Exmark LAZER Z 4500-484 Parts Manual
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Exmark LAZER Z 4500-484 Parts Manual

Exmark mfg. co. inc. zero-turn riding mower parts manual
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LAZER Z
MODELS
®
For Serial Nos.
790,000 & Higher
Part No. 4500-484 Rev. B

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Summary of Contents for Exmark LAZER Z 4500-484

  • Page 1 LAZER Z MODELS ® For Serial Nos. 790,000 & Higher Part No. 4500-484 Rev. B...

  • Page 3: Table Of Contents

    READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Brake Handle Assembly ...22 Caster Wheel Assembly ...15-16 Controls Group ...19 Cutter Housing Assembly ...12 Decal Group ...34 Deck Group ...3-10 Deck Support Group ...17 Deck Idler Assembly ...11 Electrical Diagram ...35...
  • Page 4 109-6917 Asm, Spindle Housing ...3 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK486. Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT use a copper or nickel based anti-seize.
  • Page 5 48” DECK W/DECALS ASSEMBLY – 109-9008 Item Part No. Description 1-303508 Decal, Discharge Warning ...1 1-403005 Decal, Danger...2 1-633922 Decal, Anti-Scalp ...1 98-5954 Decal, Danger...2 Qty. Item Part No. Description 109-3148 Decal, Bolt Torque ... 1 109-9361 Decal, Belt Routing ... 1 109-9437 Decal, Ultracut 48 ...
  • Page 6 103-9504 Guard, Bottom ... 1 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK526. Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT use a copper or nickel based anti-seize.
  • Page 7 52” DECK W/DECALS ASSEMBLY – 109-9149 Item Part No. Description 1-303508 Decal, Warning, Discharge ... 1 1-403005 Decal, Danger... 2 1-633922 Decal, Antiscalp ... 1 98-5954 Decal, Cover, Missing ... 2 Qty. Item Part No. Description 109-3148 Decal, Bolt Torque ... 1 109-9361 Decal, Belt Routing ...
  • Page 8 109-0916 Nut, Spindle 7/8-14... 1 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK606. Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT use a copper or nickel based anti-seize.
  • Page 9 60” DECK W/DECALS ASSEMBLY – 109-9148 Item Part No. Description 1-303508 Decal, Warning, Discharge ... 1 1-403005 Decal, Danger... 2 1-633922 Decal, Antiscalp ... 1 98-5954 Decal, Cover, Missing ... 2 Qty. Item Part No. Description 109-3148 Decal, Bolt Torque ... 1 109-9361 Decal, Belt Routing ...
  • Page 10 103-9539 Asm, Cutter Housing ... 1 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK726 Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT use a copper or nickel based anti-seize.
  • Page 11 72” DECK W/DECALS ASSEMBLY – 109-9133 Item Part No. Description 1-303508 Decal, Warning, Discharge ... 1 1-403005 Decal, Danger... 2 1-633922 Decal, Antiscalp ... 1 98-5954 Decal, Cover, Missing ... 2 Qty. Item Part No. Description 109-3148 Decal, Bolt Torque ... 1 109-9361 Decal, Belt Routing ...

  • Page 12: Deck Idler Assembly

    DECK IDLER ASSEMBLY – 109-2883 Item Part No. Description 43-0940 Spacer-Hub, Blower ...1 103-2916 Guard, Top...1 103-3504 Bearing, Spherical...2 103-3505 Seal, Double Lip...1 103-3506 Seal, Single Lip...1 103-8743 Pulley, Idler 5”Flanged ...1 106-7159 O-Ring ...2 Qty. Item Part No. Description 109-7399 Pin, Spring Anchor...

  • Page 13: Cutter Housing Assembly

    CUTTER HOUSING ASSEMBLY – 103-9539 Item Part No. Description 92-5581 Ring-Retaining ... 1 109-2064 Asm, Bearing W/O-Rings... 2 103-5895 O-Ring ... 4 Qty. Item Part No. Description 103-9506 Spacer, Bearing... 1 109-0764 Asm, Housing W/Studs... 1 -12- Qty.

  • Page 14: Mainframe Group

    Bumper, Rear RH ... 1 104-8301 Nut, Nyloc 3/8-16 Flg ...11 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). Exmark black touch up spray paint – gloss black. See pages 15 & 16.

  • Page 15: Rops Assembly

    Item Part No. Description 109-6653 Spacer ... 2 116-0019 Asm, Rops Upper W/Decal ... 1 107-2102 Decal, Warning, Folding Rops ... 1 109-5337 Bumper, Rops... 2 116-0104 Asm, Spring Pin ... 2 99-5107 Nut, Lock 1/2-13 ... 6 ROPS ASSEMBLY – 116-0230 Qty.
  • Page 16 5:2:1 1-633585 Bearing, Cone Tapered Roller ... 2 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item 5:2:3. Qty.
  • Page 17 5:2:1 1-633585 Bearing, Cone Tapered Roller ... 2 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item 5:2:3. Qty.

  • Page 18: Deck Support Group

    Link, Deck Lift Adjuster ... 2 13:3 109-7840 Adjuster, Deck Lift... 2 13:4 109-8353 Trunnion... 2 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140) DECK SUPPORT GROUP Qty. Item Part No.

  • Page 19: Height Of Cut Assembly

    HEIGHT OF CUT ASSEMBLY – 109-7438 Item Part No. Description 62-1330 Bolt-Shoulder ... 1 109-7130 Grommet... 1 104-8301 Nut, Nyloc 3/8-16 Flg ... 1 109-7124 Spring, Extension... 1 109-7128 Rod, Transport Lock ... 1 Qty. Item Part No. Description 116-0118 Pawl, Transfer Lock ...

  • Page 20: Controls Group

    Item Part No. Description 109-8484 Console, Panel W/Decal ... 1 109-8483 Decal, Control Panel ... 1 109-7330 Decal, Fuse... 1 109-4601 Asm, Choke Cable (34HP Kawasaki)... 1 109-8165 Asm, Choke Cable (Kohler) ... 1 109-8167 Asm, Choke Cable (29HP Kawasaki)... 1 109-4602 Asm, Throttle Cable (34HP Kawasaki) ...

  • Page 21: Motion Control Group

    Item Part No. Description 116-0880 Asm, Mot Ctrl/Bushing RH ... 1 109-8054 Bushing, Flanged ... 4 116-0881 Asm, Mot Ctrl/Bushing LH... 1 109-8054 Bushing, Flanged ... 4 116-0648 Screw, HH 5/16-18 x 1 W/Patch... 2 109-4581 Arm, Pump Control ... 2 9080046 Screw, HH 1/4-20 x 7/8 ...

  • Page 22: Park Brake Group

    Item Part No. Description 117-0383 Asm, Brake Handle ...1 3230-2 Bolt, Carriage 5/16-18 x 1 ...2 104-8300 Nut, Nyloc 5/16-18 Flg ...2 60-1730 Pin-Clevis...2 3272-1 Pin, Cotter 1/16 x 1/2 ...2 115-3624 Wheel Hub And Stud Asm ...2 1-633926 Stud-Wheel...4 109-3050 Asm, Wheel &...

  • Page 23: Brake Handle Assembly

    Nut, Nyloc 1/4-20 Flg ... 1 117-0382-03 Brake Handle Asm ... 1 114-1207 Washer, Special... 1 114-8187 Spring-Compression ... 1 Exmark black touch up spray paint – gloss black. Qty. Item Part No. Description 115-3581 Rod-Brake Release ... 1 115-3592 Grip 1.0 In...

  • Page 24: Seat Group

    Bolt, Carriage 5/16-18 x 3/4, short neck 11 104-8300 Nut, Nyloc 5/16-18 Flg ...18 104-8301 Nut, Nyloc 3/8-16 Flg ... 4 9266934 Screw, HWH 5/16 x 1/2 TF ... 2 Exmark black touch up spray paint – gloss black SEAT GROUP Qty. Item Part No. Description 116-0181-03 Plate, Seat Support ...

  • Page 25: Seat W/Tracks Assembly

    SEAT W/TRACKS ASSEMBLY – 116-0036 Item Part No. Description 109-9801 Set, Seat Track ... 1 109-9812 Set, Arm Rest Pads ... 1 109-9815 Kit, Arm Rest Set ... 1 116-0751 Kit, Seat Belt (short buckle) ... 1 Qty. Item Part No. Description 109-9807 Cover, Cushion ...

  • Page 26: Fuel Tank Group

    Item Part No. Description 109-9357 Asm, Fuel Tank...1 109-9656 Asm, Fuel Tank W/O Sender ...1 32128-33 Nut, Whizlock 1/4-20...2 109-2365 Bumper-Rubber (W/Stud) ...2 FUEL TANK GROUP Qty. Item Part No. 109-9450 109-9491 105-1853 -25- Description Tube, Fuel Vent Drain... 1 Asm, Fuel Manifold Vent...

  • Page 27: Fuel Tank Assembly

    FUEL TANK ASSEMBLY – 109-9357 & 109-9656 Item Part No. Description 46-6560 Bushing...4 109-9364 Fitting, Fuel W/Line And Screen ...1 9107944 Screw-Pan ...5 3253-17 Washer, Lock 3/16...5 116-0003 Sender, Fuel Level W/Gasket & Tube (109-9357 only)...1 109-9620 Gasket ...1 109-9619 Cap, Fuel ...1 Qty.
  • Page 28 109-9251 Manifold, Exhaust ...1 109-8138-01 Anchor, Clutch ...1 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140) Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt. Qty. Item Part No.
  • Page 29 109-1012 Plug ... 1 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140) Use Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.
  • Page 30 Anchor, Clutch ... 1 323-7 Screw, HH 3/8-16 x 1 1/4 ... 4 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140) Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt. Qty.
  • Page 31 Plug ... 1 98-5975 Washer, Spring Disc 3/8 ... 4 Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140) Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt. Qty.

  • Page 32: Hydraulic Group

    W/Shock (60” & 72”) ... 1 Bracket, Anchor Cable... 2 Filter, Hydro ... 2 Fan, Hydro... 2 Pulley, Hydro ... 2 Handle, Hydro Bypass Valve ... 2 Dipstick, Hydro ... 2 Gasket, Hydro Dipstick ... 2 Oil, Exmark Premium Hydro ... 4...

  • Page 33: Pump Idler Assembly

    PUMP IDLER ASSEMBLY – 109-2182 Item Part No. Description 43-0940 Spacer-Hub, Blower ... 1 103-3504 Bearing, Spherical... 2 103-3505 Seal, Double Lip... 1 103-3506 Seal, Single Lip... 1 104-8301 Nut, Nyloc 3/8-16 Flg ... 1 106-7159 O-Ring ... 2 Qty. Item Part No.

  • Page 34: Electrical Group

    Switch-Single Pole No... 2 116-0042-03 Strap, Battery Tie Down ... 1 1-633651 Bolt-Holddown... 2 1-543792 Wingnut, Nyloc 1/4-20... 2 Exmark black touch up spray paint - gloss black. Use dielectric grease on all wiring harness connectors. ELECTRICAL GROUP Qty. Item Part No. 1-643275...

  • Page 35: Decal Group

    Decal, Spark Arrester ... 1 109-9437 Decal, UltraCut 48 Series 6 ... 1 109-9438 Decal, UltraCut 52 Series 6 ... 1 103-2883 Decal, Exmark Logo ... 2 109-9439 Decal, UltraCut 60 Series 6 ... 1 109-9440 Decal, UltraCut 72 Series 6 ... 1 103-3113 Decal, Lazer ...

  • Page 36: Electrical Diagram

    ELECTRICAL DIAGRAM -35-...

  • Page 37: Electrical Logic Schematic

    ELECTRICAL LOGIC SCHEMATIC -36-...

  • Page 38: Service Record

    SERVICE RECORD Date Description of Work Done Service Done By -37-...
  • Page 39 -38-...
  • Page 40 © 2009 Exmark Mfg. Co., Inc. Industrial Park Box 808 Beatrice, NE 68310 All Rights Reserved Part No. 4500-484 Rev. B (402) 223-6300 Fax (402) 223-5489 Printed In USA.

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