HP) ...
  • Page 15 KOHLER 26 HP EFI FUEL GROUP Ref. Part No. Description 1-643244 Tank, EFI Fuel (RH) ... 1 1-643243 Tank, EFI Fuel (LH) ... 1 1-643238 Fuel line, .31 x 24” ... 3 1-643277 Clamp, .31 I.D. Fuel Hose ... 10 321-4 Screw, Cap 1/4 –20 x 3/4 ...

  • Page 16: Park Brake Group

    Reference the picture on the next page to determine if your unit uses Park Brake Type A or B: A Component used with Park Brake Type A. A Component used with Park Brake Type B. Exmark black touch up spray paint - gloss black PARK BRAKE GROUP Qty.
  • Page 17 PARK BRAKE GROUP...

  • Page 18: Motion Control Levers

    Washer, 5/16 std ... 4 3290-357 Nut, whizlock 3/8-16... 8 3272-5 Pin, cotter 3/32 x 1/2... 2 1-808280 Pin, clevis 5/16 x 1 ... 2 3296-29 Nut, nyloc 5/16-18... 4 Exmark black touch up spray paint - gloss black Qty. Req'd.
  • Page 19 1-603402 Spring, mule idler ... 1 1-603496 Bushing, idler ... 2 1-603805 Pulley, idler ... 1 1-632468-03 Arm, idler ... 1 Exmark black touch up spray paint - gloss black Qty. Ref. Req'd. Part No. Description 1-633166 Pulley, idler... 1 1-633173 Belt, mule drive ...

  • Page 20: Air-Cooled Engine Deck Group

    Use Pro-Lock, Nut Type (P/N 840022, .5ml tube) on clutch bolt. The muffler for 23 & 25 HP Kohler units comes with the engine. For 23 HP Kawasaki air-cooled units only Exmark black touch up spray paint - gloss black Kohler Replacement Parts List (Refer to Engine Owner’s Manual) Description Kohler Part No.
  • Page 21 AIR-COOLED ENGINE DECK GROUP...
  • Page 22 Tank, Overflow (2.0 pts) ... 1 1-643131 Hose, .25 ID x 22.00" ... 1 1-643259 Elbow, 90deg ... 1 Replacement Engine Oil Filter - Kawasaki Part No. 49065-2078 Exmark black touch up spray paint – gloss black Qty. Ref. Req'd. Part No. 1-513645 1-643024-03 Bracket, Bottle...
  • Page 23 KAWASAKI LIQUID-COOLED ENGINE DECK GROUP...
  • Page 24 Bumper, rubber ... 2 3290-357 Nut, Whizlock 3/8-16... 10 1-633897-03 Rib, Top ... 2 Exmark black touch up spray paint – gloss black Hood only comes with black logo decal, side decals need to be ordered separately. Qty. Ref. Req'd.
  • Page 25 KAWASAKI LIQUID-COOLED ENGINE DECK GROUP (cont.)

  • Page 26: Hydraulic Group

    Use Pro-Lock, Nut Type (P/N 1-840022, 5 ml tube) on setscrews. Use Teflon pipe sealant on pipe threads in reservoir & filter head. Exmark black touch up spray paint - gloss black Use only for operation below 32 F (0 C) HYDRAULIC GROUP Qty.
  • Page 27 HYDRAULIC GROUP...

  • Page 28: Decal Group

    1-633462 Decal, Important ... 1 1-403005 Decal, Danger... 2 1-323540 Decal, Roller Mounting ... 1 1-643103 Decal, Exmark logo ... 1 1-643386 Decal, Exmark logo ... 1 1-303293 Decal, 2 Minute Cool ... 2 1-643401 Decal, Mercury Switch ... 1 1-643222 Decal, Belt Routing ...

  • Page 29: Decal Group

    DECAL GROUP...

  • Page 30: Kohler 23/25 Hp Air-Cooled Electrical Group

    KOHLER 23 & 25 HP AIR-COOLED ELECTRICAL GROUP Ref. Part No. Description 1-633652 Hold down-battery ... 1 103-0293 Battery-12V ... 1 1-543792 Wingnut, nyloc... 2 1-633307 Cable-battery (-) 40” ... 1 1-543391 Insulator-battery ... 1 1-800282 Screw, 5/16-18x7 ... 1 3256-2 Washer, 1/4 flat...
  • Page 31 KAWASAKI 23 HP AIR-COOLED ELECTRICAL GROUP Ref. Part No. Description 1-633652 Hold down-battery ... 1 103-0293 Battery-12V ... 1 1-543792 Wingnut, nyloc... 2 1-633307 Cable-battery (-) 40” ... 1 1-543391 Insulator-battery ... 1 1-800282 Screw, 5/16-18x7 ... 1 3256-2 Washer, 1/4 flat... 2 32128-20 Nut, 5/16-18 whizlock ...
  • Page 32 KAWASAKI 27 HP LIQUID-COOLED ELECTRICAL GROUP Ref. Part No. Description 103-0883 Harness-wiring... 1 1à 1-816001 Fuse-20 amp ... 1 1-816003 Fuse-30 amp ... 1 1-643275 Relay, 12V ... 3 1-803071 Screw, machine #10-24x1/2 2 3296-2 Nut, nyloc #10-24 ... 6 1-543393 Insulator, solenoid + ...
  • Page 33 KAWASAKI 23 HP LIQUID-COOLED ELECTRICAL GROUP Ref. Part No. Description 1-643095 Harness-wiring ... 1 1à 1-633833 Switch, fan-thermal ... 1 1-816003 Fuse-30 amp ... 2 1-643275 Relay, 12V ... 2 1-803071 Screw, machine #10-24x1/2 3 3296-2 Nut, nyloc #10-24 ... 7 1-543393 Insulator, solenoid + ...

  • Page 34: Electrical Group

    KOHLER 26 HP EFI ELECTRICAL GROUP Ref. Part No. Description 103-0263 Harness-wiring ... 1 1à 1-633307 Cable-battery (-) ... 1 1-523279 Cable- battery (+) ... 1 3296-2 Nut, nyloc #10-24 ... 14 1-803071 Screw, machine #10-24x1/2 6 1-643275 Relay, 12V ... 1 1-643257 Panel, fuses/relay ...
  • Page 35 KOHLER 23, & 25 HP AIR-COOLED ELECTRICAL DIAGRAM...
  • Page 36 KAWASAKI 23 HP AIR-COOLED ELECTRICAL DIAGRAM...
  • Page 37 KAWASAKI 27 HP LIQUID-COOLED ELECTRICAL DIAGRAM...
  • Page 38 KAWASAKI 23 HP LIQUID-COOLED ELECTRICAL DIAGRAM...
  • Page 39 KOHLER 26 HP EFI ELECTRICAL DIAGRAM...
  • Page 40 LINE OF PRODUCTS FOR TURF CARE ©1997,1998,1999, 2000, 2001 EXMARK MFG. CO. INC. INDUSTRIAL PARK BOX 808 BEATRICE, NE 68310 ALL RIGHTS RESERVED SEE EXMARK’S COMPLETE ® LAZER Z ® LAZER Z ® LAZER Z ® TURF RANGER ® TURF TRACER ®...

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