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Exmark Laser Z XS Operator's Manual

Diesel models
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For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
maximum amount of dependability and years of trouble-free operation. If additional information is needed, or should you require trained mechanic
service, contact your authorized Exmark equipment dealer or distributor. If you need to order replacement parts from your dealer, always give the
model number and serial number of your mower as well as the part number, description and quantity of the part needed.
The Serial No. plate is located on the right side of the console. For ease of ordering and reference, we suggest that you record the information
requested in the following identification table.
Place Model No. and Serial No. Label Here
(Included in Literature Pack)
Model No.
Serial No.
on the purchase of your new Exmark mower. This product has been carefully designed and manufactured to give you a
or Fill in Below
www.mymowerparts.com
®
MFG. CO. INC.
®
Engine Model No. and Spec. No. (Code)
Engine Serial No. (E/No)
Date Purchased
For Serial Nos.
670,000 & Higher
Part No. 109-4126 Rev. A

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  • Page 1 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. If you need to order replacement parts from your dealer, always give the model number and serial number of your mower as well as the part number, description and quantity of the part needed.
  • Page 2 Replacements may be ordered through the engine manufacturer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its distributors and dealers, accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication.
  • Page 3 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.

  • Page 5: Table Of Contents

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 TABLE OF CONTENTS 1. SAFETY PAGE Safety Alert Symbol ..................1 Training ......................1 Preparation....................1-3 Operation ....................4-7 Maintenance & Storage ................7-8 Safety Signs ..................... 9-11 2. SPECIFICATIONS Model Numbers ................... 12 Engine ......................

  • Page 6: Safety Alert Symbol

    MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the proper use of the equipment.
  • Page 7 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ This machine produces sound levels in excess of 85 dBA at the operator’s ear when in operation. WHAT CAN HAPPEN ♦ Exposure to sound levels of 85 dBA or above for extended periods of time can cause hearing loss.
  • Page 8 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ In certain conditions diesel fuel is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A fire or explosion from diesel fuel can burn you, others, and cause property damage.

  • Page 9: Operation

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.
  • Page 10 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning.
  • Page 11 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4.6 A Rollover Protection System (roll bar) is installed on the unit. WARNING POTENTIAL HAZARD ♦ There is no rollover protection when the roll bar is down. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches,...

  • Page 12: Maintenance & Storage

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4.15 Before stopping the engine, place the throttle control midway between the “slow” and “fast” positions. Allow the engine to run a minimum of 15 seconds; then stop the engine. 1.4.16 The fuel system is provided with a shut-off valve. Shut off the fuel: •...
  • Page 13 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.5.10 Keep all guards, shields, and all safety devices in place and in safe working condition. 1.5.11 Frequently check for worn or deteriorating components that could create a hazard. 1.5.12 All replacement parts must be the same as or equivalent to the parts supplied as original equipment.

  • Page 14: Safety Signs

    1.6.3 When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.6.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.6.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface.
  • Page 15 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 109-3067 LOCATION: Right of Throttle Control on RH Fuel Tank PART NO. 1-633706 LOCATION: LH Side of Cutting PART NO.109-2951 Height Adjustment LOCATION: Behind Air Plate PART NO. 107-2102 Deflector,...
  • Page 16 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 109-1399 LOCATION: Front Center on Top PART NO. 109-1921 of Mower Deck LOCATION: Back of Seat PART NO. 109-2219 LOCATION: Left of Center on Mower Deck, Under Floor Pan PART NO. 107-2112 LOCATION: Top Center of Floorpan PART NO.

  • Page 17: Specifications

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2. SPECIFICATIONS 2.1 MODEL NUMBERS Serial Nos. 670,000 and Higher: LXS25KD605; LXS25KD665; LXS25KD725 2.2 ENGINE 2.2.1 Engine Specifications: See your Engine Owner’s Manual 2.2.2 RPM: Full Speed: 3850 RPM ±50 (No Load) Idle: 1400 RPM 2.3 FUEL SYSTEM...

  • Page 18: Seat

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.7 SEAT 2.7.1 Type: Deluxe suspension seat high back, low profile foam-in-place cushion (dampened, adjustable spring suspension) and armrests, adjustable back angle. 2.7.2 Mounting: Hinged to tilt up for access to hydraulic pumps, battery and other components.

  • Page 19: Dimensions

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 cutting height adjustment handle has a transport position and all adjustments can be made while the operator remains seated. Units also have a foot operated deck lift assist lever to aid in raising the deck.

  • Page 20: Operation Instructions

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3. OPERATION INSTRUCTIONS 3.1 CONTROLS 3.1.1 Familiarize yourself with all controls before operating the mower. 3.1.2 Motion Control Levers: Located on each side of the console. The left lever controls the flow of hydraulic oil from the left hydrostatic pump to the left drive wheel motor.
  • Page 21 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ Machine can spin very rapidly by positioning one lever too much ahead of the other. WHAT CAN HAPPEN ♦ Operator may lose control of the machine, which may cause damage to the machine or injury.
  • Page 22 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.1.8 Voltmeter: Located next to the Coolant Temperature Gauge at the front of the left fuel tank. The voltmeter measures the voltage output of the alternator. Both high and low voltages will potentially damage the battery.

  • Page 23: Pre-Start

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3. Check the coolant level. If necessary fill with coolant as described in Section 4.1.5. 4. Remove any debris on or around the radiator that may restrict airflow. 5. Check to see if the water pump/alternator belt is intact. If belt is missing, do not run unit, as unit can overheat and damage the engine.
  • Page 24 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 c) Turn the ignition switch to the “ON” position. Depress the glow plug switch and the glow plug light will turn on. Hold switch according to chart in section 3.1.13. Turn the ignition switch to the “START” position. Release the ignition switch as soon as the engine starts.

  • Page 25: Transporting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.3.5 Stopping PTO: Set throttle to the “midway” position. Push in on the switch to the “STOP” position stopping the PTO. 3.3.6 Stopping Engine: Bring unit to a full stop. Disengage the PTO, move motion control levers out to the neutral lock position and set parking brake.
  • Page 26 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ Loading a unit on a trailer or truck increases the possibility of backward tip- over. WHAT CAN HAPPEN ♦ Backward tip-over of the unit could cause serious injury or death.

  • Page 27: Maintenance & Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4. MAINTENANCE & ADJUSTMENTS WARNING POTENTIAL HAZARD ♦ While maintenance or adjustments are being made, someone could start the engine. WHAT CAN HAPPEN ♦ Accidental starting of the engine could seriously injure you or other bystanders.
  • Page 28 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Re-install the blades (if they were removed) in the following order (See Figure 3): 1) Install bushing through blade with bushing flange on bottom (grass) side of blade. 2) Install bushing/blade assembly into spindle.
  • Page 29 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 If the oil level is low, raise radiator to gain access to oil fill, wipe off the area around the oil fill cap, remove cap and fill to the “FULL” mark on the dipstick.
  • Page 30 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ Engine coolant is toxic. WHAT CAN HAPPEN ♦ Swallowing coolant can cause poisoning. HOW TO AVOID THE HAZARD ♦ Do not swallow ♦ Keep out of reach of children and pets.
  • Page 31 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.7 Clean engine cooling system: Service Interval: Daily or more often in dry conditions CAUTION POTENTIAL HAZARD ♦ Excessive debris and damaged or missing rubber seals can cause the engine to overheat.
  • Page 32 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.9 Check tire pressures: Service Interval: 40 hrs. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. Check tire pressure in drive tires. Inflate drive tires to 10 psi (69 kPa).
  • Page 33 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Refer to the following chart for fitting locations and lubrication schedule. LUBRICATION CHART FITTING INITIAL NO. of SERVICE LOCATIONS PUMPS PLACES INTERVAL ∗0 ∗yearly 1. Front Caster wheel hubs ∗0 ∗yearly 2. Front Caster Pivots 3.
  • Page 34 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.14 Change engine oil: Service Intervals: First service interval – 50 hrs. Normal service interval – 100 hrs. (yearly if operated less than 100 hrs.) (more often under heavy load or high temperatures).
  • Page 35 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Lubricate bronze bushings on each end of brake rod shaft with a spray type lubricant or a light oil (bushings are located to the inside of the flange bearings). 4.1.18 Lubricate motion control bronze bushings: Service Interval: 160 hrs.
  • Page 36 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 and 7 amps or less to avoid damaging the battery (see chart below for recommended charger settings). Maximum Voltage Percent Charging Interval Reading Charge Charger Settings 12.6 or greater 100% 16 volts/7 amps No Charging Required 12.4 –...
  • Page 37 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 with the wrench flats facing outward. Do not thread spacer nut all of the way onto the end of the axle. Leave approximately 1/8” (3 mm) from the outer surface of the spacer nut to the end of the axle inside the nut.
  • Page 38 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 WARNING POTENTIAL HAZARD ♦ Engine coolant is toxic. WHAT CAN HAPPEN ♦ Swallowing coolant can cause poisoning. HOW TO AVOID THE HAZARD ♦ Do not swallow ♦ Keep out of reach of children and pets.

  • Page 39: Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 e) With the cap off the radiator, tilt hood closed and put the seat down. Start the engine. Refer to Section 3.3.3. Return the seat up and hood forward to the open position.
  • Page 40 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTE: When changing cutting height positions, always come to a complete stop and disengage the PTO. FIGURE 6 Insert height adjustment pin into hole corresponding to desired cutting height and install hairpin cotter. See decal on the side of deck lift plate.
  • Page 41 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Set anti-scalp rollers to top holes or remove them completely for this adjustment. Raise the deck to the 5” (12.7 cm) height position (also transport position) and take all force off of the two large deck lift springs by loosening the nuts at the front of each spring.
  • Page 42 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.2.4 Mule Drive Belt Tension Adjustment. Self-tensioning idler, adjust as follows: Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. Check to make sure the center of the bolt head in the center of the spring loaded pulley, on left side engine deck support, is positioned between the centers of the two alignment holes in the left support plate (See Figure 9).
  • Page 43 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 10 4.2.8 Brake Link Adjustment. Check to make sure brake is adjusted properly. Disengage brake lever (lever down). Measure the length of the spring. Measurement should be 2 3/4” (7.0 cm) between washers (see Figure 11).
  • Page 44 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.2.9 Electric Clutch Adjustment: No adjustment necessary. 4.2.10 Reverse Indicator Adjustment: a) Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. b) Unhook seat latch and tilt seat forward.
  • Page 45 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. WHAT CAN HAPPEN ♦ The mechanical or hydraulic jacks may...

  • Page 46: Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Bring the RH motion control lever into the neutral position. Adjust RH pump control rod length by rotating the double nuts on the rod in the appropriate direction until the wheels slightly creep in reverse. (See Figure...

  • Page 47: Waste Disposal

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5. WASTE DISPOSAL 5.1 MOTOR OIL DISPOSAL Engine oil and hydraulic oil are both pollutants to the environment. Dispose of used oil at a certified recycling center or according to your state and local regulations.
  • Page 48 NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark service dealer. IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.
  • Page 49 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 6.4.4 Voltmeter: Located next to the Coolant Temperature Gauge at the front of the left fuel tank. The voltmeter measures the voltage output of the alternator. Both high and low voltages will potentially damage the battery.

  • Page 50: Electrical Diagram

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 7. ELECTRICAL DIAGRAM www.mymowerparts.com...

  • Page 51: Hydraulic Diagram

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 8. HYDRAULIC DIAGRAM www.mymowerparts.com...

  • Page 52: Warranty

    This warranty extends only to replace or adjust any part manufactured by Exmark and found turf equipment operated under normal conditions. You by us (in the exercise of our reasonable discretion) to be...
  • Page 53 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTES www.mymowerparts.com...
  • Page 54 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SERVICE RECORD Date Description of Work Done Service Done By www.mymowerparts.com...
  • Page 55 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 www.mymowerparts.com...
  • Page 56 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT MICRO-MULCH SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) SNOW BLADE SUN SHADE...

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