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MOTO GUZZI Manuals
Motorcycle
V7 1966
Repair manual
MOTO GUZZI V7 1966 Repair Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Model Identification and Development
History and Model Development
Control and Accessories
General Specifications
Control Layouts
Serial Number Locations
Maintenance
Weekly Inspection
Daily Inspection
Oil Changes and Lubrication
Engine Oil
Rear Wheel Drive Oil
Transmission Oil
Front Fork Oil
Steering Head Bearings
Wheel Bearings
Control Cables
Oil Filter
Routine Checks and Adjustments
Generator
Regulator
Starter Motor
Clutch Lever
Shifter Mechanism
Brakes
Front Brake Adjustment
Rear Brake Adjustment
Tires and Wheels
Rear Shock Absorbers
Steering Head Bearing Adjustment
Shock Absorber Adjustments
Checking the State of Charge of the Battery
Cleaning
Washing and Waxing
Air Cleaner
Air Cleaner Assembly
Decarbonization
Fuel Lines
Fuel Line Fittings
Decarbonizing the Piston Crown
Storage
Mufflers
Short-Term Storage
Long-Term Storage
Periodic Maintenance and Lubrication Chart
Weekly
Maintenance Data
Tune-Up
Valve Clearance
Contact Breaker Points
Service
Adjustment
Adjusting the Valves
Ignition Timing
Breaker Point Gap Adjustment
Static Timing
Adjusting the Point Gap
Static Timing Marks
Timing Lights
Dynamic Timing
Dynamic Timing Marks
Advance Curve for V850 Models
Carburetor Adjustments
Choke Positions
V700
Tune-Up Analysis
Spark Plug Deposits
Spark Plug Readings
Spark Plug Heat Range
Carburetor Mixture Adjustment
Cylinder Compression Checks
Tune-Up Specifications
Engine and Transmission
Operational Description
Engine Service
Side View of the Engine
Rear View of Engine
Top View of the Rear Drive Assembly
Four Stroke Engine Operation
Combustion
Exhaust
Intake
Engine Removal and Installation
Removing the Engine and Transmission from the Frame
Top End Service
Cylinder Head Removal and Disassembly
Inspection and Repair
Valve Stem, Guide and Seat Dimensions
Refacing a Valve
Drifting out a Valve Guide
Installing a Valve Guide
Reaming out a Newly Installed Guide
Valve Spring Dimensions
Valve Mechanism
Rocker Arm and Specific Dimensions
Cylinder Head Bolt Torquing Sequence
Cylinder and Piston Assembly
Removing the Piston Pin
Checking the Cylinder Bore for Wear
Cylinder and Piston Dimensions
Measuring Piston-To-Cylinder Clearance
Measuring the Piston Diameter
Piston Dimensions
Balancing the Pistons
Checking Ring to Piston Clearance
Checking Ring End Gap
Bottom End Service
Connecting Rods
Small End Bearing
Reaming the Small End Bearing to Size
Big End Bearing
Connecting Rod Installation
Connecting Rod Dimensions
Balancing the Connecting Rods
Straightening a Connecting Rod
Big End Bearings Inside Diameter
Crankshaft Journal Outside Diameter
Connecting Rod Correctly Assembled
Checking Rod to Journal Clearance
Checking Lateral Play
Securing the Connecting Rods
Timing Chest
Removing the Pulley Hub
Removing the Cam Wheel
Pulling the Oil Pump Gear
Clutch
Installing the Timing Cover
Removing the Starter Ring Gear
Clutch Assembly
Removing the Flywheel from the Crankshaft
Clutch Spring Dimensions
Throwout Bearing Replacement
Securing the Starter Ring Gear
Crankshaft and Camshaft
Removing the Main Bearing Flange
Bearing-To-Crankshaft Clearances
Measuring the Crankpin Diameter
Camshaft Dimensions
Tappet and Guide Dimensions
Reaming Tappet Guide to Size
Camshaft Timing
Mounting the Flywheel Side Main Bearing Flange
Valve Timing
Checking the Timing
Lining up the Timing Marks
Using the Special Tool to Mark the New Gears
Rear Wheel Drive
Assembled Transmission
Four-Speed Models
Removing the Layshaft Lock-Ring
Shifter Inner Body Assembly
Disassembling the Clutch Shaft
Neutral Indicator
Removing the Mainshaft Bearing
Removing the Layshaft Bearing
Removing the Mainshaft Bearing from the Cover
Assembled Five-Speed Transmission
Loosening the Layshaft Nut
Shifter Drum Assembly
Removing the Retaining Ring
Removing the Mainshaft Inner Bearing Race
Removing the Clutch Shaft Inner Bearing Race
Drifting out the Clutch Shaft Bearing
Removing the Mainshaft Roller Bearing
Removing the Mainshaft Bearing Outer Race
Removing the Clutch Shaft Bearing
Installing the Clutch Shaft Bearing
Installing the Clutch Shaft Seal
Shimming the Mainshaft
Installing the Layshaft Seal
Installing the Mainshaft Bearing Inner Race
Shimming the Layshaft
Fitting the Shifter Forks to the Drum
Installing the Clutch Shaft Bearing Inner Race
Transmission Adjustment
Shimming the Gearbox
Drive Box Plug Locations
Adjusting the Transmission
Drive Box
Removing the Bevel Pinoin Locking
Removing the Roller Bearing Outer Race
Bevel Gear Adjustment
Assembling the Drive Box
Proper Gear Engagement
Correct Gear Engagement
Pinion too Deep in the Crown
Pinion too Far from Crown
Final Drive Service
Crown too Far from Pinion
Engine and Transmission Specifications
Transmission
Lubrication System
Oil Pressure Relief Valve
Oil Breather
Oil Pump
Lubrication System Assembly
Oil Pressure Gauge
Oil Breather Box
Oil Pressure Gauge Solenoid
Oil Pump Repair
Oil Filter Assembly
Lubrication Components Mounted in the Crankcase
Checking Clearances with Feeler Gauges
Pump Assembly Dimensions
Oil Pump Specifications
Pump Assembly
Oil Pressure
Fuel System
Carburetor
V700 Caraburetor Assembly
Fuel Tank
Carburetor Specifications
Electrical System
Charging System
Generator Terminals
Generator Assembly
Generator Testing Data
Features
Tension and Insulation Tests
Generator with Regulator
Mounted Regulator
Ignition System
Distributor Assembly
Automatic Spark Advance
Advance Mechanism
Automatic Spark Advance Diagram
Advance Mechanism Operation
Contact Breaker
Coil
Condenser
Distributor Cap and Rotor
Starter System
Spark Plugs
Battery
Starter Wiring Diagram
Starter Assembly
Cutaway View of the Engaging Mechanism
Starter Operations
Starter Motor Repair
Starter Motor Testing Data
Electrical Tests
Solenoid Repair
Miscellaneous Electrical Information
Teeth Contact Test
Lights
Fuses
Wiring Diagrams
Key to Cable Colors
Legend
Ignition Switch Position
Wiring Diagram
Chassis
Wheels
Front Wheel
Front Wheel Mounting Points
Wheel Hubs and Brakes
Rear Wheel
Rear Wheel Mounting Points
Both Wheels
Rear Hub Cross Section
Front Hub Cross Section
Wheel Truing and Balancing
Correcting Sideways Runout
Suspension
Front Forks
Correcting Radial Runout
Front End Assembly
Fork Drain and Filler Plugs
Steering Stem Lock Ring and Cap
Removing the Top Triple Clamp Plate
Front Fork Dimension
Installing the Oil Seal
Swing Arm
Removing the Outer Bearing Races
Swing Arm Dimensions
Securing the Swing Arm
Frame
Steering Damper
Adjusting a Rear Shock Absorber
Checking the Steering Damper
Frame Dimensions
Troubleshooting
Engine Noises
Pinging
Piston Slap
Knock
Engine Fails to Start
Engine in Hard to Start
Starter Motor Fails to Operate or Start Engine
Spark Plug Fouls Repeatedly
Engine Overheats
Engine Detonates or Pre-Ignites
Engine Backfires
Clutch and Transmission Troubleshooting
Clutch Drags
Transmission Jumps out of Gear
Carburetor Troubleshooting
Transmission Shifts Hard
Lean Mixture at Sustained High Speeds
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Quick Links
1
Maintenance
2
Oil Changes and Lubrication
3
Engine Oil
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Table of Contents
Troubleshooting
Troubleshooting
157
Engine overheats
161
Clutch drags
162
Chassis troubleshooting
168
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This manual is also suitable for:
V7 1967
V850 eldorado 1967
V7 1968
V750 ambassador 1966
V850 eldorado 1966
V750 ambassador 1968
...
Show all
V850 eldorado 1968
V750 ambassador 1967
V7 1969
V850 eldorado 1969
V750 ambassador 1969
V7 1970
V750 ambassador 1970
V750 ambassador 1971
V7 1971
V850 eldorado 1970
V850 eldorado 1971
V850 eldorado 1972
V7 1972
V750 ambassador 1972
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