MOTO GUZZI V750 IE Workshop Manual page 49
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4.1.
GEARBOX AND STARTER MOTOR REMOVAL ............................................................................................ 4
4.1.1.
GEARBOX REMOVAL FROM ENGINE................................................................................................. 4
4.1.2.
STARTER MOTOR REMOVAL.............................................................................................................. 5
4.1.3.
OIL SUCTION PIPE DETACHMENT FROM BLOCK............................................................................. 6
4.1.4.
TIGHTENING TORQUES ...................................................................................................................... 7
4.2.
CYLINDER HEAD COVERS............................................................................................................................ 8
4.2.1.
CYLINDER HEAD COVERS REMOVAL................................................................................................ 8
4.2.2.
CHECK................................................................................................................................................... 9
4.2.3.
REASSEMBLY..................................................................................................................................... 10
4.2.4.
TIGHTENING TORQUES .................................................................................................................... 11
4.3.
TIMING .......................................................................................................................................................... 12
4.3.1.
ENGINE FRONT COVER DISASSEMBLY .......................................................................................... 12
4.3.2.
ALTERNATOR DISASSEMBLY........................................................................................................... 13
4.3.3.
REV AND STROKE SENSOR REMOVAL ........................................................................................... 15
4.3.4.
TIMING COVER REMOVAL ................................................................................................................ 16
4.3.5.
TIMING CHECK ................................................................................................................................... 18
4.3.6.
TIMING REASSEMBLY ....................................................................................................................... 21
4.3.7.
TIMING CHECK ................................................................................................................................... 24
4.3.8.
SOUND WHEEL ASSEMBLY .............................................................................................................. 26
4.3.9.
AIR GAP MEASUREMENT AND SENSOR REASSEMBLY ................................................................ 27
4.3.10.
ALTERNATOR REASSEMBLY............................................................................................................ 29
4.3.11.
TIMING DATA ...................................................................................................................................... 31
4.3.12.
TIGHTENING TORQUES .................................................................................................................... 32
4.4.
CLUTCH ........................................................................................................................................................ 33
4.4.1.
DISASSEMBLY OF CLUTCH PLATE AND DISK ................................................................................ 33
4.4.2.
CHECK................................................................................................................................................. 35
4.4.3.
CLUTCH PLATE AND DISK ASSEMBLY ............................................................................................ 36
4.4.4.
TIGHTENING TORQUES .................................................................................................................... 38
4.5.
ENGINE THRUST PLATE FLYWHEEL ......................................................................................................... 39
4.5.1.
FLYWHEEL DISASSEMBLY................................................................................................................ 39
4.5.2.
CHECK................................................................................................................................................. 41
4.5.3.
FLYWHEEL THRUST PLATE REASSEMBLY..................................................................................... 42
4.5.4.
TIGHTENING TORQUES .................................................................................................................... 44
4.6.
ENGINE HEAD .............................................................................................................................................. 45
4.6.1.
ENGINE HEAD DISASSEMBLY .......................................................................................................... 45
4.6.2.
DISASSEMBLY OF HEAD VALVES .................................................................................................... 47
4.6.3.
VALVE GUIDE FROM HEADS DISASSEMBLY .................................................................................. 49
4.6.4.
VALVE SEAT REASSEMBLY AND CHECK ........................................................................................ 50
4.6.5.
VALVE SEAT RECTIFICATION........................................................................................................... 52
4.6.6.
SPRING PACK INSPECTION.............................................................................................................. 55
4.6.7.
ENGINE HEAD REASSEMBLY ........................................................................................................... 57
4.6.8.
TIGHTENING TORQUES .................................................................................................................... 59
4.7.
CYLINDERS .................................................................................................................................................. 60
4.7.1.
CYLINDERS DISASSEMBLY .............................................................................................................. 60
4.7.2.
CHECK................................................................................................................................................. 61
4.7.3.
CYLINDER ASSEMBLY....................................................................................................................... 62
4.7.4.
TIGHTENING TORQUES .................................................................................................................... 64
4.8.
PISTONS ....................................................................................................................................................... 65
4.8.1.
PISTONS DISASSEMBLY ................................................................................................................... 65
4.8.2.
CHECK................................................................................................................................................. 66
4.8.3.
PISTON REASSEMBLY....................................................................................................................... 68
4.9.
COMPRESSION RINGS AND SCRAPER RING........................................................................................... 70
4.9.1.
DISASSEMBLY.................................................................................................................................... 70
4.9.2.
COMPRESSION RING CHECK........................................................................................................... 71
4.9.3.
COMPRESSION RING AND SCRAPER RING REASSEMBLY .......................................................... 72
4.10.
ENGINE BLOCK............................................................................................................................................ 73
4.10.1.
ENGINE BLOCK DISASSEMBLY ........................................................................................................ 73
4.10.2.
CHECK................................................................................................................................................. 76
4.10.3.
ENGINE BLOCK REASSEMBLY ......................................................................................................... 77
4.10.4.
TIGHTENING TORQUES .................................................................................................................... 81
4.11.
CON RODS ................................................................................................................................................... 82
4.11.1.
CON RODS DISASSEMBLY................................................................................................................ 82
4.11.2.
CON ROD CLEARANCE CHECK ........................................................................................................ 83
4.11.3.
CON ROD REASSEMBLY ................................................................................................................... 84
4.11.4.
TIGHTENING TORQUES .................................................................................................................... 85
4.12.
DRIVING SHAFT ........................................................................................................................................... 86
4.12.1.
DRIVING SHAFT DISASSEMBLY ....................................................................................................... 86
4.12.2.
DRIVING SHAFT CHECK .................................................................................................................... 88
4.12.3.
TIGHTENING TORQUES .................................................................................................................... 90
4 - 2
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